A kind of production method that customization foot steps on component
Technical field
The present invention relates to feet to step on component technology, and in particular to a kind of production method that customization foot steps on component.
Background technique
3D printing is a kind of current rapid shaping technique being widely used, and moulding process principle is: initially setting up mesh
The electronic 3-D model for marking part, then carries out hierarchy slicing processing for threedimensional model with software, obtains each machined layer
The data information in face carries out lamination increasing material manufacturing according to slice section information, completes the system of target processing under the control of the computer
It makes.The advantage of 3D printing is not limited by part shape complexity, does not need any moulds of industrial equipment, and speed is fast, effect
Rate is high, can be realized the automated manufacturing of free shape entity, by more and more extensive attention.
Freely manufacturing for various shape entity can be fast implemented since 3D printing is not required to any moulds of industrial equipment, is being criticized
In terms of the personalized customization product of quantization, especially there is the unrivaled advantage of conventionally manufactured mode.
In the relevant manufacturing field of shoes industry, various customization shoes continuously emerge in recent years, customize sole/shoes
Pad, especially in sport footwear field, also no sooner has one fallen than another steps into the breach for major shoe industry company into the field, for example, Nike (NIKE), Ah
Di Dasi company (ADIDAS), Reebok company (REEBOK), An Dema company (UnderArmour) and domestic Pi Ke company
(PEAK), Li-Ning Company (LINING).But personalized customization foot steps on component (i.e. sole, insole), at present in market penetration rate side
Face is relatively low, and reason has two aspects, one is the high expensive of personalized customization, terminal sale price is just higher;The second is
The period of personalized customization is long, and the time that consumer waits is long.
Summary of the invention
The purpose of the invention is to overcome above the shortcomings of the prior art, provides a kind of customization foot and step on component
Production method.The production method that this customization foot steps on component can shorten the time of customization, also reduce cost, while ensure that foot is stepped on
The performance and comfort of component.
The purpose of the present invention is realized by the following technical solution: the production method that this customization foot steps on component, and customization foot is stepped on
Component includes that foot made of main element and 3D printing steps on part, wherein production method the following steps are included:
(1) the foot outline data or/and biomechanical data of user are obtained;
(2) according to the foot outline data or/and biomechanical data of user, the threedimensional model that foot steps on part is established;
(3) 3D printing method and 3D printing material are selected, directly printing forms foot and steps on part on main element, or by foot
It steps on after part individually prints and is bonded on main element;
(4) it is surface-treated, completes the production that foot steps on component.
Preferably, the foot steps on part and includes toe part, interior open up toe part, open up toe part, sole center part, arch of foot part, sufficient waist part, foot outside
Any one or any combination in part are enclosed with part and heel.Any combination is for toe part, interior open up toe part, opens up toe part, foot outside
Heart part, arch of foot part, sufficient waist part, heel part and heel enclose two kinds of combinations or multiple combinations in part.As foot steps on part only with arch of foot
Part and heel enclose part, or only with arch of foot part and sufficient waist part or toes part, interior open up toe part and open up the modes such as toe part outside.This can root
It is determined according to the actual conditions of user.
Preferably, 3D printing method described in step (3) is fused deposition 3D printing method, photocuring 3D printing method, liquid
Appointing in state silica gel 3D printing method, laser sintered 3D printing method, more jet streams melting 3D printing method and polymeric spray 3D printing method
It anticipates a kind of or any combination.Random component refers to that Method of printing is not limited only to using one during printing different feet and stepping on part
Kind, it can also be two or three therein or more.Fused deposition 3D printing method can be used when such as printing toe part, and interior open up
Using photocuring impact system, sole center part uses liquid-state silicon gel impact system for toe part and outer toe part of opening up.
Preferably, when foot, which steps on part, directly to print on main element, comprising the following steps:
Fixture is installed on the designated position of 3D printer print platform by (3-1);
Main element is fixed on the designated position of fixture by (3-2);
(3-3) selection steps on the corresponding 3D printer spray head of part with foot, directly carries out 3D on the corresponding position of main element
Printing.
Preferably, anti-skidding patch is equipped with below the main element.
