Hydrogen bottle with fixed knot constructs
Technical Field
The application relates to the technical field of electric automobiles, in particular to a hydrogen bottle with a fixed structure.
Background
Hydrogen fuel cells require the use of hydrogen bottles for loading high pressure hydrogen gas. For passenger cars, the space available for arranging the hydrogen bottles is very limited, and the currently adopted fixed hydrogen bottles are bound by steel plate belts, the steel plate belts are heavy, the minimum distance between the connecting belt plates and the peripheral structure is required to be larger, and the connecting belt plates are particularly limited in the height direction, so that the arrangement of larger hydrogen bottles is not facilitated. In the prior art, after the hydrogen cylinder is purchased, the hydrogen cylinder firstly needs to pass through the strap and then is connected with the frame through the strap, so that the hydrogen cylinder is fixed on the frame, the fixing mode is complex, and the airtight structure of the hydrogen cylinder is extremely easy to damage in the fixing process, so that potential safety hazards are caused.
Disclosure of Invention
In view of the above, embodiments of the present application provide a hydrogen bottle having a fixing structure, which can more stably fix a bottle body to a rack, and which can be simply, conveniently and quickly installed because the hydrogen bottle can be fixed to the rack by connecting a mounting block on the hydrogen bottle to the rack.
The embodiment of the application provides a hydrogen bottle with a fixing structure, which comprises a bottle body, binding bands and mounting blocks wound on the bottle body by the binding bands, wherein each binding band corresponds to two mounting blocks, the two mounting blocks are symmetrically positioned on two opposite sides of the bottle body, a steel wire thread sleeve is embedded in each mounting block, the steel wire thread sleeve is covered by the binding bands, the inner side and the outer side of each mounting block are respectively contacted with the bottle body and the binding bands, and when the bottle body is fixed on a rack, a screw corresponding to each steel wire thread sleeve is connected with the rack and is fixed with the steel wire thread sleeve through mutual meshing through the binding bands.
Further, the binding band is a carbon fiber composite material laminated board structure formed by curing carbon fiber or Bo-fiber cloth pre-impregnated with resin.
Further, each of the mounting blocks has a through hole perforated in the height direction of the bottle body for cooperating with a fixing member on the frame to fix the hydrogen bottle to the frame.
Further, the installation piece include with bottle body outside closely laminating interior profile board, with the banding closely laminating profile board and with the both sides profile board of banding closely laminating, the opposite both ends of both sides profile board are connected respectively the profile board with interior profile board just with interior profile board encloses jointly into the perforation, the installation piece still includes with perforation bisection's support column, the support column supports the profile board with interior profile board.
Further, the support column is provided with a through hole penetrating through the support column along the height direction of the bottle body, and the through hole is used for being matched with a fixing piece on a rack so as to fix the hydrogen bottle on the rack or the through Kong Kongzhi, so that the weight of the support column is reduced.
Further, a mounting hole is formed in the support column, the mounting hole is communicated with the through hole and penetrates through the outline plate outwards, the steel wire thread insert is embedded into the mounting hole, and when the steel wire thread insert is fixed with the frame, the bolt penetrates through the binding band and is inserted into the steel wire thread insert.
Further, the opposite ends of the side profile plate are provided with arc-shaped bent portions, and the side profile plate is connected with the ends of the outer profile plate and the inner profile plate through the arc-shaped portions.
Further, the hydrogen bottle further comprises a filler, a gap is formed among the inner side of the binding band, the outer side of the arc-shaped part and the outer side of the bottle body, and the filler is solidified and molded in a liquid state or a gel state to fill the gap.
Further, the mounting block is made of aluminum.
