CN109338551B - Electronic jacquard machine assembly of seamless wall cloth with different upper and lower edge patterns and pattern weaving process thereof - Google Patents
Electronic jacquard machine assembly of seamless wall cloth with different upper and lower edge patterns and pattern weaving process thereof Download PDFInfo
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- CN109338551B CN109338551B CN201811481561.2A CN201811481561A CN109338551B CN 109338551 B CN109338551 B CN 109338551B CN 201811481561 A CN201811481561 A CN 201811481561A CN 109338551 B CN109338551 B CN 109338551B
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03C—SHEDDING MECHANISMS; PATTERN CARDS OR CHAINS; PUNCHING OF CARDS; DESIGNING PATTERNS
- D03C3/00—Jacquards
- D03C3/20—Electrically-operated jacquards
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D21/00—Lappet- or swivel-woven fabrics
Abstract
The invention discloses an electronic jacquard weave assembly of seamless wall cloth with different upper and lower edge patterns and a weaving process thereof. The invention divides the halter of the electronic jacquard into A, B, C three areas from left to right by changing the assembly of the small and medium-sized electronic jacquard, designs the tattooing needles of the three areas into a form of combining 1 hanging 1 with 1 hanging N, on the basis, the jacquard machine manufacturing type, the number of pattern needles and the number of harness cords in A, B, C three areas, the calculation and planning of the combplate, the combplate threading method, the sample card and the pattern weaving process thereof are determined, so that the woven jacquard fabric has the appearance characteristics of different left two-square continuous patterns, right two-square continuous patterns and middle four-square continuous patterns, the jacquard fabric is used as seamless wall cloth to be stuck on a wall and has the appearance effects of different upper two-square continuous patterns, lower two-square continuous patterns and middle four-square continuous patterns, the beauty of the pattern layout form of the jacquard woven by the medium and small sized jacquard is improved to a certain extent.
Description
Technical Field
The invention relates to an electronic jacquard machine manufacturing process for seamless wall cloth with different upper and lower side grain patterns and a grain weaving process thereof, in particular to an electronic jacquard machine manufacturing process for designing and weaving seamless wall cloth with different upper grain patterns (continuous second square), lower grain patterns (continuous second square) and middle grain patterns (continuous fourth square) and a grain weaving process thereof, belonging to the technical field of jacquard machine manufacturing and jacquard fabric design and production.
Background
The wall cloth can be divided into splicing wall cloth and seamless wall cloth. The splicing wall cloth has been developed in foreign countries for decades, can be cut out according to indoor wall height to paste the wall cloth of installing on the wall in the mode of controlling the parquet collage, it is difficult to the parquet when pasting the installation to exist, the easy perk shortcoming in collage department after long-time use, and the concatenation wall cloth width generally 50 ~ 60cm, can form a lot of concatenation seams, the easy perk possibility in collage department can be more, seriously influences pleasing to the eye and use. The seamless wall cloth is designed according to the height of the indoor wall surface, can be integrally adhered according to the perimeter of the indoor wall surface, and the wide wall cloth without splicing seams on the whole wall after construction lifts up a rush of hot tide in current home decoration and is more and more popular with consumers.
The seamless wall cloth is a wide fabric which takes natural fibers or chemical fibers such as silk, wool, cotton, hemp and the like as raw materials and can be designed according to the height of an indoor wall surface. After the adhesive tape is adhered to a wall surface, the adhesive tape has the main advantages of seamless connection in the left direction, the right direction, the up direction and the down direction, and environmental protection, and is suitable for the market. With the development of the times and the improvement of the technological level, China innovates the aspects of materials, processes, functions and the like of the seamless wall cloth once and again. The modern seamless wall cloth is attractive in appearance, has a high-quality hand feeling, can be made to have good performances of moisture resistance, air permeability, tensile strength, wear resistance, sound absorption, heat insulation, easiness in management, fire prevention and the like according to the requirements of customers, and is well favored by consumers.
The jacquard seamless wall cloth is a wide jacquard fabric, but the prior wide jacquard fabric has defects in the layout form of patterns. The reasons for this are mainly the following two points: firstly, because the large-scale electronic jacquard loom with super-large-pattern needle number in China at present is expensive and is rarely used by enterprises, the weaving of single-width pattern jacquard seamless wall cloth is difficult to realize in common factories; secondly, the conventional small and medium-sized jacquard is difficult to weave single-width jacquard due to the limitation of the number of the pattern needles, so that the pattern of the seamless wall cloth on the domestic market is mostly in a four-side continuous form at present, the pattern layout form is relatively rigid, and the pattern layout form is lack of change.
