CN109351554A - A kind of automobile clicker automatic precision glue stations - Google Patents
A kind of automobile clicker automatic precision glue stations Download PDFInfo
- Publication number
- CN109351554A CN109351554A CN201811438222.6A CN201811438222A CN109351554A CN 109351554 A CN109351554 A CN 109351554A CN 201811438222 A CN201811438222 A CN 201811438222A CN 109351554 A CN109351554 A CN 109351554A
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- Prior art keywords
- gluing
- glue
- axis
- clicker
- automobile
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C5/00—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work
- B05C5/02—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work
- B05C5/0208—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles
- B05C5/0212—Apparatus in which liquid or other fluent material is projected, poured or allowed to flow on to the surface of the work the liquid or other fluent material being discharged through an outlet orifice by pressure, e.g. from an outlet device in contact or almost in contact, with the work for applying liquid or other fluent material to separate articles only at particular parts of the articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05C11/00—Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
- B05C11/10—Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
- B05C11/1002—Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
Landscapes
- Adhesives Or Adhesive Processes (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of automobile clicker automatic precision glue stationss, it is related to automobile clicker manufacturing field, including Rack Body, platen and Pneumatic glue gun module, further includes: gluing automatic elevating rotary module is mounted on the platen for controlling the motion profile of workpiece；Delicate metering module is mounted on the Rack Body and weighs for workpiece gluing dosage；Control computing module calculates according to the actual value and standard value of upper workpiece gluing dosage and controls the plastic emitting time of next workpiece gluing and the rotary rpm of gluing automatic elevating rotary module；The present invention calculates gluing dosage before subtracting gluing to weight calculation after the gluing of gluing product workpiece by delicate metering sensor, pass through calculating, it monitored in real time, adjust plastic emitting time and gluing track rotary electric machine revolving speed in real time, to realize automatic pasting process, it solves the problems, such as not to be affected by human factors gluing dosage, to improve the quality of automobile clicker product.
Description
Technical field
The present invention relates to automobile clicker manufacturing field, in particular to a kind of automobile clicker automatic precision glue stations.
Background technique
With the high speed development of New Energy Sources In China auto industry, more and more new-energy automobiles will be launched.Pure electricity
Dynamic and plug-in hybrid-power automobile is all using driving motor supplies power source in starting, and sound is smaller, starting speed
Comparatively fast, it in city and crowded region, is easy to cause the safety accident to goers outside vehicle and other vehicles.For above
Situation, according to the requirement of domestic and international regulation, when vehicle in starting and speed when driving lower than 20km/h, can be according to the row of vehicle
Sail Simulations its travel sound, with prompt passenger inside the vehicle to pay attention to and goers outside vehicle, vehicle actively avoid, prevent personal injury and
The safety accidents such as vehicle collision occur, it is ensured that the operational safety of new-energy automobile.
In order to remind goers outside vehicle or vehicle, needs to install a clicker outside vehicle, prompt clicker to be installed on outside vehicle
Outside compartment, waterproof performance is needed to have, degree of protection presses the design requirement of IP67, and marks simultaneously by ISO/TS16949:2009
Standard is carried out to clicker product quality, quality control.
However during squealer gluing, dosage when because of glue rifle cylinder plastic emitting reduces with the reduction of sebific duct capacity, this
Sample generally requires manual operation and adjustment air pressure (increasing air pressure) is gone to complete glue-spread control.Publication No. CN104209207A's
Patent document discloses a kind of manual gluing constant-voltage equipment, and the constant-voltage equipment is floor push output services signal to PLC,
PLC controls electromagnetism check valve and opens, and total gas source is connected to electromagnetism check valve；The compressed air come out from electromagnetism check valve passes through limit
Pressure valve adjusts the pressure of compressed air, and the air pressure controlled in manual glue rifle is in pressure constant state.Above-mentioned apparatus is with simple
Mode realize apparent effect, use scope is wider, glue diameter keep preferably, application rate it is fast, and can for different glue diameters
Flexibly change present apparatus preset inflation, decisive influence is risen to assembly gluing quality.
