CN109351731B - Automatic cleaner based on intelligent induction - Google Patents
Automatic cleaner based on intelligent induction Download PDFInfo
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- CN109351731B CN109351731B CN201811354241.0A CN201811354241A CN109351731B CN 109351731 B CN109351731 B CN 109351731B CN 201811354241 A CN201811354241 A CN 201811354241A CN 109351731 B CN109351731 B CN 109351731B
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- 230000006698 induction Effects 0.000 title claims abstract description 29
- 238000004140 cleaning Methods 0.000 claims abstract description 61
- 238000003860 storage Methods 0.000 claims abstract description 39
- 239000007788 liquid Substances 0.000 claims abstract description 31
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 23
- 238000009434 installation Methods 0.000 claims abstract description 18
- 239000007921 spray Substances 0.000 claims description 31
- 239000004033 plastic Substances 0.000 claims description 3
- 238000001035 drying Methods 0.000 description 17
- 230000000694 effects Effects 0.000 description 5
- 238000000034 method Methods 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 230000005540 biological transmission Effects 0.000 description 2
- 230000001680 brushing effect Effects 0.000 description 2
- 230000009172 bursting Effects 0.000 description 2
- 239000000919 ceramic Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 238000005096 rolling process Methods 0.000 description 2
- 238000009825 accumulation Methods 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 238000000605 extraction Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011148 porous material Substances 0.000 description 1
- 238000005201 scrubbing Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/087—Cleaning containers, e.g. tanks by methods involving the use of tools, e.g. brushes, scrapers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B9/00—Cleaning hollow articles by methods or apparatus specially adapted thereto
- B08B9/08—Cleaning containers, e.g. tanks
- B08B9/093—Cleaning containers, e.g. tanks by the force of jets or sprays
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F26—DRYING
- F26B—DRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
- F26B21/00—Arrangements or duct systems, e.g. in combination with pallet boxes, for supplying and controlling air or gases for drying solid materials or objects
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- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Cleaning In General (AREA)
Abstract
本发明公开了一种基于智能感应的自动化清洗器,包括:支架,其包括支撑脚和支撑板,支撑板水平设置,支撑脚支撑在支撑板下方,支撑板的中心设置有安装通孔,支撑板的上表面设置有排水槽;储罐,其设置在安装通孔的下方,储罐内部被分隔成储气腔和储液腔,储气腔内容纳有热气,储液腔内容纳有清洗液;储罐内还设置有气泵和液压泵;旋转电机,其设置在安装通孔内;旋转筒,其竖直设置在转轴的上端并随转轴旋转;刷体,其设置在旋转筒上;水喷头,其设置旋转筒上;气喷头,其设置在旋转筒上;抽气管,其一端与气泵连通,另一端连通气喷头;抽液管,其一端与液压泵连通,另一端连通水喷头;智能感应系统,其包括感应模块和处理模块。
The invention discloses an automatic cleaning device based on intelligent induction, comprising: a bracket, which includes a supporting foot and a supporting plate, the supporting plate is arranged horizontally, the supporting foot is supported under the supporting plate, the center of the supporting plate is provided with an installation through hole, and the supporting plate is arranged in the center of the supporting plate. The upper surface of the plate is provided with a drainage groove; the storage tank is arranged below the installation through hole, the interior of the storage tank is divided into an air storage cavity and a liquid storage cavity, the air storage cavity contains hot gas, and the liquid storage cavity contains cleaning The storage tank is also provided with an air pump and a hydraulic pump; a rotating motor, which is arranged in the installation through hole; a rotating cylinder, which is vertically arranged on the upper end of the rotating shaft and rotates with the rotating shaft; a brush body, which is arranged on the rotating cylinder; A water nozzle, which is arranged on the rotating cylinder; an air nozzle, which is arranged on the rotating cylinder; an air suction pipe, one end of which is connected with the air pump, and the other end is connected with the air nozzle; the liquid suction pipe is connected with the hydraulic pump at one end and the water nozzle at the other end. ; Intelligent induction system, which includes induction module and processing module.
Description
技术领域technical field
本发明涉及清洗设备技术领域,更具体地说,本发明涉及一种基于智能感应的自动化清洗器。The present invention relates to the technical field of cleaning equipment, and more particularly, the present invention relates to an automatic cleaning device based on intelligent induction.
背景技术Background technique
刷子是清理容器内壁较为常用的工具,手动将刷子伸入到容器内部以后就可以对容器内壁进行刷洗。现有的用于清理容器内壁的刷子具有以下的问题:首先,手工操作比较麻烦,清洗效率比较低,使用刷子清洗容器需要一只手扶持旋转容器,另一只手操作刷子清洗,费时费力;其次,刷子依靠自身的刷毛与容器内壁接触进行清洗,对于刷毛无法或是难以接触的位置无法完成刷洗,如凹凸的内壁面或是粗糙的内壁,刷毛难以触及,因此清理的效果不好;还有,清洗后的容器需要手动擦干,无法自动干燥。The brush is a commonly used tool for cleaning the inner wall of the container. After manually extending the brush into the interior of the container, the inner wall of the container can be brushed. The existing brush for cleaning the inner wall of the container has the following problems: first, the manual operation is relatively troublesome, and the cleaning efficiency is relatively low. Using the brush to clean the container requires one hand to support the rotating container, and the other hand to operate the brush to clean, which is time-consuming and labor-intensive; Secondly, the brush relies on its own bristles to contact the inner wall of the container for cleaning, and cannot complete the brushing for the position where the bristles cannot or are difficult to contact, such as the uneven inner wall surface or the rough inner wall, the bristles are difficult to reach, so the cleaning effect is not good; Yes, the cleaned container needs to be dried manually and cannot be dried automatically.
