CN109345407A - A kind of Discrete Manufacturing Enterprise peace lamp Andon network system realization - Google Patents
A kind of Discrete Manufacturing Enterprise peace lamp Andon network system realization Download PDFInfo
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- CN109345407A CN109345407A CN201811169000.9A CN201811169000A CN109345407A CN 109345407 A CN109345407 A CN 109345407A CN 201811169000 A CN201811169000 A CN 201811169000A CN 109345407 A CN109345407 A CN 109345407A
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 35
- 238000012545 processing Methods 0.000 claims abstract description 51
- 238000000034 method Methods 0.000 claims abstract description 43
- 230000008569 process Effects 0.000 claims abstract description 32
- 230000002159 abnormal effect Effects 0.000 claims abstract description 20
- 230000005856 abnormality Effects 0.000 claims abstract description 18
- 230000007246 mechanism Effects 0.000 claims description 3
- 238000012986 modification Methods 0.000 claims description 3
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- 241000208340 Araliaceae Species 0.000 description 1
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- 230000002547 anomalous effect Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
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Abstract
The present invention relates to a kind of implementation methods of Discrete Manufacturing Enterprise peace lamp Andon system, Andon systems approach is realized based on MES and OA, secondary development is carried out to MES and OA by C# and Java language, realize that shop worker clicks peace button in MES, trigger Andon abnormity prompt OA process, abnormality processing people completes processing result typing in OA, does not handle OA when exceeding schedule time extremely exception information is sent to related leader automatically, handled by leader's intervention.By Andon system application, the abnormal problem of production scene can be solved in the shortest time, improve production efficiency.
Description
Technical field
The peace lamp system implementation method based on MES Yu OA system that the present invention relates to a kind of, belongs to Digitized manufacturing field.
Background technique
Pacify lamp (Andon) system was Japanese transliteration originally, was that a kind of form by production scene situation electronic board is shown,
It is used to refer to production status, abnormal conditions and the system for needing to take measures.Andon system is as lean production manufacturing management
A core tool, in the fabrication process it can be found that production is abnormal, and can solve the problems, such as in the shortest time, make to give birth to
The enough steady progress of production capacity, provide efficiency.Traditional Andon system uses drawstring mode, i.e., a drawstring is arranged on station, when
Indicate that the station has exception when drawstring pulls down, Andon is lighted.Traditional drawstring mode, which intelligently expresses specific station, exception, needs
Related personnel coordinates to solve, but can not reflect more detailed exception information.Therefore, the Andon of button mode and touch screen mode
System is come into being, and such system triggers specific anomalous event by button or touch screen, and different buttons trigger different exceptions
Event, then Exception Type is shown by screen, achieve the purpose that anomaly classification and quickly handles.And it can be united by data
Meter improves production line efficiency.System above is very suitable to flow manufacturing type enterprise, due to Discrete Manufacturing Enterprise multi items, in small batches
The characteristics of amount, each station action often change, and need together to send the product information of station when occurring abnormal.Together
When, different product for abnormality processing personnel be also not quite similar, therefore, it is necessary to systems to judge abnormality processing recipient.It is existing
There is Andon system to be unable to satisfy this demand.
Discrete Manufacturing Enterprise due to production product multi items, small lot the characteristics of, workshop occurs often extremely ask
Topic, such as the problems such as technique, material, needs technical staff to carry out coordination solution.Also, Discrete Manufacturing Enterprise workshop station
Converted products is not fixed, and each station may undertake the processing tasks of all products, therefore (such as automobile is raw for flow manufacturing enterprise
Producing) the Andon system that uses can not use directly, to realize the production exception rapid feedback and processor of Discrete Manufacturing Enterprise
System need to obtain the converted products information of current station, the information such as abnormal products and station are passed through OA in conjunction with workshop MES and OA
Related technical personnel are sent to, and show exception information and processing status on electronic board.The present invention is by using for reference button mould
The peace lamp system of formula and touch screen mode develops the Andon system of a set of suitable Discrete Manufacturing Enterprise application, realizes discrete system
Make enterprises production locale exception information fast processor system.
