CN111844709A

CN111844709A - Embossing system for PVC (polyvinyl chloride) plate and using method of embossing system

Info

Publication number: CN111844709A
Application number: CN202010747854.1A
Authority: CN
Inventors: 嵇明军
Original assignee: Individual
Current assignee: Yangzhou Fuming New Material Co ltd
Priority date: 2020-07-30
Filing date: 2020-07-30
Publication date: 2020-10-30
Anticipated expiration: 2040-07-30
Also published as: CN111844709B

Abstract

The invention discloses an embossing system of a PVC plate and a using method thereof, comprising a feeding device, a feeding mechanism, an embossing mechanism and a discharging device, wherein the feeding device is positioned at the left end of the feeding mechanism, the feeding device and the feeding mechanism are matched with each other, the feeding device adopts a vacuum chuck for feeding, two groups of stations to be fed are arranged, one feeding station feeds materials and the other feeding station feeds materials, the feeding efficiency is greatly increased, the embossing mechanism is positioned above the feeding mechanism, the embossing mechanism is arranged on the feeding mechanism in a sliding mode, the embossing mechanism and the feeding mechanism move synchronously, embossing accuracy is improved, the discharging device is located at the right end of the feeding mechanism, and the blanking device is matched with the feeding mechanism, the invention can realize synchronous embossing, save electrical equipment, reduce the waste of power resources, reduce the cost and increase the embossing accuracy.

Description

Embossing system for PVC (polyvinyl chloride) plate and using method of embossing system

Technical Field

The invention belongs to the technical field of PVC (polyvinyl chloride) plates, and particularly relates to an embossing system for a PVC plate and a using method thereof.

Background

With the rapid development of PVC plates, the surface treatment of PVC plates is concerned at present. In the traditional production line, the embossing and hot stamping device is large in size and complex in structure, cannot be installed in a PVC plate extrusion production line, cannot finish online embossing and hot stamping of PVC plates, the extruded and shaped PVC plates are generally directly stacked and stored, and when the embossing and hot stamping treatment is required to be carried out on the surfaces of the PVC plates, the PVC plates are sent into the embossing and hot stamping device for embossing and hot stamping treatment.

Disclosure of Invention

The present invention is directed to an embossing system for PVC sheets and a method for using the same to solve the above problems.

