CN109333785B - Concrete block trimming device - Google Patents
Concrete block trimming device Download PDFInfo
- Publication number
- CN109333785B CN109333785B CN201811457510.6A CN201811457510A CN109333785B CN 109333785 B CN109333785 B CN 109333785B CN 201811457510 A CN201811457510 A CN 201811457510A CN 109333785 B CN109333785 B CN 109333785B
- Authority
- CN
- China
- Prior art keywords
- steel wire
- vertical
- fixed
- long hole
- oil cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 238000009966 trimming Methods 0.000 title claims description 8
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 89
- 239000010959 steel Substances 0.000 claims abstract description 89
- 238000005520 cutting process Methods 0.000 claims abstract description 29
- 239000000463 material Substances 0.000 claims abstract description 24
- 239000010720 hydraulic oil Substances 0.000 claims abstract description 16
- 229910000746 Structural steel Inorganic materials 0.000 claims abstract description 15
- 238000006563 Carroll rearrangement reaction Methods 0.000 claims abstract description 4
- 210000001503 joint Anatomy 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 2
- 238000000034 method Methods 0.000 abstract description 4
- 230000009286 beneficial effect Effects 0.000 abstract description 2
- 238000009434 installation Methods 0.000 description 4
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
- 238000004804 winding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/12—Apparatus or processes for treating or working the shaped or preshaped articles for removing parts of the articles by cutting
Abstract
The invention provides a concrete block edge cutting device which comprises a cutting steel wire, wherein the cutting steel wire is divided into an inclined steel wire and a vertical steel wire, the inclined steel wire is not vertical to the ground, one end of the inclined steel wire is fixed on a fixed rod, the other end of the inclined steel wire is fixed on a telescopic head of a hydraulic oil cylinder, and the hydraulic oil cylinder is fixedly connected with a frame body; the vertical steel wire is vertical to the ground, one end of the vertical steel wire is fixed on the long hole plate, the other end of the vertical steel wire is fixed on a telescopic head of the hydraulic oil cylinder, the hydraulic oil cylinder is fixedly connected with the frame body, the long hole plate is fixedly fastened with the angle iron, and the angle iron is fixedly connected with the frame body; the building blocks to be trimmed are placed on a flat car, and wheels of the flat car roll on the rails. The beneficial effects are that: oblique and vertical steel wires are cut in double, the cutting surface is smooth, the cut materials are not attached, and the next working procedure is not affected. The rail transportation is adopted, so that the rail transportation device can be connected with transverse cutting stations and longitudinal cutting stations, and the efficiency is improved. The structure of the hydraulic tightening steel wire is adopted, so that the tightening degree is easy to control.
Description
Technical Field
The invention belongs to the field of production equipment of concrete blocks, air-adding blocks and heat-insulating blocks, and relates to a cutting and leveling device for uneven surfaces of a whole block.
Background
Concrete blocks, aerated blocks and the like are generally formed by firstly placing the concrete blocks, the aerated blocks and the like in a large mold box, and the formed large blocks are divided into small blocks with various specifications. The surface of the mass concrete after the mould box is taken down is rough and uneven due to the long-time use of the mould box and the like, and a certain thickness is required to be cut off in order to obtain a product with a flat surface. The existing machine adopts the tight steel wire for cutting, but the cut material after the steel wire passes through can not fall down immediately, and certain adhesion exists, the cut material needs to be brushed off by a brush, and the cut material needs to be continuously cleaned by workers when falling to the ground, so the existing machine has the problem of inconvenient operation.
Disclosure of Invention
The invention aims to provide a concrete block edge cutting device.
