CN109332986B - Automatic welding and forming machine for electric pole steel reinforcement framework - Google Patents
Automatic welding and forming machine for electric pole steel reinforcement framework Download PDFInfo
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- CN109332986B CN109332986B CN201811298569.5A CN201811298569A CN109332986B CN 109332986 B CN109332986 B CN 109332986B CN 201811298569 A CN201811298569 A CN 201811298569A CN 109332986 B CN109332986 B CN 109332986B
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- electric pole
- slope
- forming machine
- steel reinforcement
- fixed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/047—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work moving work to adjust its position between soldering, welding or cutting steps
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K31/00—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups
- B23K31/02—Processes relevant to this subclass, specially adapted for particular articles or purposes, but not covered by only one of the preceding main groups relating to soldering or welding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/02—Carriages for supporting the welding or cutting element
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- Mechanical Engineering (AREA)
- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The invention discloses an automatic welding and forming machine for an electric pole steel reinforcement framework, which comprises a fixed disc, wherein one side of the fixed disc is connected with a fixed block, the other side of the fixed disc is connected with a slope, one side of the slope, far away from the fixed disc, is connected with a movable disc, an electric hydraulic push rod is arranged in the slope, the top end of the movable disc is connected with an L-shaped connecting arm, the bottom end of the movable disc is provided with a pulley, the front surfaces of the movable disc and the fixed disc are both connected with mounting plates, the bottom end of the L-shaped connecting arm is connected with a connecting plate, and two sides of the. According to the invention, the servo motor, the second cylinder and the clamping plate are arranged, when welding is carried out, the servo motor is controlled to operate, the servo motor drives the straight reinforcing steel bars and the annular reinforcing steel bars to rotate, so that the purpose of adjusting the rotation of the straight reinforcing steel bars and the annular reinforcing steel bars is achieved, the second cylinder drives the clamping plate to be tightly attached to the annular reinforcing steel bars, manual carrying is not needed, and the problem of high labor cost is effectively solved.
Description
Technical Field
The invention relates to the field of welding, in particular to an automatic welding forming machine for an electric pole steel bar framework.
Background
Welding, also known as fusion, is a manufacturing process and technique for joining metals or other thermoplastic materials, such as plastics, by heat, heat or pressure. Welding achieves the purpose of joining by the following three ways.
However, the automatic welding forming machine for the electric pole steel bar framework in the current market needs more steps of manual participation operation, so that the labor cost is higher, the efficiency is slower, the welding requirements of steel bars with different lengths cannot be matched, the welding device can only weld steel bars with one size, the damage to the welding device caused by the steel bars cannot be effectively avoided, and the service life of the welding device is shortened.
Disclosure of Invention
The invention aims to provide an automatic welding and forming machine for an electric pole steel reinforcement framework, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a pole framework of steel reinforcement automatic weld make-up machine, includes the fixed disk, one side of fixed disk is connected with the fixed block, and the opposite side of fixed disk is connected with the slope, the slope is connected with the removal dish in the one side of keeping away from the fixed disk, and the internally mounted on slope has electronic hydraulic push rod, the top of removing the dish is connected with L type linking arm, and removes the bottom of dish and install the pulley, the front surface of removing dish and fixed disk all is connected with the mounting panel, the bottom of L type linking arm is connected with the connecting plate, No. two cylinders are all installed to the both sides of connecting plate, the output of No. two cylinders is connected with splint, the inside of fixed block is provided with the screw, the inner wall connection of screw.
Preferably, the fixed disk all is provided with the bearing with the inner wall that removes the dish, the inner wall connection of bearing has the carousel, one side of carousel is connected with the pivot, servo motor is installed in the one end of keeping away from the carousel in the pivot, servo motor's bottom is connected with the mount.
Preferably, the inboard of mounting panel is connected with a cylinder, the output of a cylinder is connected with welder, the mounting panel is connected through No. three cylinders with fixed disk and removal dish, the inner wall of carousel is provided with the reinforcing bar hole, the inner wall in reinforcing bar hole is connected with the rubber pad, the inner wall of rubber pad is connected with straight reinforcing bar, the surface of straight reinforcing bar is provided with annular reinforcing bar.
Preferably, the servo motor is connected with the movable disc through a fixed frame, and the servo motor is rotatably connected with a rotary disc in the movable disc through a rotary shaft.
Preferably, the slope is divided into two parts, and the interior of the slope is of a hollow structure.
Preferably, the fixed block is connected with the ground through a bolt and a screw hole, and the bolt is connected with the screw hole through a thread.
Preferably, the inner wall of the reinforcing steel bar hole is matched with the outer surface of the rubber pad, and the reinforcing steel bar hole is fixedly connected with the rubber pad through viscous glue.