因此,亟需设计一种能够解决上述问题的基于智能感应的自动化清洗器。Therefore, there is an urgent need to design an automatic cleaning device based on intelligent induction that can solve the above problems.
发明内容SUMMARY OF THE INVENTION
本发明的一个目的是解决至少上述缺陷,并提供至少后面将说明的优点。It is an object of the present invention to address at least the above-mentioned disadvantages and to provide at least the advantages which will be explained hereinafter.
为了实现根据本发明的这些目的和其它优点,本发明提供一种基于智能感应的自动化清洗器,其中,包括:In order to achieve these objects and other advantages according to the present invention, the present invention provides an automatic cleaning device based on intelligent induction, including:
支架,其包括支撑脚和支撑板,所述支撑板水平设置,所述支撑脚支撑在所述支撑板下方,所述支撑板的中心设置有安装通孔,所述支撑板用于水平支撑倒扣的待清洗容器,所述待清洗容器将所述安装通孔罩设在内;其中,所述支撑板的上表面设置有多个向下凹陷的排水槽,所述排水槽从所述安装通孔直线伸延至所述支撑板的边缘,所述排水槽的深度为2~8厘米;使用时容器倒置在支撑板上,容器的开口端与支撑板接触,以使得设置在支撑板上的压力感应器能够触发感应信号,支撑板水平设置能够保证待清洗容器保证平衡水平,避免清洗是侧翻。喷洗的清洗液沿排水槽流走并从支撑板的边缘流出,排水槽加快了清洗液的排出,避免在支撑板的上表面集聚影响清洗。A bracket, which includes a supporting foot and a supporting plate, the supporting plate is arranged horizontally, the supporting foot is supported under the supporting plate, the center of the supporting plate is provided with an installation through hole, and the supporting plate is used for horizontally supporting the inverted The container to be cleaned is buckled, and the container to be cleaned is provided with the installation through-hole cover; wherein, the upper surface of the support plate is provided with a plurality of downwardly recessed drainage grooves, and the drainage grooves extend from the installation hole. The through hole extends straight to the edge of the support plate, and the depth of the drainage groove is 2-8 cm; when in use, the container is placed upside down on the support plate, and the open end of the container is in contact with the support plate, so that the The pressure sensor can trigger the induction signal, and the horizontal setting of the support plate can ensure the balance level of the container to be cleaned, and avoid the cleaning from rolling over. The sprayed cleaning liquid flows along the drainage groove and flows out from the edge of the support plate. The drainage groove accelerates the discharge of the cleaning liquid and avoids accumulation on the upper surface of the support plate to affect cleaning.
储罐,其设置在所述支架内并位于所述安装通孔的下方,所述储罐内部具有空腔,所述空腔被分隔成储气腔和储液腔,所述储气腔内容纳有热气,所述储液腔内容纳有清洗液;所述储罐内还设置有气泵和液压泵,所述气泵与所述储气腔连通用于将热气抽出,所述液压泵与所述储液腔连通用于将清洗液抽出;液压泵为水喷头提供高压清洗液以对容器内壁喷洗,在喷洗完成后,气泵为气喷头提供热气以对容器的内壁吹气烘干,以此达到先喷洗在烘干的效果,实现清洗烘干一步到位。热气的温度可以根据实际情况设定,玻璃杯可以设置为较低温度以避免爆裂,陶瓷容器可以使用较高温度以加快烘干速度。a storage tank, which is arranged in the bracket and located below the installation through hole, the storage tank has a cavity inside, the cavity is divided into an air storage cavity and a liquid storage cavity, and the content of the air storage cavity is Hot gas is contained, and cleaning liquid is contained in the liquid storage chamber; an air pump and a hydraulic pump are also arranged in the storage tank, and the air pump is communicated with the air storage chamber for drawing out the hot gas, and the hydraulic pump is connected with the The liquid storage chamber is connected to pump out the cleaning liquid; the hydraulic pump provides high-pressure cleaning liquid for the water nozzle to spray the inner wall of the container, and after the spray cleaning is completed, the air pump provides hot air for the air nozzle to blow and dry the inner wall of the container, In this way, the effect of spraying first and then drying can be achieved, and the cleaning and drying can be achieved in one step. The temperature of the hot air can be set according to the actual situation, the glass can be set to a lower temperature to avoid bursting, and the ceramic container can be set to a higher temperature to speed up the drying speed.