Summary of the invention
Technical problems to be solved
In order to avoid the shortcomings of the prior art, the present invention proposes that a kind of Discrete Manufacturing Enterprise pacifies lamp Andon system
Implementation method.
Technical solution
A kind of implementation method of Discrete Manufacturing Enterprise peace lamp Andon system, it is characterised in that steps are as follows:
Step 1: establishing Andon database；
Step 2: creation OA process；
Step 3: exploitation WebService realizes the CRUD operation of Andon information, realizes that OA process is submitted, realize in MES
The acquisition of converted products related data；
Step 4: exploitation MES operational terminal increases Andon button, and bind click event；It is triggered when operator clicks
OA process or modification Andon abnormality processing state；
Step 5: exploitation OA timed reminding mechanism, when having detected overtime Andon exception to related leader's transmission processing
It reminds；
Step 6: exploitation Andon shows large-size screen monitors interface.
A kind of flow path processing method of Discrete Manufacturing Enterprise peace lamp Andon system, it is characterised in that steps are as follows:
Step 1: operator clicks Andon button in MES terminal, and system obtains product information, equipment from MES data library
Information, designer, technologist, planner, processor's data；
Step 2:MES terminal generates an Andon exception information, is stored in Andon database；Meanwhile OA being called to connect
Mouthful, an Andon exception process is generated, according to the button of operator's click, product information, facility information, designer, technique
Teacher, planner, processor's data send relevant treatment people for process automatically；
Step 3: after abnormality processing people receives OA process, handling abnormal, and fill in abnormal relevant information and place
Reason scheme relevant information, information storage to OA database；
Step 4: electronic board reads the exception information in Andon database, product information and processing in MES data library
Exception handling information in person, OA database is shown, and prompts abnormality processing state and processing experience duration.
Beneficial effect
It is provided by the invention that Andon systems approach is realized based on MES and OA, by C# and Java language to MES and OA into
Row secondary development realizes that shop worker clicks peace button in MES, triggers Andon abnormity prompt OA process, abnormality processing
People completes processing result typing in OA, does not handle OA when exceeding schedule time extremely exception information is sent to phase automatically
Leader is closed, is handled by leader's intervention.By Andon system application, the exception that can solve production scene in the shortest time is asked
Topic improves production efficiency.
Detailed description of the invention
Fig. 1 is the technology of the present invention architecture diagram
Fig. 2 data flow diagram
Fig. 3 pacifies lamp system business processing flow figure
The interface Fig. 4 MES customer end A ndon
Fig. 5 Andon exception billboard
Specific embodiment
Now in conjunction with embodiment, attached drawing, the invention will be further described:
It is a kind of that common SOA is based on based on MES and Discrete Manufacturing Enterprise peace lamp (Andon) network system realization of OA system
Technical Architecture, MES, OA and Andon system data pass through the realization of standard WebService technology.Workshop worker exists
Andon exception information is submitted in MES terminal, relevant treatment personnel receive abnormal details in OA, and in department Andon
Untreated exception is scrolled on display large-size screen monitors.Program Technical Architecture figure is shown in attached drawing 1.
Operator MES terminal click Andon button, system obtained from MES product information, facility information, designer,
The data such as technologist, planner, processor, system generate an Andon exception information, are stored in Andon database, together
When, OA interface is called, an Andon exception process is generated, the data such as button, product information clicked according to operator automatically will
Process is sent to relevant treatment people.It after abnormality processing people receives OA process, handles abnormal, and fills in abnormal related letter
Breath and processing scheme relevant information, information storage to OA database.Andon exception information in electronic board reading database,
The relevant informations such as the product in MES, the exception handling information in OA are shown, and prompt abnormality processing state and processing experience
Duration.Data flow diagram is shown in attached drawing 2.
Implementing step includes:
1) Andon database is established；
2) OA process is created；
3) WebService is developed, the CRUD operation of realization Andon information realizes that OA process is submitted, realizes in MES and add
The acquisition of chemical product related data；
4) MES operational terminal is developed, increases Andon button, and bind click event.The triggering OA stream when operator clicks
Journey or modification Andon abnormality processing state.