Preferably, the fixed disk is rotatably connected with a turntable close to the inside of the fixed disk through a bearing, and the turntable inside the movable disk is rotatably connected with the turntable inside the fixed disk through a straight reinforcing steel bar.
Preferably, the fixed disc is connected with the fixed block through welding, and the movable disc is connected with the ground through a pulley in a sliding mode.
Compared with the prior art, the invention has the beneficial effects that: according to the device, the servo motor, the second air cylinder and the clamping plate are arranged, when welding is carried out, the servo motor is controlled to operate, the servo motor drives the straight steel bars and the annular steel bars to rotate, so that the purpose of adjusting the rotation of the straight steel bars and the annular steel bars is achieved, the second air cylinder drives the clamping plate to be tightly attached to the annular steel bars, manual carrying is not needed, the problem that labor cost is high and efficiency is low is effectively solved, the whole length of the device can be quickly adjusted by arranging the electric hydraulic push rod which drives the moving plate and the pulleys to move, the problem that the device can only weld steel bars of one size is effectively solved, the problem that the straight steel bars are directly contacted with the device is avoided by arranging the rubber pads, and the problem that the service life of the device is shortened due to damage of the steel bars is effectively solved.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic view of the mounting of the second cylinder of the present invention;
FIG. 3 is a schematic structural view of the ramp of the present invention;
FIG. 4 is a schematic view of the installation of the rubber mat of the present invention;
FIG. 5 is a schematic view of the mounting of the third cylinder of the present invention;
fig. 6 is a plan view of the fixing block of the present invention.
In the figure: 1. fixing the disc; 2. a fixed block; 3. mounting a plate; 4. a first cylinder; 5. a welding gun; 6. reinforcing steel bar holes; 7. an annular reinforcing bar; 8. an L-shaped connecting arm; 9. a connecting plate; 10. a rotating shaft; 11. a movable tray; 12. straightening steel bars; 13. a turntable; 14. a servo motor; 15. a bearing; 16. a fixed mount; 17. a pulley; 18. a slope; 19. a second cylinder; 20. a splint; 21. an electric hydraulic push rod; 22. a rubber pad; 23. a third cylinder; 24. a bolt; 25. and a screw hole.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-6, an embodiment of an automatic welding and forming machine for a steel bar framework of an electric pole according to the present invention: the utility model provides an automatic welding forming machine of pole framework of steel reinforcement, including fixed disk 1, one side of fixed disk 1 is connected with fixed block 2, and the opposite side of fixed disk 1 is connected with slope 18, slope 18 is connected with in the one side of keeping away from fixed disk 1 and removes dish 11, and the internally mounted of slope 18 has electronic hydraulic push rod 21, the top of removing dish 11 is connected with L type linking arm 8, and remove the bottom of dish 11 and install pulley 17, remove dish 11 and fixed disk 1's front surface and all be connected with mounting panel 3, the bottom of L type linking arm 8 is connected with connecting plate 9, No. two cylinders 19(DA) are all installed to the both sides of connecting plate 9, No. two cylinders 19's output is connected with splint 20, the inside of fixed block 2 is provided with screw 25, the wall connection of screw 25 has bolt 24.
This pole framework of steel reinforcement automatic weld make-up machine: when the position of the welding gun 5 is adjusted, the third air cylinder 23 is controlled to operate, the third air cylinder 23 adjusts the distance between the welding gun 5 and the annular steel bar 7 through the mounting plate 3 and the first air cylinder 4, the first air cylinder 4 is controlled to operate, the first air cylinder 4 drives the welding gun 5 to move in the horizontal direction, and the position of the welding gun 5 can be adjusted rapidly.
Please refer to fig. 1, the inner walls of the fixed disk 1 and the movable disk 11 are both provided with a bearing 15, the inner wall of the bearing 15 is connected with a rotating disk 13, one side of the rotating disk 13 is connected with a rotating shaft 10, one end of the rotating shaft 10 far away from the rotating disk 13 is provided with a servo motor 14, and the bottom end of the servo motor 14 is connected with a fixed frame 16; the inner side of the mounting plate 3 is connected with a first cylinder 4, and the output end of the first cylinder 4 is connected with a welding gun 5, so that the device can conveniently weld the joint position of the annular steel bar 7 and the straight steel bar 12; the servo motor 14 is connected with the movable disk 11 through a fixed frame 16, so that the servo motor 14 is fixed through the fixed frame 16 conveniently, the servo motor 14 is rotationally connected with the rotary disk 13 inside the movable disk 11 through a rotating shaft 10, and the servo motor 14 drives the rotary disk 13 inside the movable disk 11 to rotate through the rotating shaft 10 conveniently; the fixed disc 1 is rotatably connected with the rotary disc 13 close to the inside of the fixed disc 1 through a bearing 15, so that the friction force between the fixed disc 1 and the rotary disc 13 is reduced conveniently, the rotary disc 13 inside the movable disc 11 is rotatably connected with the rotary disc 13 inside the fixed disc 1 through a straight steel bar 12, and the rotary disc 13 inside the movable disc 11 drives the rotary disc 13 inside the fixed disc 1 to rotate through the straight steel bar 12 conveniently; the fixed disc 1 is connected with the fixed block 2 in a welding mode, the fixed block 2 is convenient to fix on one side of the fixed disc 1, the movable disc 11 is connected with the ground in a sliding mode through the pulley 17, and the movable disc 11 is convenient to adjust through the pulley 17.