The technical scheme of the invention is as follows: the cutting edge device for the concrete building block comprises a cutting steel wire, wherein the cutting steel wire is divided into an inclined steel wire and a vertical steel wire, the inclined steel wire is not vertical to the ground, one end of the inclined steel wire is fixed on a fixed rod, the other end of the inclined steel wire is fixed on a telescopic head of a hydraulic oil cylinder, the hydraulic oil cylinder is fixedly connected with a frame body, and the fixed rod is fixedly connected with the frame body through hydraulic adjustment of the tightening force of the steel wire; the vertical steel wire is vertical to the ground, one end of the vertical steel wire is fixed on the long hole plate, the other end of the vertical steel wire is fixed on a telescopic head of the hydraulic oil cylinder, the hydraulic oil cylinder is fixedly connected with the frame body, the tightening force of the steel wire is regulated through hydraulic pressure, the long hole plate is fixedly connected with the angle iron, and the angle iron is fixedly connected with the frame body; the building blocks to be trimmed are placed on a flat car, and wheels of the flat car roll on the rails.
Further, the cutting material receiving inclined plates are arranged below the edges of the two sides of the building blocks to be cut, and the edges of the lower parts of the cutting material receiving inclined plates are in butt joint with the cutting material collecting grooves.
The fixing rod is sleeved into the fixing block, the screw penetrates through the fixing block, then the fixing rod is fastened in a jacking mode, and the distance between the two inclined steel wires is adjusted through the tightness of the screw.
The long hole plate is provided with a long hole, the angle iron is provided with a threaded hole corresponding to the long hole, the long hole plate is fastened on the angle iron through bolts and nuts, and the distance between the two vertical steel wires can be adjusted by adjusting the relative positions of the long hole and the threaded hole.
The section diameter of the vertical steel wire is larger than that of the inclined steel wire, the inclined steel wire is used for trimming the building block to be trimmed, and the vertical steel wire is tangent to the surface formed after the building block is trimmed.
The invention has the beneficial effects that: oblique and vertical steel wires are cut in double, the cutting surface is smooth, the cut materials are not attached, and the next working procedure is not affected. The rail transportation mode is adopted, so that the rail transportation device can be connected with transverse cutting stations and longitudinal cutting stations, and the efficiency is improved. The structure of the hydraulic tightening steel wire is adopted, so that the tightening degree is easy to control. The cut materials are collected and recovered conveniently in time. The steel wire spacing can be conveniently adjusted. The steel wires with different diameters are cut successively, so that the cutting effect is better, and no cutting residues remain.
Drawings
FIG. 1 is a block diagram of the present invention;
fig. 2 is a schematic diagram of the positional relationship of the diagonal, vertical steel wires and the blocks;
in the figure, the steel wire is 1-inclined, the steel wire is 2-vertical, the fixing rod is 3-, the fixing block is 31-, the screw is 32-, the hydraulic cylinder is 4-, the long hole plate is 5-long hole plate, the angle iron is 6-, the frame body is 7-, the rail is 8-, the cut material is 9-and accepts the inclined plate, the cut material collecting groove is 10-and the block is 11-.
Detailed Description
As shown in the figure, the concrete block edge cutting device comprises a cutting steel wire, wherein the cutting steel wire is divided into an inclined steel wire 1 and a vertical steel wire 2, the inclined steel wire 1 is not vertical to the ground, one end of the inclined steel wire 1 is fixed on a fixed rod 3, the other end of the inclined steel wire is fixed on a telescopic head of a hydraulic oil cylinder 4, the hydraulic oil cylinder 4 is fixedly connected with a frame body 7, and the fixed rod 3 is fixedly connected with the frame body 7 through hydraulic adjustment of the tightening force of the steel wire; the vertical steel wire 2 is vertical to the ground, one end of the vertical steel wire 2 is fixed on the long hole plate 5, the other end of the vertical steel wire 2 is fixed on a telescopic head of the hydraulic oil cylinder 4, the hydraulic oil cylinder 4 is fixedly connected with the frame body 7, the long hole plate 5 is fastened on the angle iron 6 through hydraulic adjustment of the tightening force of the steel wire, and the angle iron 6 is fixedly connected with the frame body 7; the building blocks to be trimmed are placed on a flat car, and wheels of the flat car roll on the rails 8. The frame body 7 is formed by welding a transverse steel beam and a vertical steel beam, the bottom of the frame body is fixed on a terrace, the number, the length and the fixed positions of the transverse steel beam and the vertical steel beam are determined according to the requirement of an installation object, and the frame body is a conventional supporting and connecting structure adopted during mechanical installation.