5) OA timed reminding mechanism is developed, processing is sent to related leader when having detected overtime Andon exception and reminds.
6) exploitation Andon shows large-size screen monitors interface.
Based on lean production " peace lamp " thought, " peace lamp " system for being suitble to my institute's production status is established.In order to which system can
Quick developing operation, the processing of " peace lamp " system business use OA process and list, operator submit a question clicked in MES by
Button, triggers OA process, and OA is sent with the time of agreement and rule to specific user according to flow startup time and work calendar
It reminds.Problem handler is by filling in OA flow chart, OA process being submitted to complete problem closed-loop process.System business process figure
As shown in figure 3, whole system business includes following components:
One, OA pacifies lamp system abnormality processing process
1. process
Applicant → processing person liable → filing
Two, starting " peace lamp system abnormality processing process " web Service interface
MES calling interface Transfer Parameters have:
Abnormal class, applicant's (master data coding), date of application, application time, requiring department (master data coding), meter
Draw number, item designation, figure number, title, quantity, requiring department lead (master data coding), person liable's (master data coding), responsibility
Department head's (master data coding)；
Data are with the transmitting of xml format；
Interface calls successfully Returning process requestid, unsuccessful to return to 0.
Three, it is sent and is reminded to specific user with the time of agreement and rule
Such as more than 4 hours (working time), abnormal problem (processing status field is not " processing is completed "), OA are not can solve
It is sent to the leader of requiring department and responsible department and reminds process；Such as more than 8 hours (working time), abnormal problem was still unresolved
(processing status field is not " processing is completed "), OA leads to send to production management department automatically reminds stream；(the work more than 24 hours
Time), abnormal problem still unresolved (processing status field is not " processing is completed ") is reported and submitted to person in charge；
Reminded contents are as follows: display " peace lamp system abnormality processing process " list (increasing a page newly).
Four, the interface MES " peace lamp " button
Increase by 4 buttons, respectively technique, quality, equipment, material exception button on MES employee's platform interface, works as operation
When person presses lower button, OA starting " peace lamp system abnormality processing process " web Service interface is called, ginseng is passed in the form of xml
Number:
Abnormal class, applicant's (master data coding), date of application, application time, requiring department (master data coding), meter
Draw number, item designation, figure number, title, quantity, requiring department lead (master data coding), person liable's (master data coding), responsibility
Department head's (master data coding)；
Success is such as called, the requestid of return is recorded.And alarm condition is set by button state.(red flashing)
When problem owner to scene, press the button of alarm condition, by OA flow chart [processing status] be arranged
For " processing "；Button is shown just in processing status (green flashing)；
After Resolving probiems, operator presses the button just in processing status, by [processing status] in OA flow chart
It is set as " processing "；Button restores reset condition；
Five, abnormality processing billboard shows " peace lamp " system exception disposition.
Show the exception of all untreated completions, it is untreated to be displayed in red, it is displayed in blue in processing；
The incoming abnormal class in foreground is received by url parameter, and in inquiry table andon system database, processing status is not
For " processing is completed ", abnormal class is the data for entering and leaving parameter, obtains peace lamp abnormal data, is output to the page with json format,
Format is as follows:
[{
PersonId: ' Zhou Xiaobo '
OfficerName:' relative account for dragon ',
officerPhoto:'/........jpg',
planCode:'306A100715G001',
figureCode:'AC2986654',
Name:' part name ',
num:'5',
In status:' processing ',
exeptionDate:'2017-09-08',
exeptionTime:'12:05:36',
respondtime:'2017-09-08T14:16:48.730',
disposeTime:'2017-09-08T14:16:48.730',
The description of exeptionDescrib:' questions and prospect ',
ExeptionMethod:' issue handling measure '
},{
PersonId: ' Zhou Xiaobo '
OfficerName:' relative account for dragon ',
officerPhoto:'/........jpg',
planCode:'306A100715G001',
figureCode:'AC2986654',
Name:' part name ',
num:'5',
In status:' processing ',
exeptionDate:'2017-09-08',
exeptionTime:'12:05:36',
respondtime:'2017-09-08T14:16:48.730',
disposeTime:'2017-09-08T14:16:48.730',
The description of exeptionDescrib:' questions and prospect ',
ExeptionMethod:' issue handling measure '
}]
By Ajax, peace lamp exception information is obtained every 5 minutes calling interfaces.A plurality of information scrolls from top to bottom.
