CN203031255U - Component automatic assembly device - Google Patents
Component automatic assembly device Download PDFInfo
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- CN203031255U CN203031255U CN 201220663377 CN201220663377U CN203031255U CN 203031255 U CN203031255 U CN 203031255U CN 201220663377 CN201220663377 CN 201220663377 CN 201220663377 U CN201220663377 U CN 201220663377U CN 203031255 U CN203031255 U CN 203031255U
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- installed part
- assembling apparatus
- automatic assembling
- frame
- control system
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Abstract
The utility model provides a component automatic assembly device which is used for enabling an installed piece to be automatically adhered to an installation piece. The component automatic assembly device comprises a machine frame, a plurality of assembling modules arranged on the machine frame and a control system and further comprises a pneumatic system, a charge coupled device (CCD) system and a lifting mechanism. An X-axis and Y-axis fine adjustment platform and the lifting mechanism are respectively driven to move through the pneumatic system and respectively and electrically connected with the control system. An X-Y plane position difference of the installation piece and the installed piece is obtained through the CCD system and adjusted by the X-axis and Y-axis fine adjustment platform and adhesion installation is achieved through rise or descent of a lifting device. The whole adhesion process is achieved automatically through the device so that labor cost is reduced. Under the action of the control system, precision of adhesion installation is high and the defective rate is low. The CCD system is capable of detecting a GAP value to judge whether the assembly is qualified or not after the adhesion is achieved so that the function of detection is achieved and the component automatic assembly device is convenient to use.
Description
Technical field
The utility model relates to automatic field, relates in particular to a kind of part automatic assembling apparatus.
Background technology
In some smallclothes assemblings, when particularly pasting fixedly, often all be manual installation, adopt the semi-automatic installation of less complex equipment if installation accuracy is higher.Catch the appearance profile of installed part during installation earlier with CCD, pass through the position of artificial visually examine's image manual adjustments mounted piece again.But the assembly precision of An Zhuaning is low like this, particularly when mounted because contraposition is inaccurate, need reinstall, and so also damages smallclothes easily, has both influenced operating efficiency, has also improved processing cost.
The utility model content
The purpose of this utility model is to overcome the defective of prior art, and a kind of high-precision part automatic assembling apparatus is provided.
For solving the problems of the technologies described above, the technical solution of the utility model is: a kind of part automatic assembling apparatus is provided, be used for mounted piece is sticked on installed part automatically, comprise frame, be installed in some load modules and control system on the described frame, also comprise by the pneumatic system of described control system control and the CCD system that is used for taking described installed part and described mounted piece XY face profile position, described CCD system is located at described frame upper end and is electrically connected with described control system, each described load module includes installs in the XY axle fine adjustment stage on the described frame and the elevating mechanism of being located on the described XY axle fine adjustment stage and being used for the installing mounted piece, and described XY axle fine adjustment stage and described elevating mechanism order about by described pneumatic system and move and be electrically connected with described control system respectively.
Particularly, described fixed head vertically arranges and has for some vacuum cups of fixing described installed part, and the installed surface of described installed part protrudes the upper surface of described fixed head.
Further, also be equiped with the installed part fixed head on the described frame, described fixed head vertically arranges and has for some vacuum cups of fixing described installed part, and the installed surface of described installed part protrudes the upper surface of described fixed head.
Further, described frame is provided be used to the press mechanism of pressing described installed part, and described press mechanism comprises pressure head and pressure head lowering or hoisting gear, described pressure head have the following pressure surface that cooperates described installed part compression face and be positioned at described fixed head directly over.
Again further, described pressure head is provided with heating module.
Further, described elevating mechanism is provided with for the angular instrument slide unit of regulating installed part and mounted piece angle of assembling.
Particularly, described angular instrument slide unit is provided with locking cylinder.
Further, also be provided with cross sliding shaft on the described frame, described CCD system is set on the described slide-bar.
Further, described XY axle fine adjustment stage is provided with leveling board, and described elevating mechanism is located on the described leveling board.
Particularly, also comprise pedestal, described frame is located on the described pedestal.
The utlity model has following technique effect:
The utility model mainly is to adopt the CCD system to obtain the position relation of installed part and mounted piece, control system calculating location difference is also controlled pneumatic system, regulating XY axle fine adjustment stage makes installed part relative with the mounted piece position, and then regulate elevating mechanism and finish taping process, whole process only needs manually-operated when material loading and blanking, and other programs are all finished automatically, greatly reduce hand labor intensity, and assembly precision is higher, has improved installation effectiveness, and installation cost is also lower simultaneously; And the part after CCD after the installation can also catch assembling, measure the GAP value simultaneously and judge whether assembling is qualified, played certain detection effect, more convenient.
Description of drawings
Fig. 1 is the utility model preferred embodiment structural representation;
Fig. 2 is the utility model embodiment front view;
Fig. 3 is the utility model embodiment rearview;
Fig. 4 is the utility model embodiment side view;
Fig. 5 be among Fig. 4 A to view.