The working process comprises the following steps: the building block to be cut is driven by the flat car to advance to the inclined steel wire 1, the inclined steel wire 1 starts to cut the side edge, the flat car continues to advance, and the vertical steel wire 2 further repairs the side face of the building block. The method of cutting edges firstly by beveling and then vertically cutting and trimming achieves good edge cutting effect. The steel wire is tensioned by a hydraulic component, so that the steel wire can be conveniently adjusted or replaced. The flat car is driven by a motor and a rotating shaft or pulled by a winding drum and a steel wire rope.
The lower parts of the edges of the two sides of the building block to be cut are provided with cut material receiving inclined plates 9, and the lower edges of the cut material receiving inclined plates 9 are in butt joint with cut material collecting grooves 10. The cut material is easy to collect and recycle by the cut material receiving inclined plate 9 and the cut material collecting groove 10, the cut material falls onto the cut material receiving inclined plate 9 and then slides into the cut material collecting groove 10, and cannot scatter onto parts such as a machine frame, a rod and a plate, and the cut material collecting groove 10 can be conveniently recycled.
The fixed rod 3 is sleeved into the fixed block 31, the screw 32 firstly passes through the fixed block 31, then the fixed rod 3 is fastened in a jacking mode, the distance between the two inclined steel wires 1 is adjusted through the elastic screw 32, the installation position of the installation plate of the upper fixed hydraulic cylinder 4 is correspondingly adjusted, and the fixed position of the frame body is adjusted through a structure fastened by long holes and nuts, so that the two inclined steel wires are always kept parallel.
The long hole plate 5 is provided with a long hole, the angle iron 6 is provided with a threaded hole corresponding to the long hole, the long hole plate 5 is fastened on the angle iron 6 through bolts and nuts, and the distance between the two vertical steel wires 2 can be adjusted by adjusting the relative positions of the long hole and the threaded hole.
The cross section diameter of the vertical steel wire 2 is larger than that of the inclined steel wire 1, the inclined steel wire 1 is used for trimming the building block to be trimmed, and the vertical steel wire 2 is in tangent relation with the surface formed after the building block is trimmed. The oblique steel wire is firstly cut, a part of cut objects are not completely separated from the main body of the building block, the diameter of the vertical steel wire is 0.5-1 times larger than that of the oblique steel wire, and besides further cutting and leveling, the vertical steel wire can also bump the cut objects which do not fall off, and the cut objects do not need to be cleaned by workers specially.
Claims (3)
1. The utility model provides a concrete block side cut device, includes cutting wire, characterized by: the cutting steel wires are divided into an inclined steel wire (1) and a vertical steel wire (2), the inclined steel wire (1) is not vertical to the ground, one end of the inclined steel wire (1) is fixed on a fixed rod (3), the other end of the inclined steel wire is fixed on a telescopic head of a hydraulic oil cylinder (4), the hydraulic oil cylinder (4) is fixedly connected with a frame body (7), and the fixed rod (3) is fixedly connected with the frame body (7) through hydraulic adjustment of the tightening force of the steel wire; the vertical steel wire (2) is vertical to the ground, one end of the vertical steel wire (2) is fixed on the long hole plate (5), the other end of the vertical steel wire is fixed on a telescopic head of the hydraulic oil cylinder (4), the hydraulic oil cylinder (4) is fixedly connected with the frame body (7), the tightening force of the steel wire is regulated through hydraulic pressure, the long hole plate (5) is fixedly connected with the angle iron (6), and the angle iron (6) is fixedly connected with the frame body (7); the building blocks to be trimmed are placed on a flat car, and wheels of the flat car roll on a track (8);
the lower parts of the edges of the two sides of the block to be cut are provided with cut material receiving inclined plates (9), and the lower edges of the cut material receiving inclined plates (9) are in butt joint with cut material collecting grooves (10);
the fixing rod (3) is sleeved into the fixing block (31), the screw (32) firstly penetrates through the fixing block (31) and then tightly pushes the fixing rod (3), and the distance between the two inclined steel wires (1) is adjusted by tightening the screw (32).