As shown in fig. 1 (a), (b), (c), (d), (e), (f) and (g), (a) and (b) are respectively a front view and a three-dimensional view of a conventional small and medium jacquard machine for manufacturing seamless wall cloth, wherein the pattern of N flower areas is controlled by a way of 1 hanging N (taking N =4 as an example) of the needles of the halter. (c) The pattern design drawing (d) of the seamless wall cloth jacquard fabric is made by rotating the seamless wall cloth in a counterclockwise direction by 90 degrees for a square continuous pattern of the seamless wall cloth, the seamless wall cloth jacquard fabric can be woven into the jacquard fabric (e) after being matched with the arrangement of tissues, sample cards and the like, and the jacquard fabric is attached to the wall surface in a sticking way in a form of (f) after being rotated in a clockwise direction by 90 degrees, so that the application effect drawing shown in (g) can be obtained. When the pattern is applied, the lower woven fabric is clockwise rotated by 90 degrees and then is pasted (the weft direction is the wall height direction, and the warp direction is the wall width direction), so when the pattern is manufactured, the designed pattern needs to be anticlockwise rotated by 90 degrees to manufacture the pattern, and the pattern of a finished product can achieve the expected effect.
Disclosure of Invention
Aiming at the defects of the prior art, the invention provides an electronic jacquard weave structure of seamless wall cloth with different upper and lower edge patterns and a weaving process thereof.
The technical scheme adopted by the invention for solving the technical problem is as follows:
the electronic jacquard weave in the invention is manufactured by changing a small and medium electronic jacquard weave, dividing a halter of the electronic jacquard weave into A, B, C three areas from left to right, designing the pattern needles of the three areas into a form of combining 1 hanging 1 with 1 hanging N, and determining the jacquard weave manufacturing type on the basis of the form, the number of the pattern needles, the number of the harness cords, the calculation and planning of a mesh plate, a mesh plate threading method, a sample card and the pattern weaving process thereof in the A, B, C three areas, so that the woven jacquard weave has the appearance characteristics of different left two-side continuous patterns, right two-side continuous patterns and middle four-side continuous patterns, wherein N is the number of the pattern areas in the middle part of the jacquard weave.
The weaving process is based on the manufacturing process, the warp density of the seamless wall cloth is x pieces/cm, and the weft density of the seamless wall cloth is y pieces/cm; the total number of the jacquard head stitches of the assembled small and medium-sized jacquard machine = M + P + Q, the number of the stitches in the area A = M, the number of the stitches in the area B = P, the number of the stitches in the area C = Q, and the specific method is that
The weaving process comprises the following steps:
(1) setting the artistic conception drawing parameters: warp density = x roots/cm; the number of longitudinal lattices = the total number of needles = M + P + Q; weft density = y pieces/cm; number of crosshatching = y pieces/cm × height of the pattern flower F cm.
(2) According to the tattoo needle partition of the halter, the longitudinal grid is divided into three areas from left to right, the longitudinal grid number of the area A = M, the longitudinal grid number of the area B = P, the longitudinal grid number of the area C = Q, different two-side continuous patterns are respectively drawn in the area A, C, and four-side continuous patterns are drawn in the area B.
(3) And (4) making weft rows, designing the texture for each artistic design, adding a sample card, finally generating a pattern plate, and performing trial weaving and final weaving so as to weave the expected jacquard fabric.
The invention has the beneficial effects that:
the manufacturing process can overcome the defects that a large electronic jacquard is high in cost, and the jacquard fabric designed and produced by a medium-small electronic jacquard is rigid in the pattern layout mode. By changing the assembly of the small and medium-sized electronic jacquard, the left two-square continuous pattern, the right two-square continuous pattern and the middle four-square continuous pattern of the woven jacquard are different, and the attractiveness of the pattern layout form of the jacquard woven by the small and medium-sized jacquard is improved to a certain extent, so that the novel, unique and innovative jacquard is more popular with consumers after being applied to seamless wall cloth.
The invention changes the manufacturing process of the electronic jacquard machine, uses the small and medium-sized electronic jacquard machine to weave seamless wall cloth, breaks through the monotonous four-side continuous pattern circulation mode of the conventional seamless wall cloth while saving the cost, and develops the jacquard seamless wall cloth with different upper and lower fringe patterns. Controlling the movement of the middle warp of the jacquard fabric by using a middle grain needle of a small and medium-sized electronic jacquard halter to weave N circular four-side continuous patterns; the method comprises the following steps that the left and right side grain needles of a small and medium-sized electronic jacquard halter are used for respectively controlling the independent movement of the left and right side warps of the jacquard fabric, so that different two-side continuous patterns are woven on the left and right sides of the jacquard fabric; compared with the conventional seamless wall cloth with square continuous patterns, the jacquard seamless wall cloth manufactured by the novel invention has the appearance characteristics of more flexibility and attractiveness, so that the decorative and use values of the fabric are improved.