Please refer to fig. 3, the slope 18 is divided into two parts to facilitate the separation of the two parts of the slope 18, and the interior of the slope 18 is a hollow structure to facilitate the installation of the electro-hydraulic push rod 21 inside the slope 18.
Referring to fig. 4, the inner wall of reinforcing bar hole 6 is engaged with the outer surface of rubber mat 22 to facilitate connection of rubber mat 22 with the inner wall of reinforcing bar hole 6, and reinforcing bar hole 6 is fixedly connected with rubber mat 22 by adhesive glue to facilitate fixation of rubber mat 22 with the inner wall of reinforcing bar hole 6.
Please refer to fig. 6, the fixing block 2 is connected to the ground through the bolt 24 and the screw hole 25, and the bolt 24 is connected to the screw hole 25 through a screw, so that the fixing block 2 is connected to the ground through the bolt 24 and the screw hole 25.
Please refer to fig. 1, 4 and 5, the mounting plate 3 is connected to the fixed plate 1 and the movable plate 11 through a third cylinder 23, so as to adjust the position of the mounting plate 3 through the third cylinder 23, the inner wall of the rotating plate 13 is provided with a reinforcement hole 6, the inner wall of the reinforcement hole 6 is connected to a rubber pad 22, the inner wall of the rubber pad 22 is connected to a straight reinforcement 12, and the outer surface of the straight reinforcement 12 is provided with an annular reinforcement 7, so as to prevent the straight reinforcement 12 from damaging the reinforcement hole 6.
The working principle is as follows: firstly, before the device is used, the operation of the second air cylinder 19 is controlled, the second air cylinder 19 drives the clamping plate 20 to move towards the direction of the connecting plate 9 until the inner side of the clamping plate 20 is tightly attached to the annular steel bar 7, the annular steel bar 7 can be fixed at a preset position by the clamping plate 20, then the straight steel bar 12 penetrates through the rubber pad 22 until the two ends of the straight steel bar 12 are connected with the inner wall of the rubber pad 22, at the moment, the operation of the second air cylinder 19 is controlled, the second air cylinder 19 drives the clamping plate 20 to move towards the direction far away from the connecting plate 9, and then the annular steel bar 7 and the straight steel bar 12 can be placed; then, during welding, the third air cylinder 23 and the first air cylinder 4 in the mounting plate 3 are controlled to operate, the third air cylinder 23 and the first air cylinder 4 drive the welding gun 5 to move until the welding gun 5 is adjusted to a proper position, the welding gun 5 can weld the position where the annular steel bar 7 is connected with the straight steel bar 12, after the welding gun 5 finishes welding one position, the servo motor 14 drives the rotary disc 13 in the movable disc 11 to rotate through the rotating shaft 10, the rotary disc 13 drives the rotary disc 13 in the fixed disc 1 to rotate through the straight steel bar 12, the positions of the annular steel bar 7 and the straight steel bar 12 can be adjusted, and after the adjustment is finished, the rotary disc 13 can weld the other position where the annular steel bar 7 is connected with the straight steel bar 12; finally, after the welding gun 5 finishes welding the annular steel bar 7 and the straight steel bar 12, the second air cylinder 19 is controlled to operate, the second air cylinder 19 drives the clamping plate 20 to move towards the connecting plate 9 again until the inner side of the clamping plate 20 is tightly attached to the annular steel bar 7, the electric hydraulic push rod 21 is controlled to operate, when the electric hydraulic push rod 21 extends, the slope 18 is driven to separate, the slope 18 transmits the force generated when the electric hydraulic push rod 21 extends to the moving disc 11, the moving disc 11 transmits the force to the pulley 17, the pulley 17 drives the moving disc 11 to move, the moving disc 11 drives the L-shaped connecting arm 8 to move with the connecting plate 9, the connecting plate 9 drives the annular steel bar 7 and the straight steel bar 12 to move through the second air cylinder 19 and the clamping plate 20 until the annular steel bar 7 is completely separated from the rubber pad 22 in the fixed disc 1, and then the clamping plate 20 is separated from the annular steel bar 7, namely, the welded annular steel bar, after the ring-shaped bars 7 and the straight bars 12 are separated from the apparatus, the ring-shaped bars 7 and the straight bars 12 contact the slope 18 and leave the apparatus along the slope of the slope 18.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Claims (8)