Further, the method comprises the steps of,
s1: manufacturing a plurality of mounting blocks, wherein each mounting block comprises an inner contour plate, an outer contour plate and two side contour plates, the opposite ends of each side contour plate are respectively connected with the corresponding outer contour plate and each inner contour plate and form a through hole which extends along the height direction of the bottle body together with the corresponding outer contour plate and each inner contour plate, each mounting block further comprises a support column which divides the through hole into two parts, each support column supports the corresponding outer contour plate and each inner contour plate, each support column is provided with a through hole which penetrates through the corresponding support column along the height direction of the bottle body, each support column is provided with a mounting hole which is communicated with each through hole and penetrates through the corresponding outer contour plate outwards, and each mounting hole is internally embedded with a steel wire screw sleeve;
s2: manufacturing carbon fiber or Bo-fiber cloth pre-impregnated with resin into a binding band, enabling the inner side of the inner profile plate to be adhered to the outer side of the bottle body in a tightly adhering manner through structural adhesive, enabling the binding band to wind and fix two mounting blocks on the outer side of the bottle body before the binding band is solidified and molded, enabling the two mounting blocks to be symmetrically positioned on two opposite sides of the bottle body, and enabling the binding band to be tightly adhered to the outer side of the outer profile plate and the outer side of the side profile plate;
s3: the straps are cured under heat or pressure to form a carbon fiber composite laminate structure that secures the mounting block to the bottle body.
The technical scheme provided by the embodiment of the application has the beneficial effects that:
(1) Each binding band is used for fixing two mounting blocks on two opposite sides of the bottle body in a mutually symmetrical mode, the mounting blocks are used for being mutually fixed with the frame to enable the bottle body to be fixed on the frame, and compared with the prior art that one binding band is used for only binding one mounting block on one side of the bottle body and is fixed on the frame through the mounting blocks, the hydrogen bottle with the fixing structure can be used for more stably fixing the bottle body on the frame, and can prevent the frame from shaking relatively to the frame in motion, so that potential safety hazards are caused.
(2) The mounting block on the hydrogen bottle is connected with the rack, so that the hydrogen bottle can be fixed on the rack, the hydrogen bottle is mounted simply, conveniently and quickly, and the airtight structure of the gas bottle can be effectively prevented from being damaged in the fixing process, so that potential safety hazards are caused.
(3) The inner side and the outer side of the mounting block are respectively contacted with the bottle body and the binding band, compared with the prior art that the binding band passes through the mounting block, the distance between the inner side and the outer side of the mounting block in the hydrogen bottle with the fixing structure is shorter, so that each hydrogen bottle only occupies smaller mounting space when being mounted on the rack, and more hydrogen bottles can be arranged in a limited space.
(4) The bandage is the soaking fabric, the bandage twines through the mode of solidification in the bottle body with the outside of installation piece, replace the bandage that the quality is very heavy material such as steel, aluminium made with the bandage that the soaking fabric of quality is lighter promptly, can effectually alleviate the total quality of hydrogen bottle, and realize through solidifying soft bandage the self-fixation of bandage with realize the bandage will the installation piece is fixed in the bottle body to do not need to use other structures or devices to regard as corresponding fixed knot to construct, further reduced the required space that occupies of hydrogen bottle.
Drawings
FIG. 1 is an overall schematic view of a hydrogen bottle having a fixed structure of the present application;
fig. 2 is an enlarged partial sectional view of the hydrogen bottle having the fixing structure of the present application.
Detailed Description
For the purpose of making the objects, technical solutions and advantages of the present application more apparent, embodiments of the present application will be further described with reference to the accompanying drawings.
Referring to fig. 1, an embodiment of the present application provides a hydrogen bottle with a fixing structure, which includes a bottle body 1, a strap 2 and a mounting block 3 wound on the bottle body 1 by the strap 2, wherein when the hydrogen bottle leaves the factory, the strap 2 and the mounting block 3 are provided, and when the hydrogen bottle is transported to a specified electric vehicle, the hydrogen bottle can be fixed on a frame of the electric vehicle only by matching the mounting block 3 with a fixing part on the frame.