Preferably, the main element is made using foam process.
Preferably, in step (3), the 3D printing material is thermoplastic elastomer (TPE), light-cured polyurethane and liquid
Any one in silica gel.
Preferably, step (1) the following steps are included:
(1-1) utilizes the foot outline data below that user is acquired in the way of any one:
A, directly the foot of user is scanned using spatial digitizer;B, multi-angle is carried out to the foot of user
Laggard computer of taking pictures synthesizes;C, using can shaping material form master mold after user's foot is stepped on, to master mold carry out 3-D scanning;
The static plantar nervous arch data of (1-2) acquisition user;
The dynamic plantar pressure distribution data of (1-3) acquisition user;
The foot stress axis data of (1-4) acquisition user.
Preferably, the upper surface that part is bonded with user vola is stepped in foot post textile layer.
Preferably, the main element and foot step on part and are equipped with air hole.
The present invention has the advantage that compared with the existing technology
1, customization foot of the invention is stepped on component and is formulated according to the foot data of user using also having outside main element
Foot steps on part, and foot is stepped on part and can be made up of 3D printing, can directly print on main element or it is printed after be fixed on main part again
Part, this shortens the time of customization, while can also reduce cost.
2, customization foot of the invention steps on component, and main element uses traditional manufacture, and foot is stepped on part and beaten using 3D
Print technology manufacture, mode of this traditional technology with modern science and technology in conjunction with, can mass customize, it is at low cost.
3, customization foot of the invention steps on component, is customized, is had easypro according to personal foot profile and biomechanical characterization
Suitable or/and orthopedic function.
4, customization foot of the invention steps on component, and main element and section components can be used foam process production, both reduced
Weight, and improve performance and comfort.
Detailed description of the invention
Fig. 1 is that the customization foot of the embodiment of the present invention 1 steps on the structural schematic diagram of component.
Fig. 2 is that the customization foot of the embodiment of the present invention 1 steps on the explosive view of component.
Fig. 3 is that the customization foot of the embodiment of the present invention 2 steps on the structural schematic diagram of component.
Fig. 4 is that the customization foot of the embodiment of the present invention 3 steps on the structural schematic diagram of component.
Fig. 5 is that the customization foot of the embodiment of the present invention 3 steps on the explosive view of component.
Fig. 6 is that the customization foot of the embodiment of the present invention 4 steps on the structural schematic diagram of component.
Fig. 7 is that the customization foot of the embodiment of the present invention 4 steps on the explosive view of component.
Fig. 8 is that the customization foot of the embodiment of the present invention 5 steps on the explosive view of component.
Fig. 9 is the inside interstitital texture schematic diagram in Fig. 8 at A.
Wherein, 1 is main body component, and 2 be toe part, and 3 open up toe part to be interior, and 4 is open up toe part outside, and 5 be sole center part, and 6 be arch of foot
Part, 7 be sufficient waist part, and 8 be heel part, and 9 enclose part for heel, and 10 be anti-skidding patch, and 11 be supporting layer, 12 be air hole, and 13 are
Bottom, 14 be outsole, and 15 be cushion, and 16 step on part for integrated foot, and 17 be support patch.
Specific embodiment
Present invention will be further explained below with reference to the attached drawings and examples.
Embodiment 1
The production method that customization foot as depicted in figs. 1 and 2 steps on component, it includes that main element and 3D are beaten that customization foot, which steps on component,
The foot being printed to steps on part, wherein production method the following steps are included:
(1) the foot outline data or/and biomechanical data of user are obtained;Under detailed process such as:
(1-1) is directly scanned the foot of user using spatial digitizer;
The static plantar nervous arch data of (1-2) acquisition user;
The dynamic plantar pressure distribution data of (1-3) acquisition user;
The foot stress axis data of (1-4) acquisition user.Wherein, foot stress axis is user's shank median line
Whether with heel longitudinal axis angle is formed by, it is normal that angle, which is zero,;When angle is not zero, outward such as heel longitudinal axis
Forming angle is then the strephexopodia, and forming angle inwardly is then strephenopodia.