1. The utility model provides an electric pole framework of steel reinforcement automatic weld make-up machine, includes fixed disk (1), its characterized in that: one side of fixed disk (1) is connected with fixed block (2), and the opposite side of fixed disk (1) is connected with slope (18), one side of keeping away from fixed disk (1) on slope (18) is connected with removes dish (11), and the internally mounted of slope (18) has electronic hydraulic push rod (21), the top of removing dish (11) is connected with L type linking arm (8), and removes the bottom of dish (11) and install pulley (17), the front surface of removing dish (11) and fixed disk (1) all is connected with mounting panel (3), the bottom of L type linking arm (8) is connected with connecting plate (9), No. two cylinders (19) are all installed to the both sides of connecting plate (9), the output of No. two cylinders (19) is connected with splint (20), the inside of fixed block (2) is provided with screw (25), the inner wall connection of screw (25) has bolt (24), the inside of mounting panel (3) is provided with No. three cylinder (23), mounting panel (3) are connected through No. three cylinder (23) with fixed disk (1) and removal dish (11), the inner wall of fixed disk (1) and removal dish (11) all is provided with bearing (15), the inner wall of bearing (15) is connected with carousel (13), the inner wall of carousel (13) is provided with reinforcing bar hole (6), the inner wall of reinforcing bar hole (6) is connected with rubber pad (22), the inner wall of rubber pad (22) is connected with straight reinforcing bar (12), the surface of straight reinforcing bar (12) is provided with annular reinforcing bar (7).
2. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 1, characterized in that: one side of carousel (13) is connected with pivot (10), servo motor (14) are installed in the one end of keeping away from carousel (13) in pivot (10), the bottom of servo motor (14) is connected with mount (16).
3. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 2, characterized in that: the inboard of mounting panel (3) is connected with cylinder (4), the output of cylinder (4) is connected with welder (5).
4. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 2, characterized in that: the servo motor (14) is connected with the movable disk (11) through a fixed frame (16), and the servo motor (14) is rotatably connected with a rotary disk (13) in the movable disk (11) through a rotary shaft (10).
5. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 1, characterized in that: the slope (18) is divided into two parts, and the interior of the slope (18) is of a hollow structure.
6. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 1, characterized in that: the fixing block (2) is connected with the ground through a bolt (24) and a screw hole (25), and the bolt (24) is connected with the screw hole (25) through threads.
7. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 3, characterized in that: the inner wall of the reinforcing steel bar hole (6) is matched with the outer surface of the rubber pad (22), and the reinforcing steel bar hole (6) is fixedly connected with the rubber pad (22) through viscous glue.
8. The automatic welding and forming machine for the electric pole steel reinforcement framework as recited in claim 1, characterized in that: the fixed disc (1) is connected with the fixed block (2) through welding.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298569.5A CN109332986B (en) | 2018-11-02 | 2018-11-02 | Automatic welding and forming machine for electric pole steel reinforcement framework |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811298569.5A CN109332986B (en) | 2018-11-02 | 2018-11-02 | Automatic welding and forming machine for electric pole steel reinforcement framework |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109332986A CN109332986A (en) | 2019-02-15 |
| CN109332986B true CN109332986B (en) | 2021-02-12 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811298569.5A Active CN109332986B (en) | 2018-11-02 | 2018-11-02 | Automatic welding and forming machine for electric pole steel reinforcement framework |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112122814B (en) * | 2020-09-27 | 2022-06-24 | 福建省二建建设集团有限公司 | Steel structure framework forming processing method for steel-concrete structure building stand column |
| CN112392143B (en) * | 2020-11-05 | 2022-02-01 | 福建江夏学院 | Assembly type building structure connecting device |
| CN114523233A (en) * | 2020-11-23 | 2022-05-24 | 湖南华中天地环保科技有限公司 | Skeleton processing welding set for dust removal sack |
| CN116275671B (en) * | 2023-05-23 | 2023-09-01 | 定州市宏远机械有限公司 | Multi-station intelligent welding device for automobile portal frame |
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2018
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| CN109332986A (en) | 2019-02-15 |
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Effective date of registration: 20190925 Address after: 528300 East Office Building 201-11, No. 11 Junye East Road, Beijiao Town, Shunde District, Foshan City, Guangdong Province Applicant after: Guangdong Bozhilin Robot Co., Ltd. Address before: 519000 -44144, 105 room 6, Baohua Road, Hengqin New District, Zhuhai, Guangdong (centralized office area) Applicant before: Building dream high tech Construction Company Limited |
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