2. The concrete block trimming device according to claim 1, wherein: the long hole plate (5) is provided with a long hole, the angle iron (6) is provided with a threaded hole corresponding to the long hole, the long hole plate (5) is fastened on the angle iron (6) through bolts and nuts, and the distance between the two vertical steel wires (2) can be adjusted by adjusting the relative positions of the long hole and the threaded hole.
3. The concrete block trimming device according to claim 1, wherein: the cross section diameter of the vertical steel wire (2) is larger than that of the inclined steel wire (1), the inclined steel wire (1) is used for trimming the building block to be trimmed, and the surface formed after the vertical steel wire (2) and the building block are trimmed is in tangent relation.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201811457510.6A CN109333785B (en) | 2018-11-30 | 2018-11-30 | Concrete block trimming device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201811457510.6A CN109333785B (en) | 2018-11-30 | 2018-11-30 | Concrete block trimming device |
Publications (2)
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CN109333785A CN109333785A (en) | 2019-02-15 |
CN109333785B true CN109333785B (en) | 2024-03-22 |
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CN201811457510.6A Active CN109333785B (en) | 2018-11-30 | 2018-11-30 | Concrete block trimming device |
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Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020036198A (en) * | 2000-11-08 | 2002-05-16 | 이상식 | A temporary bracket for construction of precast concrete beam bridge and the temporary work method using the same |
AU2009202374A1 (en) * | 2009-06-15 | 2011-01-06 | South East Excavations (No. 2) Pty Ltd | Moulding apparatus for forming blocks made from concrete or other cured material |
WO2012041058A1 (en) * | 2010-09-27 | 2012-04-05 | 泉州市祥达机械制造有限公司 | Compression molding apparatus for bricks and method using the same |
CN206335688U (en) * | 2016-12-19 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of efficient concrete building block cutting device |
CN208163958U (en) * | 2018-04-23 | 2018-11-30 | 周兆弟 | Stake mould turnover device |
CN209599498U (en) * | 2018-11-30 | 2019-11-08 | 古浪县兴达新型环保建材有限公司 | Concrete segment trimming device |
-
2018
- 2018-11-30 CN CN201811457510.6A patent/CN109333785B/en active Active
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
KR20020036198A (en) * | 2000-11-08 | 2002-05-16 | 이상식 | A temporary bracket for construction of precast concrete beam bridge and the temporary work method using the same |
AU2009202374A1 (en) * | 2009-06-15 | 2011-01-06 | South East Excavations (No. 2) Pty Ltd | Moulding apparatus for forming blocks made from concrete or other cured material |
WO2012041058A1 (en) * | 2010-09-27 | 2012-04-05 | 泉州市祥达机械制造有限公司 | Compression molding apparatus for bricks and method using the same |
CN206335688U (en) * | 2016-12-19 | 2017-07-18 | 深圳市劲牛实业发展有限公司 | A kind of efficient concrete building block cutting device |
CN208163958U (en) * | 2018-04-23 | 2018-11-30 | 周兆弟 | Stake mould turnover device |
CN209599498U (en) * | 2018-11-30 | 2019-11-08 | 古浪县兴达新型环保建材有限公司 | Concrete segment trimming device |
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CN109333785A (en) | 2019-02-15 |
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