According to the requirement, the hydrogen bottle is provided with a plurality of mutually parallel binding bands 2 which are wound on the bottle body 1, each binding band 2 corresponds to two mounting blocks 3, and the two mounting blocks 3 are symmetrically positioned on two opposite sides of the bottle body 1.
Referring to fig. 2, the mounting block 3 includes an inner profile plate 35 tightly attached to the outer side of the bottle body 1, an outer profile plate 37 tightly attached to the strap 2, and two side profile plates 36 tightly attached to the strap 2, opposite ends of the two side profile plates 36 are respectively connected with the outer profile plate 37 and the inner profile plate 35, and enclose a through hole 31 formed by the outer profile plate 37 and the inner profile plate 35, which is opposite to the mounting block 3 along the height direction of the bottle body 1, the mounting block 3 further includes a support column 32 for dividing the through hole 31 into two parts, and the two through holes 31 are used for being mutually matched with a fixing piece on a frame to fix the hydrogen bottle on the frame. The support columns 32 support the outer contour plate 37 and the inner contour plate 35. The support column 32 is provided with a through hole 34 penetrating through the support column along the height direction of the bottle body 1, and the through hole 34 is used for being matched with a fixing piece on a rack so that the hydrogen bottle is fixed on the rack or the through hole 34 is empty, so that the weight of the support column 32 is reduced.
The support column 32 is provided with a mounting hole which is communicated with the through hole 34 and penetrates through the outline plate 37 outwards, and a steel wire thread insert is embedded in the mounting hole. When the mounting block 3 is fixed on the frame, each wire thread sleeve is provided with a bolt 33, the bolts 33 are connected with the frame, and the bolt bodies of the bolts 33 penetrate through the binding bands 2 and are inserted into the wire thread sleeves to be meshed and fixed with the wire thread sleeves. In view of increasing the hardness of the screw, the method of inserting the wire thread insert into the mounting hole is adopted instead of directly providing the internal screw in the mounting. The mounting block serves as a mounting point with the frame, and the bottle body 1 is fixed to the frame by fixing the mounting point with the wire thread insert by the bolt 33, so that the fastening degree and strength of the connection between the mounting point and the frame can be improved.
The mounting hole is located on the inner side of the strap 2 and is wrapped by the strap 2. Opposite ends of the side profile plate 36 are provided with arc-shaped bent portions 351, and the side profile plate 35 is connected with ends of the outer profile plate 37 and the inner profile plate 35 through the arc-shaped portions 351. The hydrogen bottle further comprises a filler 4, a gap is formed between the inner side of the binding band 2 and the outer side of the arc-shaped part 351 and the outer side of the bottle body 1, the filler 4 is solidified and formed in a liquid state or a gel state to fill the gap, preferably, the filler 4 is glass fiber or carbon fiber with light weight and high strength, and the filler 4 can be tightly adhered with the side wall of the gap after being solidified in the liquid state or the gel state. In order to increase the strength of the mounting block 3 while controlling the mass of the mounting block 3, the mounting block 3 is made of aluminum.
The binding band 2 is wound on the bottle body 1 by at least one layer, and the binding band 2 is a fabric impregnated with glass fiber or carbon fiber or resin. Taking the impregnated material as resin as an example, the binding band is a carbon fiber composite material laminated board structure formed by curing carbon fiber or Bo fiber cloth which is pre-impregnated with resin. The binding band 2 impregnated with the impregnation material is fixed on the outer sides of the bottle body 1 and the mounting block 3 by curing. The curing mode is various, and the curing is usually carried out by adopting a heating or pressurizing condition, such as vacuum bag pressing mode, autoclave mode, and the like, and the curing mode is alternatively used or comprehensively used.