旋转电机,其设置在所述安装通孔内,所述旋转电机的转轴的上下两端分别凸出所述支撑板的上下两面以便于上端与旋转筒相接,所述转轴为中空结构以便于抽液管和抽气管从内部通过;A rotating electric machine, which is arranged in the installation through hole, the upper and lower ends of the rotating shaft of the rotating electric machine respectively protrude from the upper and lower sides of the support plate so that the upper end can be connected with the rotating drum, and the rotating shaft is a hollow structure to facilitate The suction pipe and the suction pipe pass through from the inside;
旋转筒,其竖直设置在所述转轴的上端并随所述转轴旋转,所述旋转筒伸入所述待清洗容器内部,所述旋转筒的外部等距设置有四根连接件,所述连接件第一端固定在所述旋转筒的外壁,第二端水平向外伸延,所述四根连接件分别为第一连接件、第二连接件、第三连接件和第四连接件,第一连接件和第二连接件相邻设置,第一连接件和第三连接件相对设置,所述第一连接件和第三连接件为电动伸缩杆,所述第二连接件和第四连接件设置为定长杆;电动伸缩杆可以伸长缩短使得刷体能够适应不同直径的待清洗容器。a rotating drum, which is vertically arranged on the upper end of the rotating shaft and rotates with the rotating shaft; the rotating drum extends into the interior of the container to be cleaned; The first end of the connecting piece is fixed on the outer wall of the rotating cylinder, and the second end extends horizontally outward. The four connecting pieces are respectively a first connecting piece, a second connecting piece, a third connecting piece and a fourth connecting piece, The first connecting piece and the second connecting piece are arranged adjacent to each other, the first connecting piece and the third connecting piece are oppositely arranged, the first connecting piece and the third connecting piece are electric telescopic rods, the second connecting piece and the fourth connecting piece are arranged oppositely. The connecting piece is set as a fixed-length rod; the electric telescopic rod can be extended and shortened so that the brush body can adapt to containers to be cleaned with different diameters.
刷体,其设置在所述第一连接件和第三连接件的第二端,所述刷体包括刷板和刷毛,所述刷板的一面与所述第一连接件或第三连接件第二端连接固定,所述刷毛分布设置在所述刷板的另一面上;刷板沿容器内壁行走,刷毛可以对容器内壁清洗感应A brush body, which is arranged at the second ends of the first connecting piece and the third connecting piece, the brush body includes a brush plate and bristles, and one side of the brush plate is connected to the first connecting piece or the third connecting piece The second end is connected and fixed, the bristles are distributed and arranged on the other side of the brush plate; the brush plate walks along the inner wall of the container, and the bristles can sense the cleaning of the inner wall of the container
水喷头,其设置在所述第二连接件的第二端;液压泵通过抽液管为水喷头提供高压液体,水喷头喷出高压液体对容器内壁喷洗,通过刷体与喷洗两种清洗方式结合,能够提高清洗的效果和效率,特别是在容器内壁呈弧形弯曲或是不够平整的情况下,高压喷洗能够有效的弥补刷体够不着容器内壁表面无法对内壁有效清理的问题。a water spray head, which is arranged at the second end of the second connecting piece; the hydraulic pump provides high-pressure liquid for the water spray head through the suction pipe, and the water spray head sprays the high-pressure liquid to spray and wash the inner wall of the container. The combination of cleaning methods can improve the cleaning effect and efficiency, especially when the inner wall of the container is curved or not flat enough, high-pressure spray cleaning can effectively make up for the problem that the brush body cannot reach the inner wall surface of the container and cannot effectively clean the inner wall. .
气喷头,其设置在所述第四连接件的第二端;在水喷头清理完毕后,气泵通过抽气管为气喷头提供热气,水喷头喷出热气将容器内壁吹干,实现清洗干净后马上烘干的目的。The air nozzle is arranged at the second end of the fourth connecting piece; after the water nozzle is cleaned, the air pump provides hot air for the air nozzle through the air suction pipe, and the water nozzle sprays the hot air to dry the inner wall of the container, and immediately after cleaning purpose of drying.
抽气管,其一端与所述气泵连通,另一端相续穿过所述转轴的内部、所述旋转筒的内部以及所述第四连接杆的内部后连通至所述气喷头。One end of the air suction pipe is communicated with the air pump, and the other end is continuously connected to the air nozzle after passing through the interior of the rotating shaft, the interior of the rotating drum and the interior of the fourth connecting rod.
抽液管,其一端与所述液压泵连通,另一端相续穿过所述转轴内部、所述旋转筒的内部以及所述第二连接杆的内部后连通至所述水喷头。One end of the suction pipe is communicated with the hydraulic pump, and the other end is continuously passed through the interior of the rotating shaft, the interior of the rotating drum and the interior of the second connecting rod and then communicated to the water spray head.