(2) according to the foot outline data of user, the threedimensional model that foot steps on part is established: according to the foot profile of user
Data, static plantar nervous arch data, dynamic plantar pressure distribution data and foot stress axis data establish foot and step on part
Threedimensional model.Foot steps on part and includes toe part, interior open up toe part, open up toe part, sole center part, arch of foot part, sufficient waist part, foot outside in the present embodiment
Part is enclosed with part and heel.In the big region of plantar pressure, the height that foot steps on part corresponding region is pressed lower than other regions or vola
Power foot corresponding greatly steps on corresponding big lower than the small region or plantar pressure of plantar pressure of material hardness of part region use
Its internal filling proportion region small lower than plantar pressure when foot steps on the printing of part region, according to foot stress axis data point reuse foot
Step on the difference in height inside and outside component, if the strephexopodia person inside height be greater than outside height, strephenopodia it is then on the contrary.
(3) 3D printing method and 3D printing material are selected, specifically, in the big region 3D printing method choice method melting of pressure
Accumulate impact system (FDM), any one in photocuring impact system (SLA, DLP) or liquid-state silicon gel 3D printing method.The present embodiment
Select fused deposition (FDM) Method of printing;It is fused deposition impact system (FDM), swashs in pressure zonule 3D printing method choice
It is any one in light sintering impact system (SLS), more jet streams melting impact system (MJF) or polymeric spray impact system (Poly Jet)
Kind, the present embodiment selects fused deposition impact system (FDM).And in terms of printed material, it is lower in the big regional choice hardness of pressure
Polyurethane elastomer (PU), light-cured polyurethane or silica gel, the present embodiment select shore hardness be less than 90A polyurethane bullet
Property body (PU);In the small higher polyurethane elastomer of regional choice hardness (PU) of pressure, polyester elastomer (TPEE) or nylon
Elastomer (TPA), the polyurethane elastomer (PU) that the present embodiment selects hardness to be more than or equal to 90A.It (is filled out in terms of internal filling proportion
Filling ratio 100% is solid construction, and 0% is hollow structure), the big area filling ratio of pressure is less than or equal to 30%, and pressure is small
Area filling ratio be more than or equal to 30%.After determining 3D printing method and 3D printing material, directly beaten on main element
Impression steps on part at foot.Wherein, the process directly printed is as described below:
Fixture is installed on the designated position of 3D printer print platform by (3-1);
Main element is fixed on the designated position of fixture by (3-2);
(3-3) selection steps on the corresponding 3D printer spray head of part with foot, directly carries out 3D on the corresponding position of main element
Printing.
Anti-skidding patch is equipped with below the main element.This structure ensure that the comfort of user, also improve peace
Quan Xing.
The main element is made using foam process.This technical maturity, it is easy to make, it can in high volume be given birth to
It produces, reduces cost, and comfort and cushion performance can be improved.Meanwhile this main element can be to be done according to human foot size
Good standard component.
To further increase comfort, main element is equipped with smart membranes (or referred to as function film), and the intelligence is thin
Film is bonded with main element bottom surface, and the smart membranes are equipped with pressure detecting element or/and heater element.This smart membranes is more
Layer composite construction, surface layer and bottom are high molecular material flexible, middle layer embedment pressure detecting element or/and heater element.
It can be used for monitoring the plantar nervous arch situation of user, or/and have heating function.
The present embodiment is suitable for having abnormal crowd to customize orthopedic insoles for foot, as the strephexopodia, the strephexopodia, high arches,
Flat foot, vola local pressure are excessive etc..
Embodiment 2
This customization foot steps on the production method of component in addition to following technical characteristic with embodiment 1: as shown in figure 3, foot steps on part is
Sole center part, arch of foot part, sufficient waist part, heel part and heel enclose the combination of this five components of part.This this foot steps on part using corresponding number
According to can determine to select according to the foot data of user of service.Meanwhile sole center part, arch of foot part, sufficient waist part, heel part and heel enclose
Part is directly by 3D printing on main element.The upper surface that part is bonded with user vola, which is stepped on, in foot posts textile material
Layer.This setting can further improve comfort.The present embodiment cancels the anti-skidding patch of main element bottom, instead branch
Layer is supportted, supporting layer has anti-skidding and supporting role, and supporting layer is using polyurethane elastomer (PU), polyester elastomer (TPEE) or Buddhist nun
Imperial elastomer (TPA), hardness are 90A to 98A.Main element and foot step on part and are equipped with air hole.Main element in the present embodiment,
Textile layer and supporting layer can be used as the standarized component of batch production, shorten the production time, and reduce cost.