But above-mentioned device is often affected by human factors, prevent glue-spread is from accurately controlling, if it is possible to logical
The manual operation that automation equipment eliminates gluing process in production process is crossed, existing squealer gluing process is just can solve and manually grasps
The shortcomings that control.However to so far, it is not yet found that it is a kind of can automatic precision control automatic double surface gluer device.
Summary of the invention
The present invention provides a kind of automobile clicker automatic precision glue stationss, in the case where sebific duct exports constant pressure state, lead to
It crosses before delicate metering sensor subtracts gluing to weight calculation after the gluing of gluing product workpiece and calculates gluing dosage, pass through meter
It calculates, is monitored in real time, adjusts plastic emitting time and gluing track rotary electric machine revolving speed in real time, to realize that gluing process is automatic
Change.
A kind of automobile clicker automatic precision glue stations, including Rack Body, platen and Pneumatic glue gun module, further includes:
Gluing automatic elevating rotary module is mounted on the platen for controlling the motion profile of workpiece；
Delicate metering module is mounted on the Rack Body and weighs for workpiece gluing dosage；
Control computing module is calculated and is controlled next according to the actual value and standard value of upper workpiece gluing dosage
The plastic emitting time of workpiece gluing and the rotary rpm of gluing automatic elevating rotary module.
In order to improve the scope of application of Pneumatic glue gun module, it is preferred that the Pneumatic glue gun module includes:
X-Y-Z axis slidable adjustment platform, is fixed on Rack Body, with the power output all around slided up and down
End, for being positioned to workpiece glue sites；
Pneumatic glue gun is mounted on the power output end of X-Y-Z axis slidable adjustment platform.
The X-Y-Z axis slidable adjustment platform can complete Pneumatic glue gun position on X-Y-Z axis and adjust, and can be directed to different
Product glue sites are finely adjusted.
For the ease of manufacturing and installing, it is preferred that the X-Y-Z axis slidable adjustment platform includes: X-axis slidable adjustment list
Member, Y-axis slidable adjustment unit, Z axis slidable adjustment unit and pedestal, the X-axis slidable adjustment unit, Y-axis slidable adjustment list
Member and Z axis slidable adjustment unit include X-axis, Y-axis, the guide post in Z-direction and adjust screw rod, by the rotation for adjusting screw rod
Realize X-axis, Y-axis, Z axis slide unit respectively on guide post along X-axis, Y-axis, Z-direction sliding.
In order to realize stable plastic emitting, it is preferred that the Pneumatic glue gun includes: glue rifle frame, the air pressure being mounted on glue rifle frame
Formula glue rifle cylinder, the sebific duct for being mounted on glue rifle cylinder and the pneumatic glue dispensing valve being connected with vapour-pressure type glue rifle cylinder；
The glue rifle frame is fixed on Z axis slide unit, and the vapour-pressure type glue rifle cylinder is fixed on glue rifle frame, the pneumatic dispensing
Valve is connected with vapour-pressure type glue rifle cylinder and is fixed on glue rifle frame by fast-assembling adapter.
In order to improve the efficiency of gluing, it is preferred that the delicate metering module includes the left title for being mounted on Rack Body two sides
Weight delicate metering sensor and right weighing delicate metering sensor.Two weight delicate metering sensors are set, can measured
At gluing workpiece while carry out the measurement of next workpiece.
For the ease of manufacturing and installing, it is preferred that the gluing automatic elevating rotary module includes air cylinder supporting structure, lifting
Cylinder, guide post plate, rotary electric machine and station die, the lifting cylinder realize that reduction moves through rotary electric machine and rotated
At the TRAJECTORY CONTROL of gluing.
In order to improve product quality, it is preferred that the cylinder is relatively inclined vertically when going up and down, and tilt angle is 10 °
~15 °.With certain angle inclined vertically when cylinder is gone up and down, avoid that wire drawing after the completion of gluing is glutinous to be sticked on product.
The Rack Body includes the PLC touch screen being mounted on Rack Body wall surface, for facilitating control when gluing.
In order to stablize plastic emitting, it is preferred that the Pneumatic glue gun module further include: the gas source pressure being mounted on Rack Body wall surface
Force controller controls the Pneumatic glue gun gluing for constant pressure.By under bleed pressure controller constant pressure state of a control, no
Change sebific duct output pressure.