智能感应系统,其包括感应模块和处理模块,所述感应模块包括设置在所述支撑板上表面的第一压力感应器和设置在所述刷体上的第二压力感应器,所述第一压力感应器用于感应待清洗容器与所述支撑板的接触压力信号,所述第二压力感应器用于感应刷体与待清洗容器内壁的触碰压力信号,所述处理模块与所述感应模块连接,所述处理模块还与所述气泵、液压泵、旋转电机以及电动伸缩杆连接;其中,所述处理模块根据所述第一压力感应器的压力信号控制电动伸缩杆的伸长以使刷体触及待清洗容器的内壁;所述处理模块根据第二压力感应器的压力信号控制所述电动伸缩杆停止伸长,并控制所述液压泵、旋转电机以及气泵运行。通过压力感应器自动感应到倒置在支撑板的容器,感应到容器后,处理模块自动控制电动伸缩杆伸长以适应容器的内部大小,当刷体触及容器内壁时,触发设置在刷体上的压力感应器,处理模块自动控制电动伸缩杆停止伸长,并启动液压泵和旋转电机启动开始对容器内壁清洗,清洗完成后处理模块再控制气泵对容器内壁吹气烘干,整个过程自动完成,不需要人工对容器清洗和烘干,提供了效率。An intelligent induction system includes an induction module and a processing module, the induction module includes a first pressure sensor arranged on the upper surface of the support plate and a second pressure sensor arranged on the brush body, the first pressure sensor The pressure sensor is used for sensing the contact pressure signal between the container to be cleaned and the support plate, the second pressure sensor is used for sensing the contact pressure signal between the brush body and the inner wall of the container to be cleaned, and the processing module is connected to the sensing module , the processing module is also connected with the air pump, the hydraulic pump, the rotary motor and the electric telescopic rod; wherein, the processing module controls the extension of the electric telescopic rod according to the pressure signal of the first pressure sensor to make the brush body touches the inner wall of the container to be cleaned; the processing module controls the electric telescopic rod to stop extending according to the pressure signal of the second pressure sensor, and controls the operation of the hydraulic pump, the rotary motor and the air pump. The container upside down on the support plate is automatically sensed by the pressure sensor. After sensing the container, the processing module automatically controls the extension of the electric telescopic rod to adapt to the internal size of the container. When the brush body touches the inner wall of the container, the The pressure sensor, the processing module automatically controls the electric telescopic rod to stop extending, and starts the hydraulic pump and the rotary motor to start cleaning the inner wall of the container. After the cleaning is completed, the processing module controls the air pump to blow and dry the inner wall of the container. There is no need for manual cleaning and drying of the container, providing efficiency.
优选的是,所述的基于智能感应的自动化清洗器中,所述储罐的外壁与所述支撑脚焊接固定。Preferably, in the automatic cleaning device based on intelligent induction, the outer wall of the storage tank is welded and fixed to the supporting feet.
优选的是,所述的基于智能感应的自动化清洗器中,所述旋转筒的顶部设置有橡胶块或是塑料块。避免了旋转筒破坏容器内壁。Preferably, in the automatic cleaning device based on intelligent induction, a rubber block or a plastic block is provided on the top of the rotating drum. The rotating drum is prevented from damaging the inner wall of the container.
优选的是,所述的基于智能感应的自动化清洗器中,所述刷板为一面向内凹陷,另一面向外凸出的弧形结构,所述第一连接件或第三连接件第二端与所述刷板向内凹陷的一面连接,所述刷毛设置在所述刷板向外凸出的一面上。刷板设置成弧形能够更好的适应容器的形状,使得刷毛能够触及容器内壁。Preferably, in the intelligent induction-based automatic cleaner, the brush plate is an arc-shaped structure with one side concave inward and the other side protruding outward, and the first connector or the third connector is the second The end is connected with the inwardly concave side of the brush plate, and the bristles are arranged on the outwardly protruding side of the brush plate. The arc shape of the brush plate can better adapt to the shape of the container, so that the bristles can touch the inner wall of the container.
优选的是,所述的基于智能感应的自动化清洗器中,所述刷毛的长度设置为0.5-3分米,所述刷毛一端固定在所述刷板上,另一端向外伸延。刷毛设置不易过长,过长的刷毛容易交织纠缠或是过软,无法伸入到容器内壁的微孔中进行清洗。Preferably, in the automatic cleaning device based on intelligent induction, the length of the bristles is set to 0.5-3 decimeters, one end of the bristles is fixed on the brush plate, and the other end extends outward. The setting of the bristles is not easy to be too long, and the bristles that are too long are easy to be intertwined and tangled or are too soft to penetrate into the micro-holes on the inner wall of the container for cleaning.
优选的是,所述的基于智能感应的自动化清洗器中,所述第二压力感应器设置在所述刷板向外凸出的一面上且凸出所述刷板,所述第二压力感应器设置在所述刷毛丛中且高度低于所述刷毛。电动伸缩杆伸长后,刷毛首先触及容器内壁,压弯后的刷毛能够覆盖在第二压力感应器上,避免第二压力感应器直接与容器内壁触碰而损坏感应器或是内壁,同时虽然被刷毛覆盖,压力依然能够通过刷毛传递到第二压力感应器,保证压力的有效传递,保证第二压力感应器能够有效的感应刷体与容器内壁接触的力度。Preferably, in the intelligent induction-based automatic cleaner, the second pressure sensor is disposed on the outwardly protruding side of the brush plate and protrudes from the brush plate, and the second pressure sensor A device is arranged in the tuft of bristles and has a height lower than the bristles. After the electric telescopic rod is extended, the bristles first touch the inner wall of the container, and the bristles after bending can cover the second pressure sensor, so as to avoid the second pressure sensor directly touching the inner wall of the container and damaging the sensor or the inner wall. Covered by the bristles, the pressure can still be transmitted to the second pressure sensor through the bristles to ensure the effective transmission of the pressure, and to ensure that the second pressure sensor can effectively sense the contact force between the brush body and the inner wall of the container.