Drawings
Fig. 1 shows the weaving and application of a conventional seamless wall cloth.
Fig. 2 is an explanatory view of the mounting process.
FIG. 3 shows a method for passing the electronic jacquard through the mesh plate.
Fig. 4 is an electronic jacquard pattern card.
Fig. 5 is a drawing schematic diagram of an idea drawing.
FIG. 6 shows the application of seamless wall cloth with different upper and lower fringe patterns.
Detailed Description
The invention provides a novel manufacturing process of an electronic jacquard loom aiming at the limitation of seamless wall cloth on the pattern layout form. The jacquard fabric woven by the manufacturing process has the appearance characteristics that the left two-square continuous pattern, the right two-square continuous pattern and the middle four-square continuous pattern are different.
The invention designs the large-width jacquard fabric into a form with different left two-square continuous patterns, right two-square continuous patterns and middle four-square continuous patterns by changing the manufacturing process of the electronic jacquard. The new electronic jacquard machine is manufactured as follows:
1. determination of jacquard type and number of needles
The invention mainly needs to divide a halter of an electronic jacquard into A, B, C three areas from left to right, and the tattooing needles in the three areas are designed into a mode of combining 1 hanging 1 (1 tattooing needle controls one flower area) with 1 hanging N (1 tattooing needle controls N flower areas). The jacquard fabric with different continuous patterns in the left side and the right side can be woven by adopting a clockwise threading method when a mesh plate is threaded. And the jacquard fabric with the middle part in a tetragonal continuous pattern form is woven by adopting a clockwise threading method when a mesh plate is threaded, wherein the movement of warp yarns in N flower areas in the middle of the jacquard fabric is controlled by adopting a mode of hanging N by 1, N is the number of the flower areas in the middle area of the jacquard fabric, and N is determined according to the total number of the jacquard needles, the width and the warp density of a small-medium jacquard cage head. A. B, C the warp yarns controlled by the needles in the three areas can realize different lifting movements, thus obtaining jacquard fabrics with different left two-square continuous patterns, right two-square continuous patterns and middle four-square continuous patterns.
As shown in fig. 2 (a), (b) and (C), the drawing (a) is a front view of a newly-built medium-small jacquard, the drawing (b) is a three-dimensional drawing of the newly-built medium-small jacquard, the pattern needle of the area a and the pattern needle of the area C adopt a 1-hanging mode, the pattern needle of the area a controls the warp movement of the pattern area of the area a1 on the left side, and the pattern needle of the area C controls the warp movement of the pattern area C1 on the right side; the jacquard fabric with the left two-square continuous pattern and the right two-square continuous pattern different from the middle four-square continuous pattern is woven by using 1-hanging N (taking N =4 as an example) as the jacquard needle in the B area and controlling the movement of the warp yarns in the four flower areas B1, B2, B3 and B4.
When weaving, the sum of the numbers of the jacquard needles in the three regions of A, B, C is the total number of the jacquard needles of the medium-small jacquard halter. Wherein:
area pattern number = area pattern width × warp density Pj
Number of needles in B area = width of flower of pattern in one flower area in B area × warp density Pj
C-zone groove number = C-zone groove pattern width × warp density Pj.
The unit of the flower width is: centimeter, warp density units are: root/cm.
The breadth of the seamless wall cloth is designed according to the height of the house wall body, the pattern width of the pattern in the area A plus the pattern width of one pattern in the area B multiplied by the pattern width in the area C plus the pattern width in the area C = the height of the house wall body, and N is the number of the pattern areas controlled by the pattern needle in the area B.