In order to improve the precision of gluing, it is preferred that according to the actual value and standard value of upper workpiece gluing dosage, calculate
And the detailed process for controlling the plastic emitting time of next workpiece gluing and the rotary rpm of gluing automatic elevating rotary module includes:
(1) established standards value=A；
(2) time=T (glue rifle plastic emitting time) that plastic emitting needs every time；
(3) plastic emitting weight (weight (weight after gluing)-left weighing that right weighing sophisticated sensor obtains of a upper workpiece
Weight (blank weight)=B that sophisticated sensor obtains；
(4) time of plastic emitting next time T1=T (1+ (A-B)/A)；
(5) motor speed=V is set, next time revolving speed=(T/T1) * V.
The dosage factor of plastic emitting is influenced, extrusion pressure squeezes out flow, plastic emitting time, and all tubular type glue is in outer masterpiece
A kind of accumulation of energy effect can be generated under, plastic emitting dosage can reduce with sebific duct capacity and be reduced when plastic emitting, especially high-viscosity glue
Accumulation of energy effect is higher than low viscosity glue, if the artificial dosage factor for going adjustment plastic emitting, jelly amount are not easy to control.The present invention adopts
With automatic Weighing method control plastic emitting time and gluing track time, extrusion pressure and extrusion flow are arranged after adjustment not for the first time
It adjusts again.
Beneficial effects of the present invention:
Automobile clicker automatic precision glue stations of the invention, by delicate metering sensor to gluing product workpiece
Weight calculation calculates gluing dosage before subtracting gluing after gluing, by calculating, is monitored in real time, adjusts the plastic emitting time in real time
With gluing track rotary electric machine revolving speed, to realize automatic pasting process；Realization will not be because of glue rifle cylinder plastic emitting, with sebific duct capacity
Reduce and gluing dosage reduce the problem of；Realize automobile clicker gluing process full automation, solve not by it is artificial because
Element influences the problem of gluing dosage, to improve the quality of automobile clicker product.
Detailed description of the invention
Fig. 1 is automobile clicker automatic precision glue stations general assembly schematic diagram of the present invention.
Fig. 2 is the structural schematic diagram of X-Y-Z axis slidable adjustment platform of the invention.
Fig. 3 is the structural schematic diagram of Pneumatic glue gun of the invention.
Fig. 4 is the structural schematic diagram of gluing, holding vehicles clicker product space of weighing.
Fig. 5 is the structural schematic diagram of delicate metering module of the invention.
Fig. 6 is the structural schematic diagram of gluing automatic elevating rotary module of the invention.
Fig. 7 is the structural schematic diagram of automobile clicker product.
Fig. 8 is the structural schematic diagram of bleed pressure controller.
Fig. 9 is automatic glue application pneumatic control schematic diagram.
Specific embodiment
To better illustrate technical solution of the present invention, a specific embodiment of the invention is carried out with reference to the accompanying drawing detailed
Thin description.
As shown in figure 1-9, the automobile clicker automatic precision glue stations of the present embodiment, the rack including having platen
Body 1, and the X-Y-Z axis slidable adjustment platform 2 being mounted on Rack Body 1, can front and rear, left and right, up and down adjustment it is mobile, be used for
Carry out the adjustment of glue sites；Pneumatic glue gun 3 is mounted on X-Y-Z axis slidable adjustment platform 2, for the gluing to squealer；
Delicate metering sensor 4, if there are two, it is fixed in 1 arranged on left and right sides of Rack Body respectively, is mainly used for applying squealer
Jelly amount Weighing control；Gluing automatic elevating rotary module, is fixed on platen, the movement of workpiece when for automatic glue application
TRAJECTORY CONTROL；Bleed pressure controller 6 and touch screen 7, are mounted on Rack Body 1.
As shown in Fig. 2, X-Y-Z axis slidable adjustment platform 2 is mounted on Rack Body 1, X-axis saddle is fixed on pedestal
On 201, Y-axis saddle 205 is mounted on two X-axis guide posts 203, can make front and back adjusting shifting by rotating X-axis screw rod 204
It is dynamic；Z axis saddle 208 is mounted on two Y-axis guide posts 206, can make left and right adjusting movement by rotating Y-axis screw rod 207；Glue
Gun rack fixing seat 211 is mounted on two Z axis guide posts 210, can make up and down adjustment movement by rotating Z axis screw rod 209；Pass through tune
X-Y-Z axis slide unit is saved, coating gun glue sites on workpiece can be conveniently realized, while being adapted to more sizes
Workpiece gluing.