优选的是,所述的基于智能感应的自动化清洗器中,所述处理模块被配置为:预设第一压力值作为电动伸缩杆伸长触发点,如容器是一般的杯子,可以将第一压力设置为50N,较大的容器可以将第一压力值设置得大一些;预设第二压力值作为电动伸缩杆停止伸长触发点,根据需要而定,第二压力值设置越大,刷体对容器内壁的作用力越大,刷洗的力度也更狠;设定第一工作时长作为液压泵工作时长,比如20~60秒;设定第二工作时长作为气泵运行的时长,比如20~60秒;设定第三工作时长作为旋转电机的工作时长,比如40~120秒;其中,第一工作时间与第二工作时间的总和等于所述第三工作时间;接收所述第一压力感应器的压力信号,当第一压力感应器感应到的压力大于所述第一压力值时,此时意味在支撑板上已经放置待清洗的容器,处理模块开始控制所述电动伸缩杆伸长;接收第二压力感应器的压力信号,当第二压力感应器感应到的压力大于所述第二压力值时,此时意味着刷体与容器内壁的接触力度已经足够,处理模块开始控制所述电动伸缩杆停止伸长;电动伸缩杆停止伸长后,处理模块控制所述液压泵按照第一工作时长运行,此时开始对容器内壁喷洗;以及控制所述旋转电机按照第三工作时长运行,此时旋转筒转动带动刷体沿容器内壁运行;在所述液压泵运行结束后,此时喷洗阶段结束,处理模块控制所述气泵按照第二工作时长运行,此时开始对容器内壁喷气烘干;在所述气泵运行结束后,此时烘干阶段结束,处理模块控制所述电动伸缩杆缩短至原样,即电动伸缩杆缩短到最小长度或是原有长度。Preferably, in the automatic cleaner based on intelligent induction, the processing module is configured to: preset the first pressure value as the trigger point for the extension of the electric telescopic rod. The pressure is set to 50N, and the first pressure value can be set to a larger value for larger containers; the preset second pressure value is used as the trigger point for the electric telescopic rod to stop extending, depending on the needs. The greater the force of the body on the inner wall of the container, the stronger the scrubbing force; set the first working time as the working time of the hydraulic pump, such as 20-60 seconds; set the second working time as the running time of the air pump, such as 20- 60 seconds; set the third working time as the working time of the rotating motor, such as 40 to 120 seconds; wherein, the sum of the first working time and the second working time is equal to the third working time; receive the first pressure sensing When the pressure sensed by the first pressure sensor is greater than the first pressure value, it means that the container to be cleaned has been placed on the support plate, and the processing module starts to control the extension of the electric telescopic rod; Receive the pressure signal of the second pressure sensor, when the pressure sensed by the second pressure sensor is greater than the second pressure value, it means that the contact force between the brush body and the inner wall of the container is sufficient, and the processing module starts to control the The electric telescopic rod stops extending; after the electric telescopic rod stops extending, the processing module controls the hydraulic pump to run according to the first working time, and starts to spray the inner wall of the container at this time; and controls the rotating motor to run according to the third working time , at this time, the rotation of the rotating drum drives the brush body to run along the inner wall of the container; after the operation of the hydraulic pump is completed, the spraying phase ends at this time, and the processing module controls the air pump to run according to the second working time, and then starts to spray the inner wall of the container. Drying; after the operation of the air pump ends, the drying stage ends, and the processing module controls the electric telescopic rod to shorten to the original, that is, the electric telescopic rod is shortened to the minimum length or the original length.
本发明至少包括以下有益效果:The present invention includes at least the following beneficial effects:
本发明设置旋转电机带动旋转筒以及设置在旋转筒上的刷体沿容器内壁转动以对容器内壁进行清洗,能够传统技术中需要一手扶持容器另一只手操作刷子清洗存在的清洗效率低,费时费力的问题。In the present invention, the rotating motor is arranged to drive the rotating cylinder and the brush body disposed on the rotating cylinder rotates along the inner wall of the container to clean the inner wall of the container, which can be used to support the container with one hand and operate the brush with the other hand in the traditional technology. The cleaning efficiency is low and time-consuming laborious problem.
本发明在旋转筒上设置刷体与水喷头,在刷体对容器内壁进行刷洗的同时,水喷头喷出高压水对容器内壁喷洗,不但有效的提供了清洗的速率,同时水喷头喷洗能够弥补刷体无法触及的容器内壁凹部或是不平整的部位或是微孔较多的部位,因此两者结合能够提供清洗的效果。In the present invention, a brush body and a water nozzle are arranged on the rotating drum. While the brush body is brushing the inner wall of the container, the water nozzle sprays high-pressure water to spray the inner wall of the container, which not only effectively provides the cleaning speed, but also sprays the water nozzle. It can make up for the concave part of the inner wall of the container or the uneven part or the part with many pores that cannot be touched by the brush body, so the combination of the two can provide a cleaning effect.