In order to achieve the purpose, the invention provides the following technical scheme: an embossing system for PVC plates comprises a feeding device, a feeding mechanism, an embossing mechanism and a discharging device, wherein the feeding device is positioned at the left end of the feeding mechanism, the feeding device and the feeding mechanism are matched with each other, the feeding device adopts a vacuum chuck for feeding, two groups of stations to be fed are arranged, one feeding station is used for feeding, one material is used for supplementing, the feeding efficiency is greatly increased, the embossing mechanism is positioned above the feeding mechanism, the embossing mechanism is arranged on the feeding mechanism in a sliding mode, the embossing mechanism and the feeding mechanism move synchronously, the embossing accuracy is improved, the discharging device is positioned at the right end of the feeding mechanism, and the discharging device and the feeding mechanism are matched with each other; the feeding device comprises a support frame, a driving motor a is fixedly arranged in the middle of the support frame through a bolt, an output shaft is connected to the upper end output end of the driving motor a in a transmission mode, a support plate is fixedly arranged at the upper end portion of the output shaft, the driving motor a can drive the output shaft to rotate through the arranged driving motor a, the output shaft drives the support plate to rotate, the driving motor a is a forward and reverse rotating motor, an annular track groove is formed in the upper portion of the support frame, three groups of support wheels are fixedly arranged on the lower surface of the support plate and are all arranged in the annular track groove in a sliding mode, the three groups of support wheels play a role of supporting the support plate, the weighing capacity of the support plate is improved by adopting the design of the support wheels, the support plate can bear the weight of two groups of PVC plates, a placing position a and a placing position b are symmetrically arranged on the upper surface, the PVC plate fixing device is characterized in that a sliding block is connected to the sliding groove in a sliding mode, the sliding block is locked and fixed through a locking bolt, the position of the sliding block can be adjusted conveniently, PVC plates of different sizes can be adapted, a sponge cushion is arranged on the inner side of the sliding block and plays a role in protecting the plates, a support is arranged on one side of the support frame and is in a T-shaped shape, a ball screw is fixedly mounted on the side face of the upper portion of the support frame, a sliding seat is fixedly connected to one side of a moving nut on the ball screw and can move on the ball screw, an air cylinder a is fixedly mounted above the sliding seat through a bolt, a clamp is connected to the lower end output end of the air cylinder a, the air cylinder a can drive the clamp to move up and down, the PVC plates can be fixed through the arranged clamp, the clamp comprises a support, the PVC plate embossing mechanism comprises a support cross rod, a cylinder a and a ball screw, wherein mounting holes are uniformly formed in the support cross rod, vacuum suckers are fixedly, tightly and fixedly mounted on the mounting holes through bolts, air pipes are connected to the vacuum suckers, electromagnetic valves are mounted on the air pipes and used for controlling the vacuum suckers, the PVC plate can be attracted and fixed through the vacuum suckers, the cylinder a is lifted, and then the PVC plate can be conveyed to a frame of the embossing mechanism to be processed through the movement of the ball screw; the feeding mechanism comprises a rectangular frame body, two groups of limiting slide rails arranged side by side are arranged above the rectangular frame body, an embossing mechanism is connected onto the limiting slide rails in a sliding mode, the embossing mechanism comprises a frame arranged on the limiting slide rails in a sliding mode, the arranged frame can move on the limiting slide rails, a limiting slide groove is fixedly connected below the frame, the limiting slide groove and the limiting slide rails are arranged in a limiting sliding mode, and a power mechanism is fixedly installed in the middle of the lower portion of the rectangular frame body; the power mechanism comprises a driving motor b, the driving motor b is a forward and reverse rotating motor, a gear box is connected to the output end of the driving motor b, an output shaft a is arranged at the right end of the gear box, an output shaft b is arranged on the front side of the gear box, the gear box comprises a box body fixedly mounted below the rectangular frame body through bolts, a bevel gear a is mounted inside the box body, one side of the bevel gear a is meshed and connected with a bevel gear b, one side of the bevel gear b is meshed and connected with a bevel gear c, a middle shaft of the bevel gear b is in transmission connection with a rotating disc, a middle shaft of the bevel gear c is in transmission connection with a lead screw, the arranged driving motor b can simultaneously drive the rotating disc and the lead screw to run, synchronous running is convenient to realize, the lead screw is in transmission connection with the output, the upper part of the threaded sleeve is fixedly connected with the lower end of the frame through a bolt, the screw rod rotates to drive the threaded sleeve to move, the frame is fixedly connected with the upper part of the threaded sleeve so as to drive the frame to move, the output shaft b is in transmission connection with a rotating disc, the rotating disc is movably connected with a connecting rod, the other end of the connecting rod rotates and is movably connected with a supporting swing arm, the supporting swing arm is movably connected with a hinge seat, the other end of the supporting swing arm is movably connected with a traction rod, the upper part of the frame is fixedly connected with a guide pillar, the guide pillar is slidably connected with a moving frame, a linear bearing is connected between the moving frame and the guide pillar, the moving frame can move up and down on the guide pillar, a rotating shaft is fixedly installed on the side surface of the moving frame, the other, the movable frame is fixedly arranged below the movable frame, the embossing plate is fixedly arranged on the fixed frame, the movable frame can drive the embossing plate to move up and down, and the arranged embossing plate is convenient for embossing; unloader is including installing at the inclined support and the cylinder b of fixed mounting in the frame below of rectangle support body right-hand member, be connected with the push pedal on cylinder b's the output, the cylinder is evenly installed to the top of inclined support, the trailing end connection of inclined support has the horizontal stand, the cylinder sets up on inclined support and horizontal stand, be provided with the rubber layer on the surface of cylinder, after the knurling is accomplished, the removal of push pedal can be driven to cylinder b, and the push pedal can promote the PVC panel that the knurling was accomplished and transfer the inclined support, and PVC panel can be deposited to the horizontal stand that inclined support below set up, and the rubber layer of setting can play the effect of protection to accomplish the unloading operation.