The customization foot of the present embodiment is stepped on component and is suitable for as the normal sports fan crowd's customized insole of foot, reduction fortune
A possibility that fatigue of foot when dynamic, supporting layer play stabilization, and foot is injured when reducing movement.
Embodiment 3
This customization foot steps on the production method of component in addition to following technical characteristic with embodiment 1: as shown in Figure 4 and Figure 5, cancelling
Anti-skidding patch steps on after component carries out surface polishing, polishing treatment main element and foot, steps on part in foot and user vola is pasted
The upper surface of conjunction one layer of textile layer of patch, and flexible middle pad and wear-resisting antiskid are set gradually below main element
Heelpiece.Wherein, the horizontal cross sectional geometry of middle pad is at identical as the cross sectional shape of main element.Wherein, middle pad uses foam process
Production, the material of middle pad are foaming PU (polyurethane elastomer), foaming TPEE (polyester elastomer) or foaming EVA (ethyl vinyl acetate
Ethylene copolymer), hardness range is 85A to 95A;The material of heelpiece is Wear-resistant skid-proof rubber.
The customization foot of the present embodiment steps on component and is being suitable for production sole.
Embodiment 4
This customization foot steps on the production method of component in addition to following technical characteristic with embodiment 1: main element length is shorter, saves
Slightly with toe part, interior open up toe part and open up the corresponding front end portion of toe part outside.And foot step on part master have sole center part, arch of foot part, sufficient waist part,
Heel part and heel enclose part this five.Sole center part, arch of foot part, sufficient waist part, heel part and heel enclose and are directly printed upon main element
On.Main element is made of non-foamed technique, and the material of main element is PU (polyurethane elastomer), TPEE (polyester
Body) or EVA (ethylene-vinyl acetate copolymer), hardness range is 80A to 95A;Cancel anti-skidding patch, instead
One end of main element heel pastes cushion, and cushion is made of foam process, and material is foaming PU (elastic polyurethane
Body), foaming TPEE (polyester elastomer) or foaming EVA, hardness range be 80A to 95A, while cancelling smart membranes.
The present embodiment is suitable for making short insole, and faster, cost is lower for fabrication cycle.
Embodiment 5
This customization foot steps on the production method of component in addition to following technical characteristic with embodiment 1: as shown in figure 8, foot steps on part is
Integral structure can be referred to as integrated foot and step on part, i.e., by toe part, interior open up toe part, open up toe part, sole center part, arch of foot part, foot outside
Waist part, heel part and heel enclose the setting of part integral type.Method of printing in the present embodiment selects FDM (fused deposition) printing side
Method, selecting hardness is the elastomeric material of shore 40A to 98A, as shown in figure 9, setting internal filling proportion variation range and filling out
Fill shape;It is TPEE (polyester elastomer) material of 80A that the present embodiment, which selects hardness, sets internal filling proportion range as 20%
To 50%, filling shape is " # " shape;Specifically, plantar pressure it is big area filling ratio it is low, the small area filling of plantar pressure
Ratio is high, i.e., the corresponding plantar pressure of filling proportion is in reversed proportionate relationship inside some region.It is straight that integrated foot steps on part
It takes and prints on main element or individually fitted on main element after printing.Support patch is arranged below in main element.It takes
Disappear smart membranes.
Foot in the present embodiment steps on part, can form the array gas of bottom surface, top surface and circumferentially closed and internal formation support
Capsule structure, structure is simple, printing is quick, and will not influence functionality and comfort that customization foot steps on component.
Above-mentioned specific embodiment is the preferred embodiment of the present invention, can not be limited the invention, and others are appointed
The change or other equivalent substitute modes what is made without departing from technical solution of the present invention, are included in protection of the invention
Within the scope of.