The specific embodiment
In order to make the purpose of this utility model, technical scheme and advantage clearer, below in conjunction with drawings and Examples, the utility model is further elaborated.Should be appreciated that specific embodiment described herein only in order to explaining the utility model, and be not used in restriction the utility model.
Referring to Fig. 1-Fig. 3, embodiment of the present utility model provides a kind of part automatic assembling apparatus, be used for the stickup of mounted piece (not shown) is installed to the installed part (not shown), comprise a frame 100 and be located at several load modules 200 on the frame 100, also comprise the control system (not shown), by pneumatic system 300 and a CCD system 400 that is used for catching installed part and mounted piece XY direction of principal axis outline position of control system control, CCD system 400 is located at the upper end of frame 100 and is electrically connected with control system; Order about by pneumatic system 300 and move and be electrically connected with control system respectively and each load module 200 includes the XY axle fine adjustment stage 210 that is located on the frame 100 and be fixed on the XY axle fine adjustment stage 210 the elevating mechanism 220XY axle fine adjustment stage 210 that is used for the installing mounted piece and elevating mechanism 220.
When mounted, installed part and mounted piece install finish after, obtained the outline position on their XY plane by CCD system 400, and flow to control system and calculate potential difference, regulate XY axle fine adjustment stage 210 by the control pneumatic system, make mounted piece corresponding with the outline position of installed part, controlling elevating mechanism 220 further is installed in mounted piece on the installed part, the picture that last CCD system 400 shooting mounted pieces and installed part assemble, measure its part GAP value, judge whether its assembling reaches requirement.By this part automatic assembling apparatus, only need artificial material loading and blanking, greatly reduce artificial labour intensity, and assembly precision is higher, installation effectiveness is also high simultaneously, and whether can also detect finished product further after assembling is finished qualified, very convenient.
Particularly, also install the fixed head 230 of installed part on the frame 100, fixed head 230 vertically arranges and has the vacuum cup 240 of fixed installation part, and when installed part was installed on the fixed head 230, the installed surface of installed part will protrude the upper surface 231 of fixed head 230.The artificial like this adsorption effect that when blanking, only need remove vacuum cup 240, installed part just can come off automatically, and when material loading, then installed part to good installation position after, the adsorption function that starts vacuum cup 240 can be finished fixing, more convenient; Because the fixing of vacuum cup 240 is not firm especially fixing, and can also carry out horizontal adjusting to installed part after the absorption; And the wearing and tearing of 240 pairs of installed parts of vacuum cup are less.
Particularly, elevating mechanism 220 is located at the below of the installed surface of installed part in the present embodiment, fixed head 230 be positioned at elevating mechanism 220 directly over, and directly over fixed head 230, be provided with press mechanism 250.Press mechanism 250 comprises a pressure head 251 and pressure head lowering or hoisting gear 252, according to the compression face external appearance characteristic of installed part, and 251 times pressure surfaces 253 of pressure head that processing matches with this time pressure surface, and pressure head lowering or hoisting gear 252 is electrically connected with control system.Like this under the effect of pressure head lowering or hoisting gear 252, pressure head 251 presses down the compression face of installed part, installed part behind the pressurized is horizontal, at this moment obtain the positional information on installed part XY plane by 400 shootings of CCD system, and then after the positional information on the XY plane of regulating mounted piece, lowering or hoisting gear 220 rises and finishes the stickup installation process with installed part.
Further, be provided with the heating module of being controlled by control module 254 at pressure head 251.Because installed part and mounted piece are installed for pasting, be provided with adhesive-layer at the installed surface of peace installed part or mounted piece, installed part is with after mounted piece contacts, heating module 254 heating of starting working, more convenient stickup after the viscose glue curing.
Further, the prioritization scheme of present embodiment is provided with angular instrument slide unit 221 at elevating mechanism 220, and mounted piece then is located on the angular instrument slide unit 221.Installed part and mounted piece are when pasting installation, there is not parallel surface each other between the installed surface of possible installed part and mounted piece, at this moment the automatic adjusting angle of pivot in the angular instrument slide unit 221, change the installed surface angle of mounted piece, thereby guarantee installed part and mounted piece angle tolerance requirement in the vertical direction, this also is conducive to improve the installation accuracy when pasting.Certainly on angular instrument slide unit 221, also be provided with locking cylinder 222, make that angular instrument slide unit 221 is locking state in off working state, avoid occurring the unexpected service life that influences.
Upper end in frame 100 also is provided with slide-bar 110, and CCD system 400 is set on the slide-bar 110.Owing to can be provided with a plurality of installation modules 200 on the frame 100, and pass through the position that slide-bar 110 changes CCD systems 400, can satisfy the installation requirements that each installs module 100, big limit is rationally used CCD system 400, increases work efficiency.