The use method of the embossing system for the PVC plate comprises the following steps:

s1: PVC plates are placed on the supporting plate above the supporting frame, and the PVC plates which are stacked together can be placed on the placing position a and the placing position b respectively; after the PVC plates on the placing position a are completely fed, starting a driving motor a, driving a supporting plate to rotate by 90 degrees by the driving motor a, feeding the PVC plates on the placing position b, and simultaneously performing supplementary feeding on the placing position a;

s2: a ball screw on the bracket can drive the sliding block to move, an air cylinder a arranged on the sliding block can drive the clamp to move up and down, and the clamp can clamp and fix the PVC plate and then place the PVC plate on the frame above the limiting sliding rail;

s3: the driving motor b is started, the driving motor b can drive a conical gear a inside the gear box to rotate, the conical gear a is meshed with the conical gear b so as to drive the rotating disc to rotate, a connecting rod movably connected to the rotating disc can drive the supporting swing arm to move, the supporting swing arm drives the traction rod to move up and down, and the traction rod is used for driving the moving frame to move up and down in a traction mode;

s4: an embossing plate is arranged below the movable frame, and the embossing plate can be used for embossing the PVC plate;

s5: starting the driving motor b, wherein the driving motor b can drive the bevel gear c to rotate, the bevel gear c can drive the screw rod to rotate, and the threaded sleeve in threaded connection on the screw rod can drive the frame to move;

s6: after the knurling is completed, the cylinder b is started, the cylinder b can drive the push plate to move, and the push plate can push the embossed PVC plate to be transferred to the inclined support to complete the blanking operation.

The invention has the technical effects and advantages that:

(1) the feeding device adopts the vacuum chuck for feeding, is provided with two groups of stations for waiting for feeding, and feeds a material, thereby greatly increasing the feeding efficiency.

(2) Can drive the rotation of output shaft through the driving motor a that sets up, the output shaft drives the rotation of layer board again, open the top of support frame has the annular track groove, fixed mounting has three supporting wheels of group on the lower surface of layer board, three supporting wheels of group all slide to set up at the annular track inslot, three supporting wheels of group of setting play the effect of supporting the layer board, adopt the supporting wheel design, increased the weighing capacity of layer board, make the layer board can bear the weight of two sets of PVC panel.

(3) The rotation of lead screw, can drive the removal of thread bush, the top fixedly connected with frame of thread bush, thereby can drive the removal of frame, the rotation of rotary disk, can drive the connecting rod and follow the removal, the rotatory removal that supports the swing arm that drives of connecting rod, it can drive reciprocating of traction lever to support the swing arm, the traction lever thereby can drive the movable frame and remove on the guide pillar, the below fixed mounting who removes the frame has the mount, fixed mounting has the knurling board on the mount, the reciprocating of removing the frame can drive reciprocating of knurling board, the knurling board of setting is convenient for carry out the knurling operation, be convenient for realize carrying out synchronous knurling when the frame drives the removal of PVC panel, the accuracy of greatly increased knurling.

Drawings

FIG. 1 is a schematic top view of the present invention;

FIG. 2 is a schematic structural view of an embossing mechanism of the present invention;

FIG. 3 is a schematic structural view of a loading device according to the present invention;

FIG. 4 is a schematic view of the clamp of the present invention;

FIG. 5 is a schematic view of the internal structure of the gear box of the present invention.