本发明为清洗设备设置智能感应系统,其中的感应模块能够自动感应待清洗容器,同时按照程序自动控制电动伸缩杆伸长以使的刷体适应容器内径,自动高压清洗,自动烘干,实现容器清洗烘干一步到位,解决了传统技术中清洗和烘干分开处理,步骤多,效率低的问题。The invention provides an intelligent sensing system for cleaning equipment, wherein the sensing module can automatically sense the container to be cleaned, and at the same time automatically control the extension of the electric telescopic rod according to the program to make the brush body adapt to the inner diameter of the container, automatic high-pressure cleaning, automatic drying, and realize the container. The cleaning and drying can be done in one step, which solves the problems of separate processing of cleaning and drying in the traditional technology, with many steps and low efficiency.
本发明的其它优点、目标和特征将部分通过下面的说明体现,部分还将通过对本发明的研究和实践而为本领域的技术人员所理解。Other advantages, objects, and features of the present invention will appear in part from the description that follows, and in part will be appreciated by those skilled in the art from the study and practice of the invention.
附图说明Description of drawings
图1为本发明所述的基于智能感应的自动化清洗器的结构示意图;Fig. 1 is the structural representation of the automatic cleaning device based on intelligent induction according to the present invention;
图2本发明所述的旋转筒的俯视图;Figure 2 is a top view of the rotary drum of the present invention;
图3为本发明所述的刷体的结构示意图;3 is a schematic structural diagram of the brush body according to the present invention;
图4为本发明所述的智能感应系统的框架图。FIG. 4 is a frame diagram of the intelligent sensing system according to the present invention.
具体实施方式Detailed ways
下面结合附图对本发明做进一步的详细说明,以令本领域技术人员参照说明书文字能够据以实施。The present invention will be further described in detail below with reference to the accompanying drawings, so that those skilled in the art can implement it with reference to the description.
如图1、2、3和4所示,一种基于智能感应的自动化清洗器,包括:As shown in Figures 1, 2, 3 and 4, an automatic cleaning device based on intelligent induction includes:
支架1,其包括支撑脚2和支撑板3,所述支撑板3水平设置,所述支撑脚2支撑在所述支撑板3下方,所述支撑板3的中心设置有安装通孔,所述支撑板3用于水平支撑倒扣的待清洗容器4,所述待清洗容器4将所述安装通孔罩设在内;其中,所述支撑板3的上表面设置有多个向下凹陷的排水槽,所述排水槽从所述安装通孔直线伸延至所述支撑板3的边缘以将落在支撑板上的清洗液及时排走,所述排水槽的深度为2~8厘米;使用时容器倒置在支撑板3上,容器的开口端与支撑板3接触,以使得设置在支撑板3上的压力感应器能够触发感应信号,支撑板3水平设置能够保证待清洗容器4保证平衡水平,避免清洗时侧翻。The bracket 1 includes a
储罐5,其设置在所述支架1内并位于所述安装通孔的下方,所述储罐5内部具有空腔,所述空腔被分隔成储气腔6和储液腔7,所述储气腔6内容纳有热气,所述储液腔7内容纳有清洗液;所述储罐5内还设置有气泵8和液压泵9,所述气泵8与所述储气腔6连通用于将热气抽出到抽气管20,所述液压泵9与所述储液腔7连通用于将清洗液抽出到抽液管21;液压泵9为水喷头18提供高压清洗液以对容器内壁喷洗,在喷洗完成后,气泵8为气喷头17提供热气以对容器的内壁吹气烘干,以此达到先喷洗在烘干的效果,实现清洗烘干一步到位。热气的温度可以根据实际情况设定,玻璃杯可以设置为较低温度以避免爆裂,陶瓷容器可以使用较高温度以加快烘干速度。The
旋转电机10,其设置在所述安装通孔内,所述旋转电机的转轴11的上下两端分别凸出所述支撑板3的上下两面以便于上端与旋转筒12相接,所述转轴11为中空结构以便于抽液管21和抽气管20从内部通过。The rotating
旋转筒12,其竖直设置在所述转轴11的上端并随所述转轴11旋转,所述旋转筒12伸入所述待清洗容器4内部,所述旋转筒12的外部等距设置有四根连接件,所述连接件第一端固定在所述旋转筒12的外壁,第二端水平向外伸延,具体如图2所示,所述四根连接件分别为第一连接件15、第二连接件14、第三连接件16和第四连接件13,第一连接件15和第二连接件14相邻设置,第一连接件15和第三连接件16相对设置,所述第一连接件15和第三连接件16为电动伸缩杆,所述第二连接件14和第四连接件13设置为定长杆;电动伸缩杆可以伸长缩短使得刷体能够适应不同直径的待清洗容器。The
刷体19,其设置在所述第一连接件16和第三连接件16的第二端,具体如图3所示,所述刷体19包括刷板23和刷毛24,所述刷板23的一面与所述第一连接件15或第三连接件16第二端连接固定,所述刷毛24分布设置在所述刷板23的另一面上;刷板沿容器内壁行走,刷毛可以对容器内壁清洗感应The
水喷头18,其设置在所述第二连接件14的第二端;液压泵9通过抽液管21为水喷头18提供高压液体,水喷头18喷出高压液体对容器内壁喷洗。The
气喷头17,其设置在所述第四连接件13的第二端;在水喷头18清理完毕后,气泵8通过抽气管20为气喷头17提供热气,气喷头17喷出热气将容器内壁吹干,实现清洗干净后马上烘干的目的。The
抽气管20,其一端与所述气泵8连通,另一端相续穿过所述转轴11的内部、所述旋转筒12的内部以及所述第四连接杆13的内部后连通至所述气喷头17。One end of the
抽液管21,其一端与所述液压泵9连通,另一端相续穿过所述转轴11内部、所述旋转筒12的内部以及所述第二连接杆14的内部后连通至所述水喷头18。One end of the