2. Determination of the number of harness cords
The calculation formula of the number of the harness cords controlled in the area A is as follows:
area A, number of harness cords = number of needles in area A
The number of each harness in the A area is =1 harness/harness
The number of harness wires in the area A = the number of warp wires in the area A = the number of tattooing needles in the area A
The calculation formula of the number of the harness cords controlled by the B area is as follows:
the number of harness cords in the B area = the number of vein needles in the B area;
number of harness per harness in B region = N/harness (number of flowers controlled by tattoo needle in B region)
Number of harness in B region = number of warp in B region = number of needles in B region × N
The calculation formula of the number of the harness cords controlled by the area C is as follows:
number of harness in C region = number of needles in C region
In the C area, the number of each harness cord is = 1/harness
Number of harness wires in C region = number of warp wires in C region = number of needles in C region
3. Harness wire mesh penetrating plate
(1) Mesh plate calculation and planning
Calculation and planning of A-zone combers
Width of mesh plate in area A = width in reed in area A
Area A, mesh plate column number = halter tattoo needle column number
The line number of the combplate in the area A = the number of the warps/the number of the columns in the area A
The row density of the sieve plates in the area A = the row number of the sieve plates in the area A/the inner width of the reed in the area A
B area mesh board calculation and planning
Breadth of combplate in B region = breadth in reed in B region
B area sieve plate column number = halter tattoo needle column number
The line number of the combplate in the B area = the number of the warps/the number of the columns in the B area
B area comber row density = B area comber line number/B area reed inner width
C area combo calculation and planning
Mesh plate width in C region = reed inner width in C region
C area sieve plate column number = halter tattoo needle column number
C area combplate line number = number of warps/line number in C area
C area mesh plate row density = C area mesh plate row number/C area reed inner width
The common halter-head tattoo rows are 16 rows, 24 rows, 32 rows, 48 rows, 64 rows and the like. The appropriate number of columns is selected to ensure that the mesh plate row density of the A, B, C three regions is less than 4 rows/cm.
(2) Method for inserting combplate
The combed-up method of the electronic jacquard of the invention is a straight-through method, as shown in figure 3.
4. Establishing sample card
When manufacturing a sample card of the electronic jacquard machine, the front 64 needles are functional needles which comprise weft selecting needles, large side needles, small side needles and prying stopping needles; a master tattoo needle; the main tattooing needle is divided into A, B, C three areas according to the dividing method of the small electronic jacquard halter tattooing needle of the invention, as shown in fig. 4.
The texture process of the seamless wall cloth comprises the following steps:
by applying the manufacturing process of the invention, the jacquard fabric with the warp density of 30-150 threads/cm and the total weft density of 20-400 threads/cm can be manufactured.
As shown in fig. 5 (a), (b), and (c), the drawing (a) is a design drawing, the drawing (b) is a pattern of the seamless wall cloth when it is woven, and the drawing (c) is a pattern of the seamless wall cloth when it is attached. The warp density of the seamless wall cloth is x/cm, and the weft density is y/cm. The newly-assembled small and medium-sized jacquard machine halter total number of needles = M + P + Q, wherein the number of needles in the A area = M, the number of needles in the B area = P, and the number of needles in the C area = Q. The weaving process of the seamless wall cloth woven by the newly-built small and medium-sized jacquard machine comprises the following steps:
(1) setting the artistic conception drawing parameters: warp density = x roots/cm; the number of longitudinal lattices = the total number of needles = M + P + Q; weft density = y pieces/cm; number of crosshatching = y pieces/cm × height of the pattern flower F cm.
(2) According to the tattoo needle partition of the halter, the longitudinal grid is divided into three areas from left to right, the longitudinal grid number of the area A = M, the longitudinal grid number of the area B = P, the longitudinal grid number of the area C = Q, different two-side continuous patterns are respectively drawn in the area A, C, and four-side continuous patterns are drawn in the area B.
(3) And manufacturing weft rows, designing the texture for each artistic design, adding a sample card, finally generating a pattern plate, and carrying out trial weaving and final weaving to weave the expected jacquard fabric.
The woven jacquard fabric is used as the surface fabric of the seamless wall cloth to participate in the subsequent manufacturing of the seamless wall cloth, so that the wall cloth has both aesthetic property and certain functionality.
Because the seamless wall cloth is designed according to the height of the indoor wall surface, the weft direction is the wall height direction, the warp direction is the wall width direction, and the seamless wall cloth is integrally adhered to the wall surface according to the perimeter of the indoor wall surface, the seamless wall cloth woven by a newly-built medium and small jacquard machine is adhered to the wall surface after 90 degrees clockwise.
The seamless wall cloth manufactured by the invention has different upper square continuous patterns, lower square continuous patterns and middle square continuous patterns, improves the defect of rigid layout of the conventional seamless wall cloth pattern layout form, and is more attractive and practical, as shown in figure 6.