As shown in figure 3, Pneumatic glue gun 3 includes glue rifle frame 301, the vapour-pressure type glue rifle tube stent being mounted on glue rifle frame 301
302 and vapour-pressure type glue rifle cylinder fixation clip 307, vapour-pressure type glue rifle cylinder 304, including the sebific duct 308 being mounted in glue rifle cylinder,
It is sealed in glue rifle cylinder 304 equipped with high-viscosity glue by the compression of glue nut of barrel 303 inside sebific duct, sebific duct 308 passes through connector
305 are connected with pneumatic glue dispensing valve 306, pneumatic glue dispensing valve 306, glue amount switch control when for gluing, and apply flow adhesive tune
It saves nut 309 and controls to adjust painting flow adhesive adjusting.
As shown in figure 4, delicate metering module 4 include be mounted on the left weighing delicate metering sensors 401 of rack two sides with
Right weighing delicate metering sensor 402 further includes the control module being connected with weighing delicate metering sensor, realizes Weighing
Real-time transmission.
As shown in fig. 6, gluing apparatus for automatically lifting 5, including air cylinder supporting structure 501, it is mounted in air cylinder supporting structure 501
For cylinder 502 for the lifting to rotary electric machine 505, air cylinder supporting structure 501 also installs two guide posts 504, top and guide post plate 503
It is connected, rotary electric machine 505 is installed on guide post plate 503 and is connected with 502 piston rod of cylinder, the reduction campaign of 502 piston rod of cylinder
The lifting of rotary electric machine 505 is controlled, station die 506 is installed on guide post plate 503, and station die 506 can be wanted according to product
It seeks design shape while placing 8 position of workpiece and fix.
As shown in figure 9, automobile clicker automatic precision glue stations operating principle: input compressed air is increased by air pressure
Press pump 9 carries out boost pressure regulation, and pressurized gas source carries out Regulation Control using bleed pressure controller 6, needs when first gluing
It adjusts, is not required to adjust again halfway after the completion of adjusting, the constant pressure that bleed pressure controller 6 exports, then it is input to Pneumatic glue gun
3, the glue piston 309 on sebific duct 308 is pushed under the influence of air pressure, and glue is made to obtain constant pressure by from pneumatic glue dispensing valve
306 plastic emittings.
Blank calculates gluing dosage before the present embodiment subtracts gluing by weight calculation after gluing, and passes through PLC software
Calculating is monitored in real time, and is adjusted plastic emitting time and the output of gluing track rotary electric machine of next product workpiece in real time
Revolving speed；PLC software calculate detailed process include:
(1) established standards value=A；
(2) time=T (glue rifle plastic emitting time) that plastic emitting needs every time；
(3) plastic emitting weight (weight (weight after gluing)-left weighing that right weighing sophisticated sensor obtains of a upper workpiece
Weight (blank weight)=B that sophisticated sensor obtains；
(4) time of plastic emitting next time T1=T (1+ (A-B)/A)；
(5) motor speed=V is set, next time revolving speed=(T/T1) * V.
Technical solution of the present invention and beneficial effect is described in detail in embodiment described above, it should be understood that
Above is only a specific embodiment of the present invention, it is not intended to restrict the invention, it is all to be done in spirit of the invention
Any modification, supplementary, and equivalent replacement etc., should all be included in the protection scope of the present invention.
Claims (9)
1. a kind of automobile clicker automatic precision glue stations, including Rack Body, platen and Pneumatic glue gun module, feature exist
In, further includes:
Gluing automatic elevating rotary module is mounted on the platen for controlling the motion profile of workpiece；
Delicate metering module is mounted on the Rack Body and weighs for workpiece gluing dosage；
Control computing module calculates according to the actual value and standard value of upper workpiece gluing dosage and controls next workpiece
The plastic emitting time of gluing and the rotary rpm of gluing automatic elevating rotary module.