Claims (2)
1. a kind of implementation method of Discrete Manufacturing Enterprise peace lamp Andon system, it is characterised in that steps are as follows:
Step 1: establishing Andon database；
Step 2: creation OA process；
Step 3: exploitation WebService realizes the CRUD operation of Andon information, realizes that OA process is submitted, realize and process in MES
The acquisition of product-related data；
Step 4: exploitation MES operational terminal increases Andon button, and bind click event；The triggering OA stream when operator clicks
Journey or modification Andon abnormality processing state；
Step 5: exploitation OA timed reminding mechanism sends processing to related leader when having detected overtime Andon exception and reminds；
Step 6: exploitation Andon shows large-size screen monitors interface.
2. a kind of flow processing side of the Discrete Manufacturing Enterprise that implementation method described in claim 1 obtains peace lamp Andon system
Method, it is characterised in that steps are as follows:
Step 1: operator clicks Andon button in MES terminal, and system obtains product information, equipment letter from MES data library
Breath, designer, technologist, planner, processor's data；
Step 2:MES terminal generates an Andon exception information, is stored in Andon database；Meanwhile OA interface is called, it is raw
At an Andon exception process, the button clicked according to operator, product information, facility information, designer, technologist, plan
Member, processor's data send relevant treatment people for process automatically；
Step 3: after abnormality processing people receives OA process, handling abnormal, and fill in abnormal relevant information and processing side
Case relevant information, information storage to OA database；
Step 4: electronic board read Andon database in exception information, the product information in MES data library and processor,
Exception handling information in OA database is shown, and prompts abnormality processing state and processing experience duration.
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811169000.9A CN109345407A (en) | 2018-10-08 | 2018-10-08 | A kind of Discrete Manufacturing Enterprise peace lamp Andon network system realization |
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| Application Number | Priority Date | Filing Date | Title |
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| CN201811169000.9A CN109345407A (en) | 2018-10-08 | 2018-10-08 | A kind of Discrete Manufacturing Enterprise peace lamp Andon network system realization |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111390395A (en) * | 2020-04-24 | 2020-07-10 | 安普森智能科技(江苏)有限公司 | System equipment for laser engraving vehicle identification codes based on manipulator |
| CN112446608A (en) * | 2020-11-24 | 2021-03-05 | 苏州迅驰智能科技有限公司 | OEE and Andon safety lamp management system and working method thereof |
| CN117347746A (en) * | 2023-09-04 | 2024-01-05 | 云智汇(武汉)科技服务有限公司 | Safety lamp management system and safety lamp management method |
-
2018
- 2018-10-08 CN CN201811169000.9A patent/CN109345407A/en active Pending
Non-Patent Citations (2)
| Title |
|---|
| 宋宇: "基于MES的质量管理系统数据可视化研究", 《中国优秀博硕士学位论文全文数据库(硕士)经济与管理科学辑》 * |
| 耿勇: "Andon 系统在汽车生产企业中的应用研究", 《科技创新与应用》 * |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111390395A (en) * | 2020-04-24 | 2020-07-10 | 安普森智能科技(江苏)有限公司 | System equipment for laser engraving vehicle identification codes based on manipulator |
| CN112446608A (en) * | 2020-11-24 | 2021-03-05 | 苏州迅驰智能科技有限公司 | OEE and Andon safety lamp management system and working method thereof |
| CN117347746A (en) * | 2023-09-04 | 2024-01-05 | 云智汇(武汉)科技服务有限公司 | Safety lamp management system and safety lamp management method |
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Application publication date: 20190215 |
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