智能感应系统,如图4所示,其包括感应模块和处理模块,所述感应模块包括设置在所述支撑板3上表面的第一压力感应器和设置在所述刷体19上的第二压力感应器,所述第一压力感应器用于感应待清洗容器与所述支撑板3的接触压力信号,所述第二压力感应器用于感应刷体19与待清洗容器4内壁的触碰压力信号,所述处理模块与所述感应模块连接,所述处理模块还与所述气泵8、液压泵9、旋转电机10以及电动伸缩杆15连接;其中,所述处理模块根据所述第一压力感应器的压力信号控制电动伸缩杆15的伸长以使刷体19触及待清洗容器4的内壁;所述处理模块根据第二压力感应器的压力信号控制所述电动伸缩杆15停止伸长,并控制所述液压泵9、旋转电机10以及气泵8运行。通过压力感应器自动感应到倒置在支撑板的容器,感应到容器后,处理模块自动控制电动伸缩杆伸长以适应容器的内部大小,当刷体触及容器内壁时,触发设置在刷体上的压力感应器,处理模块自动控制电动伸缩杆停止伸长,并启动液压泵和旋转电机启动开始对容器内壁清洗,清洗完成后处理模块再控制气泵对容器内壁吹气烘干,整个过程自动完成,不需要人工对容器清洗和烘干,提供了效率。The intelligent induction system, as shown in FIG. 4 , includes an induction module and a processing module. The induction module includes a first pressure sensor arranged on the upper surface of the
进一步,所述储罐5的外壁与所述支撑脚2焊接固定。Further, the outer wall of the
进一步,所述旋转筒12的顶部设置有橡胶块22或是塑料块。避免了旋转筒破坏容器内壁。Further, the top of the
进一步,具体如图3所示,所述刷板23为一面向内凹陷,另一面向外凸出的弧形结构,所述第一连接件或第三连接件第二端与所述刷板23向内凹陷的一面连接,所述刷毛14设置在所述刷板向外凸出的一面上。刷板设置成弧形能够更好的适应容器的形状,使得刷毛能够触及容器内壁。Further, as shown in FIG. 3 , the
进一步,所述刷毛24的长度设置为0.5-3分米,所述刷毛24一端固定在所述刷板23上,另一端向外伸延。刷毛设置不易过长,过长的刷毛容易交织纠缠或是过软,无法伸入到容器内壁的微孔中进行清洗。Further, the length of the
进一步,所述第二压力感应器设置在所述刷板23向外凸出的一面上且凸出所述刷板23,所述第二压力感应器设置在所述刷毛24丛中且高度低于所述刷毛。电动伸缩杆伸长后,刷毛24首先触及容器内壁,压弯后的刷毛能够覆盖在第二压力感应器上,避免第二压力感应器直接与容器内壁触碰而损坏感应器或是内壁,同时虽然被刷毛覆盖,压力依然能够通过刷毛24传递到第二压力感应器,保证压力的有效传递,保证第二压力感应器能够有效的感应刷体与容器内壁接触的力度。Further, the second pressure sensor is arranged on the outwardly protruding side of the
进一步,所述处理模块被配置为:预设第一压力值作为电动伸缩杆伸长触发点,如容器是一般的杯子,可以将第一压力设置为50N,较大的容器可以将第一压力值设置得大一些;预设第二压力值作为电动伸缩杆停止伸长触发点,根据需要而定,第二压力值设置越大,刷体对容器内壁的作用力越大,刷洗的力度也更狠;设定第一工作时长作为液压泵工作时长,比如20~60秒;设定第二工作时长作为气泵运行的时长,比如20~60秒;设定第三工作时长作为旋转电机的工作时长,比如40~120秒;其中,第一工作时间与第二工作时间的总和等于所述第三工作时间;接收所述第一压力感应器的压力信号,当第一压力感应器感应到的压力大于所述第一压力值时,此时意味在支撑板3上已经放置待清洗容器4,处理模块开始控制所述电动伸缩杆15伸长;接收第二压力感应器的压力信号,当第二压力感应器感应到的压力大于所述第二压力值时,此时意味着刷体19与容器内壁的接触力度已经足够,处理模块开始控制所述电动伸缩杆停止伸长;电动伸缩杆停止伸长后,处理模块控制所述液压泵9按照第一工作时长运行,此时开始对容器内壁喷洗;以及控制所述旋转电机10按照第三工作时长运行,此时旋转筒12转动带动刷体19沿容器内壁运行;在所述液压泵运行结束后,此时喷洗阶段结束,处理模块控制所述气泵8按照第二工作时长运行,此时气喷头17开始对容器内壁喷气烘干;在所述气泵8运行结束后,此时烘干阶段结束,处理模块控制所述电动伸缩杆缩短至原样,即电动伸缩杆缩短到最小长度或是原有长度。Further, the processing module is configured to: preset the first pressure value as the trigger point for the extension of the electric telescopic rod. If the container is a general cup, the first pressure can be set to 50N, and the first pressure can be set to 50N for a larger container. The value is set to a larger value; the preset second pressure value is used as the trigger point to stop the extension of the electric telescopic rod, which is determined according to the needs. More ruthless; set the first working time as the working time of the hydraulic pump, such as 20-60 seconds; set the second working time as the running time of the air pump, such as 20-60 seconds; set the third working time as the work of the rotating motor duration, such as 40 to 120 seconds; wherein, the sum of the first working time and the second working time is equal to the third working time; receiving the pressure signal of the first pressure sensor, when the first pressure sensor senses When the pressure is greater than the first pressure value, it means that the container 4 to be cleaned has been placed on the support plate 3, and the processing module starts to control the extension of the electric telescopic rod 15; When the pressure sensed by the second pressure sensor is greater than the second pressure value, it means that the contact force between the brush body 19 and the inner wall of the container is sufficient, and the processing module starts to control the electric telescopic rod to stop extending; the electric telescopic rod stops After the extension, the processing module controls the hydraulic pump 9 to run according to the first working time, and starts to spray the inner wall of the container at this time; and controls the rotating motor 10 to run according to the third working time, and the rotating drum 12 rotates to drive the brush. The