2. automobile clicker automatic precision glue stations as described in claim 1, which is characterized in that the Pneumatic glue gun module
Include:
X-Y-Z axis slidable adjustment platform, is fixed on Rack Body, with the power output end all around slided up and down,
For being positioned to workpiece glue sites；
Pneumatic glue gun is mounted on the power output end of X-Y-Z axis slidable adjustment platform.
3. automobile clicker automatic precision glue stations as claimed in claim 2, which is characterized in that the X-Y-Z axis sliding
Adjusting platform includes: X-axis slidable adjustment unit, Y-axis slidable adjustment unit, Z axis slidable adjustment unit and pedestal, the X-axis
Slidable adjustment unit, Y-axis slidable adjustment unit and Z axis slidable adjustment unit include X-axis, Y-axis, the guide post in Z-direction and
Screw rod is adjusted, the rotation by adjusting screw rod realizes that X-axis, Y-axis, Z axis slide unit are sliding along X-axis, Y-axis, Z-direction on guide post respectively
It is dynamic.
4. automobile clicker automatic precision glue stations as claimed in claim 2, which is characterized in that the Pneumatic glue gun packet
Include: glue rifle frame, the vapour-pressure type glue rifle cylinder being mounted on glue rifle frame, be mounted on glue rifle cylinder sebific duct and with vapour-pressure type glue rifle cylinder phase
Pneumatic glue dispensing valve even；
The glue rifle frame is fixed on Z axis slide unit, and the vapour-pressure type glue rifle cylinder is fixed on glue rifle frame, and the pneumatic glue dispensing valve is logical
Fast-assembling adapter is crossed to be connected with vapour-pressure type glue rifle cylinder and be fixed on glue rifle frame.
5. automobile clicker automatic precision glue stations as described in claim 1, which is characterized in that the delicate metering module
Left weighing delicate metering sensor and right weighing delicate metering sensor including being mounted on Rack Body two sides.
6. automobile clicker automatic precision glue stations as described in claim 1, which is characterized in that the gluing automatic lifting
Rotary module includes air cylinder supporting structure, lifting cylinder, guide post plate, rotary electric machine and station die, and the lifting cylinder is realized
Reduction moves through the TRAJECTORY CONTROL that gluing is completed in rotary electric machine rotation.
7. automobile clicker automatic precision glue stations as claimed in claim 6, which is characterized in that the cylinder goes up and down phase
To inclined vertically, tilt angle is 10 °~15 °.
8. automobile clicker automatic precision glue stations as claimed in claim 2, which is characterized in that the Pneumatic glue gun module
Further include: the bleed pressure controller being mounted on Rack Body wall surface controls the Pneumatic glue gun gluing for constant pressure.
9. automobile clicker automatic precision glue stations as described in claim 1, which is characterized in that applied according to a upper workpiece
The actual value and standard value of jelly amount calculate and control plastic emitting time and the gluing automatic elevating rotary mould of next workpiece gluing
The detailed process of the rotary rpm of block includes:
(1) established standards value=A；
(2) time=T that plastic emitting needs every time；
(3) plastic emitting weight=B of a upper workpiece；
(4) time of plastic emitting next time T1=T (1+ (A-B)/A)；
(5) motor speed=V is set, next time revolving speed=(T/T1) * V.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811438222.6A CN109351554B (en) | 2018-11-27 | 2018-11-27 | Automatic precise glue coating device for automobile sounder |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811438222.6A CN109351554B (en) | 2018-11-27 | 2018-11-27 | Automatic precise glue coating device for automobile sounder |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109351554A true CN109351554A (en) | 2019-02-19 |
| CN109351554B CN109351554B (en) | 2021-01-08 |
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ID=65343347
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811438222.6A Active CN109351554B (en) | 2018-11-27 | 2018-11-27 | Automatic precise glue coating device for automobile sounder |
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| Country | Link |
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| CN (1) | CN109351554B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110355054A (en) * | 2019-08-20 | 2019-10-22 | 重庆宏广机电工程有限公司 | Gluing pumps apparatus for automatically lifting |
| CN115354947A (en) * | 2022-08-17 | 2022-11-18 | 南京中车浦镇城轨车辆有限责任公司 | Method for monitoring automatic bonding pretreatment of rail vehicle glass |
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| Publication number | Publication date |
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| CN109351554B (en) | 2021-01-08 |
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