Claims (6)
1. The electronic jacquard mounting process of seamless wall cloth with different upper and lower fringe patterns is characterized in that: by changing the assembly of a small and medium-sized electronic jacquard, dividing a halter of the electronic jacquard into A, B, C three areas from left to right, designing the pattern needles of the three areas into a form of combining 1 hanger 1 with 1 hanger N, and determining the assembly type of the jacquard on the basis of the form, the number of pattern needles, the number of harness cords, the calculation and planning of mesh plates, a mesh plate threading method, a sample card and a pattern weaving process thereof in A, B, C three areas, so that the woven jacquard has the appearance characteristics of different left-side two-side continuous patterns, right-side two-side continuous patterns and middle four-side continuous patterns, wherein N is the number of pattern areas in the middle part of the jacquard;
determination of the type of assembly of said jacquard machine: the pattern needle in the area A and the pattern needle in the area C adopt a 1-hanging mode, the pattern needle in the area A controls the movement of the warp yarn in the area on the left side of the jacquard fabric, the pattern needle in the area C controls the movement of the warp yarn in the area on the right side, and the jacquard fabric with different continuous patterns in the left side and the right side can be woven; the jacquard needle in the area B controls the movement of N warp yarns in the pattern area in the middle of the jacquard fabric in a mode of 1 hanging N, and the jacquard fabric with a square continuous pattern in the middle is woven; A. b, C the warp yarns controlled by the needles in the three areas can realize different lifting movements, thus obtaining jacquard fabrics with different left two-square continuous patterns, right two-square continuous patterns and middle four-square continuous patterns;
the said three areas of A, B, C are respectively treated by a straight-through method.
2. The electronic jacquard manufacturing process of seamless wall cloth with different upper and lower fringe patterns according to claim 1, characterized in that: determining the number of the tattooing needles, namely determining A, B, C the number of the tattooing needles of the three areas respectively; the flower width of the pattern in the area A + the flower width of the pattern in one flower area in the area B + the flower width of the pattern in the area C = the height of the house wall.
3. The electronic jacquard manufacturing process of seamless wall cloth with different upper and lower fringe patterns according to claim 1, characterized in that: and determining the number of the harness wires, namely determining A, B, C the number of the harness wires in the three regions respectively.
4. The electronic jacquard manufacturing process of seamless wall cloth with different upper and lower fringe patterns according to claim 1, characterized in that: and (4) calculating and planning the target, and respectively determining A, B, C the calculation and planning of the target of the three areas.
5. The electronic jacquard manufacturing process of seamless wall cloth with different upper and lower fringe patterns according to claim 1, characterized in that: and (3) establishing a sample card, and dividing the main tattooing needle in the sample card into A, B, C three areas according to the halter partition.
6. The weaving process of seamless wall cloth with different upper and lower edge patterns is based on the assembly and manufacturing process of claim 1, and is characterized in that: the warp density of the seamless wall cloth is x pieces/cm, and the weft density is y pieces/cm; the total number of the jacquard head stitches of the assembled small and medium-sized jacquard machine = M + P + Q, the number of the stitches in the area A = M, the number of the stitches in the area B = P, the number of the stitches in the area C = Q, and the specific method is that
The weaving process comprises the following steps:
(1) setting the artistic conception drawing parameters: warp density = x roots/cm; the number of longitudinal lattices = the total number of needles = M + P + Q; weft density = y pieces/cm; the number of transverse grids = y pieces/cm × the height of the pattern flower F cm;
(2) according to the tattoo needle partition of the halter, the longitudinal lattices are divided into three areas from left to right, the longitudinal lattice number of the area A = M, the longitudinal lattice number of the area B = P, the longitudinal lattice number of the area C = Q, different two-side continuous patterns are respectively drawn in the area A, C, and four-side continuous patterns are drawn in the area B;
(3) and (4) making weft rows, designing the texture for each artistic design, adding a sample card, finally generating a pattern plate, and performing trial weaving and final weaving so as to weave the expected jacquard fabric.
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Address after: Hangzhou City, Zhejiang province 310018 Xiasha Higher Education Park No. 2 Street No. 928 Applicant after: Zhejiang University of Technology Applicant after: Zhejiang Meihengyu Textile Technology Co.,Ltd. Address before: Hangzhou City, Zhejiang province 310018 Xiasha Higher Education Park No. 2 Street No. 928 Applicant before: Zhejiang University of Technology Applicant before: ZHEJIANG DONGKAI TEXTILE TECHNOLOGY Co.,Ltd. |
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Effective date of registration: 20210112 Address after: 313028 building 6, no.899 Yaoshan North Road, Wuxing District, Huzhou City, Zhejiang Province Applicant after: Zhejiang Meihengyu Textile Technology Co.,Ltd. Address before: 310018 No. 2 street, Xiasha Higher Education Park, Hangzhou, Zhejiang, 928 Applicant before: Zhejiang University of Technology Applicant before: Zhejiang Meihengyu Textile Technology Co.,Ltd. |
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