Refer again to Fig. 3, and in conjunction with Fig. 4 and Fig. 5, can also set up a leveling board 211 on the XY axle fine adjustment stage 210, elevating mechanism 220 then is located on the leveling board 211.Usually angular instrument slide unit 221 is adjusting angle among a small circle, when needs were regulated than wide-angle, leveling board 211 just can first initial adjustment, and angular instrument slide unit 221 is finely tuned again when pasting installation, guarantee the installed surface level of mounted piece, heighten installation accuracy.
Adopt marble as pedestal 500 among the utility model embodiment, the intensity height, indeformable more stable, frame 100 is installed on this pedestal 500, then the installation accuracy when helping to guarantee to paste is all compared steadily in the running of whole device when work.
Required precision when pasting installation for further assurance certainly, all kinematic axis of whole device all adopt precise guide rail and accurate screw mandrel, and by driven by servomotor.
The above only is the utility model preferred embodiment; its structure is not limited to the above-mentioned shape of enumerating; all any modifications of within spirit of the present utility model and principle, doing, be equal to and replace and improvement etc., all should be included within the protection domain of the present utility model.
Claims (10)
1. part automatic assembling apparatus, be used for mounted piece is sticked on installed part automatically, comprise frame, be installed in some load modules and control system on the described frame, it is characterized in that: also comprise by the pneumatic system of described control system control and the CCD system that is used for taking described installed part and described mounted piece XY face profile position, described CCD system is located at described frame upper end and is electrically connected with described control system, each described load module includes installs in the XY axle fine adjustment stage on the described frame and the elevating mechanism of being located on the described XY axle fine adjustment stage and being used for the installing mounted piece, and described XY axle fine adjustment stage and described elevating mechanism order about by described pneumatic system and move and be electrically connected with described control system respectively.
2. part automatic assembling apparatus as claimed in claim 1, it is characterized in that: also be equiped with the installed part fixed head on the described frame, described fixed head vertically arranges and has for some vacuum cups of fixing described installed part, and the installed surface of described installed part protrudes the upper surface of described fixed head.
3. part automatic assembling apparatus as claimed in claim 2, it is characterized in that: described elevating mechanism is located at the below of the installed surface of described installed part.
4. part automatic assembling apparatus as claimed in claim 3, it is characterized in that: described frame is provided be used to the press mechanism of pressing described installed part, described press mechanism comprises pressure head and described pressure head lowering or hoisting gear, described pressure head have the following pressure surface that cooperates described installed part compression face and be positioned at described fixed head directly over.
5. part automatic assembling apparatus as claimed in claim 4, it is characterized in that: described pressure head is provided with heating module.
6. as each described part automatic assembling apparatus of claim 1-5, it is characterized in that: described elevating mechanism is provided with for the angular instrument slide unit of regulating installed part and mounted piece angle of assembling.
7. part automatic assembling apparatus as claimed in claim 6, it is characterized in that: described angular instrument slide unit is provided with locking cylinder.
8. automatically change equipped putting as each described part of claim 1-5, it is characterized in that: also be provided with cross sliding shaft on the described frame, described CCD system is set on the described slide-bar.
9. as each described part automatic assembling apparatus of claim 1-5, it is characterized in that: described XY axle fine adjustment stage is provided with leveling board, and described elevating mechanism is located on the described leveling board.
10. as each described part automatic assembling apparatus of claim 1-5, it is characterized in that: also comprise pedestal, described frame is located on the described pedestal.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220663377 CN203031255U (en) | 2012-12-05 | 2012-12-05 | Component automatic assembly device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN 201220663377 CN203031255U (en) | 2012-12-05 | 2012-12-05 | Component automatic assembly device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN203031255U true CN203031255U (en) | 2013-07-03 |
Family
ID=48683398
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN 201220663377 Expired - Fee Related CN203031255U (en) | 2012-12-05 | 2012-12-05 | Component automatic assembly device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN203031255U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103381545A (en) * | 2013-07-05 | 2013-11-06 | 吴江市博众精工科技有限公司 | CCD para-position assembling device |
| WO2016045552A1 (en) * | 2014-09-26 | 2016-03-31 | 黄国峰 | High-precision manufacture control method for electromechanical device |
-
2012
- 2012-12-05 CN CN 201220663377 patent/CN203031255U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN103381545A (en) * | 2013-07-05 | 2013-11-06 | 吴江市博众精工科技有限公司 | CCD para-position assembling device |
| CN103381545B (en) * | 2013-07-05 | 2015-06-17 | 吴江市博众精工科技有限公司 | CCD para-position assembling device |
| WO2016045552A1 (en) * | 2014-09-26 | 2016-03-31 | 黄国峰 | High-precision manufacture control method for electromechanical device |
| CN106660182A (en) * | 2014-09-26 | 2017-05-10 | 黄国峰 | High-precision manufacture control method for electromechanical device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| C14 | Grant of patent or utility model | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20130703 Termination date: 20201205 |
|
| CF01 | Termination of patent right due to non-payment of annual fee |