Referring to fig. 1 and 2, the method for manufacturing the hydrogen bottle comprises the following steps:
s1: manufacturing a plurality of mounting blocks 3, wherein each mounting block 3 comprises an inner contour plate 35, an outer contour plate 37 and two side contour plates 36, opposite ends of each side contour plate 36 are respectively connected with each outer contour plate 37 and each inner contour plate 35 and form a through hole 31 which extends along the height direction of the bottle body 1 together with each outer contour plate 37 and each inner contour plate 35, each mounting block 3 further comprises a support column 32 which divides each through hole 31 into two parts, each support column 32 supports each outer contour plate 37 and each inner contour plate 35, each support column 32 is provided with a through hole 34 which penetrates through each support column 32 along the height direction of the bottle body 1, each support column 32 is provided with a mounting hole which is communicated with each through hole 34 and penetrates through each outer contour plate 37 outwards, and each mounting hole is embedded with the corresponding steel wire screw sleeve;
s2: manufacturing a binding band 2 from carbon fiber or blouse fiber cloth (which can be unidirectional cloth or fabric) pre-impregnated with resin, adhering the inner side of the inner profile plate 35 to the outer side of the bottle body 1 through structural adhesive, winding and fixing two mounting blocks 3 on the outer side of the bottle body 1 by the binding band 2 before the binding band 2 is solidified and molded, symmetrically positioning the two mounting blocks 3 on two opposite sides of the bottle body 1, and adhering the binding band 2 to the outer side of the outer profile plate 37 and the side profile plate 36;
s3: the strap 2 is cured by vacuum bagging or autoclave.
The technical scheme provided by the embodiment of the application has the beneficial effects that:
(1) Each binding band 2 fixes two mounting blocks 3 symmetrically on two opposite sides of the bottle body 1, the mounting blocks 3 are used for being mutually fixed with a frame to fix the bottle body 1 on the frame, and compared with the prior art that one binding band only binds one mounting block on one side of the bottle body and is fixed on the frame through the mounting blocks, the hydrogen bottle with the fixing structure can be used for more stably fixing the bottle body 1 on the frame, and can prevent the frame from shaking relative to the frame in movement, so that potential safety hazards are caused.
(2) The mounting block 3 on the hydrogen bottle is connected with the frame, so that the hydrogen bottle can be fixed on the frame, the hydrogen bottle is mounted simply, conveniently and quickly, and the gas-tight structure of the gas bottle can be effectively prevented from being damaged in the fixing process, so that potential safety hazards are caused.
(3) The inner side and the outer side of the mounting block 3 are respectively contacted with the bottle body 1 and the binding band 2, and compared with the prior art that the binding band passes through the mounting block, the distance between the inner side and the outer side of the mounting block 3 in the hydrogen bottle with the fixed structure is shorter, so that each hydrogen bottle only occupies smaller mounting space when being mounted on the frame, and more hydrogen bottles can be arranged in a limited space.
(4) The bandage 2 is a dipping fabric, the bandage 2 is wound on the outer sides of the bottle body 1 and the mounting block 3 in a solidifying manner, namely, the bandage 2 made of the dipping fabric with lighter mass replaces the bandage made of materials with heavier mass such as steel, aluminum and the like, so that the total mass of the hydrogen bottle can be effectively lightened, the self-fixing of the bandage 2 and the fixation of the mounting block 3 on the bottle body 1 by solidifying the flexible bandage 2 are realized, other structures or devices are not needed to be used as corresponding fixing structures, and the occupied space of the hydrogen bottle is further reduced.
In this document, terms such as front, rear, upper, lower, etc. are defined with respect to the positions of the components in the drawings and with respect to each other, for clarity and convenience in expressing the technical solution. It should be understood that the use of such orientation terms should not limit the scope of the claimed application.
The embodiments described above and features of the embodiments herein may be combined with each other without conflict.
The foregoing description of the preferred embodiments of the application is not intended to limit the application to the precise form disclosed, and any such modifications, equivalents, and alternatives falling within the spirit and scope of the application are intended to be included within the scope of the application.