本发明的实现过程如下:将待清洗容器倒置在支撑板上,待清洗容器将旋转筒罩在内部,支撑板的第一压力感应器被感应到待清洗容器的压力后,向处理模块反馈压力信号,处理模块控制电动伸缩杆伸长,当电动伸缩杆上的刷体触及容器内壁时,刷体上的第二压力感应器感应到接触压力信号并向处理模块发送压力信号,处理模块根据压力信号控制电动伸缩杆停止伸长,然后控制液压泵和旋转电机启动,液压泵从储液腔抽取清洗液,清洗液通过抽液管从水喷头喷出对容器内壁清洗,旋转电机带动刷体沿容器内壁刷洗;液压泵运行20~60秒后停止,意味着喷洗完成,水喷头停止喷水;接着处理模块启动气泵将储气腔中的热气抽出,热气经过抽气管从气喷头喷出对容器内壁喷气烘干,气泵运行20~60秒后停止,此时意味着烘干已经完成,旋转电机此时也停止运转,处理模块控制电动伸缩杆缩短至原样,清洗和烘干一步到位,全部完成,此时可以将容器从支撑板上取下。The realization process of the present invention is as follows: invert the container to be cleaned on the support plate, cover the rotary cylinder inside the container to be cleaned, and feedback the pressure to the processing module after the first pressure sensor of the support plate senses the pressure of the container to be cleaned The processing module controls the extension of the electric telescopic rod. When the brush body on the electric telescopic rod touches the inner wall of the container, the second pressure sensor on the brush body senses the contact pressure signal and sends a pressure signal to the processing module, and the processing module according to the pressure The signal controls the electric telescopic rod to stop extending, and then controls the hydraulic pump and the rotating motor to start. The hydraulic pump extracts the cleaning liquid from the liquid storage chamber, and the cleaning liquid is sprayed from the water nozzle through the suction pipe to clean the inner wall of the container. The rotating motor drives the brush body along the The inner wall of the container is brushed; the hydraulic pump stops after running for 20 to 60 seconds, which means that the spray cleaning is completed, and the water nozzle stops spraying water; then the processing module starts the air pump to extract the hot air in the air storage chamber, and the hot air is sprayed from the air nozzle through the air extraction pipe. The inner wall of the container is air-dried, and the air pump stops after running for 20 to 60 seconds, which means that the drying has been completed, and the rotating motor also stops running at this time. Done, the container can now be removed from the support plate.
尽管本发明的实施方案已公开如上,但其并不仅仅限于说明书和实施方式中所列运用。它完全可以被适用于各种适合本发明的领域。对于熟悉本领域的人员而言,可容易地实现另外的修改。Although embodiments of the present invention have been disclosed above, they are not limited to the applications set forth in the specification and embodiments. It can be fully adapted to various fields suitable for the present invention. Additional modifications can readily be implemented by those skilled in the art.
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| HUE062701T2 (en) * | 2019-12-16 | 2023-11-28 | Lvp Eng & Constructions Bvba | Device and method for cleaning containers |
| CN111804681A (en) * | 2020-07-21 | 2020-10-23 | 商丘工学院 | A single-chip control device |
| CN113976559B (en) * | 2021-10-11 | 2025-05-09 | 徐州美芯半导体材料科技有限公司 | A single crystal furnace auxiliary chamber intelligent cleaning device and control method thereof |
| CN114308946B (en) * | 2022-01-06 | 2023-03-28 | 长鑫存储技术有限公司 | Cleaning device of reaction furnace and reaction furnace |
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