In the figure: 1. a feeding device; 101. a support frame; 102. a foot pad; 103. a support plate; 104. driving a motor a; 105. an output shaft; 106. a fixed seat; 107. placing a bit a; 108. placing a bit b; 109. a chute; 1010. a slider; 1011. a support; 1012. a ball screw; 1013. a slide base; 1014. a cylinder a; 1015. a clamp; 10151. a support frame body; 10152. a support rail; 10153. mounting holes; 10154, vacuum chuck; 1016. an annular track groove; 1017. a support wheel; 2. a feeding mechanism; 201. a rectangular frame body; 202. a limiting slide rail; 3. an embossing mechanism; 301. a frame; 302. a limiting chute; 303. a guide post; 304. a movable frame; 305. embossing plates; 306. a fixed mount; 307. a power mechanism; 3071. a drive motor b; 3072. a gear case; 30721. a box body; 30722. a bevel gear a; 30723. a bevel gear b; 30724. a bevel gear c; 3073. an output shaft a; 3074. an output shaft b; 3075. a screw rod; 3076. a threaded sleeve; 3077. rotating the disc; 3078. a connecting rod; 3079. supporting the swing arm; 30710. a hinged seat; 30711. a draw bar; 308. a rotating shaft; 4. a blanking device; 401. a tilting bracket; 402. a cylinder b; 403. pushing the plate; 404. a drum; 405. and (4) a horizontal bracket.

Detailed Description

In the description of the present invention, it should be noted that the terms "upper", "lower", "inner", "outer", "top/bottom", and the like indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplification of description, but do not indicate or imply that the referred device or element must have a specific orientation, be constructed in a specific orientation, and be operated, and thus should not be construed as limiting the present invention. Furthermore, the terms "first" and "second" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.

In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "disposed," "sleeved/connected," "connected," and the like are to be construed broadly, e.g., "connected," which may be fixedly connected, detachably connected, or integrally connected; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The specific meanings of the above terms in the present invention can be understood in specific cases to those skilled in the art.

In the embodiment, referring to fig. 1-5, an embossing system for PVC plates comprises a feeding device 1, a feeding mechanism 2, an embossing mechanism 3 and a discharging device 4, wherein the feeding device 1 is located at the left end of the feeding mechanism 2, the feeding device 1 and the feeding mechanism 2 are matched with each other, the feeding device 1 adopts a vacuum chuck 10154 for feeding, two groups of stations to be fed are arranged, one feeding station is used for feeding, the feeding efficiency is greatly increased, the embossing mechanism 3 is located above the feeding mechanism 2, the embossing mechanism 3 is arranged on the feeding mechanism 2 in a sliding manner, the embossing mechanism 3 and the feeding mechanism 2 move synchronously, the embossing accuracy is improved, the discharging device 4 is located at the right end of the feeding mechanism 2, and the discharging device 4 and the feeding mechanism 2 are matched with each other;

the feeding device 1 comprises a supporting frame 101, a pad 102 is connected below the supporting frame 101, a driving motor a104 is fixedly installed in the middle of the supporting frame 101 through bolts, an output end of the upper end of the driving motor a104 is in transmission connection with an output shaft 105, a supporting plate 103 is fixedly installed at the end of the upper end of the output shaft 105 through a fixing seat 106, the driving motor a104 can drive the output shaft 105 to rotate, the output shaft 105 can drive the supporting plate 103 to rotate, the driving motor a104 is a forward and reverse rotating motor, an annular track groove 1016 is formed above the supporting frame 101, three groups of supporting wheels 1017 are fixedly installed on the lower surface of the supporting plate 103, the three groups of supporting wheels 1017 are all arranged in the annular track groove 1016 in a sliding mode, the three groups of supporting wheels 1017 are arranged to play a role in supporting the supporting plate 103, the design of the supporting wheels 1017 is adopted, the weighing capacity of the, the upper surface of the supporting plate 103 is symmetrically provided with a placing position a107 and a placing position b108, the placing position a107 and the placing position b108 are both provided with a sliding groove 109, the sliding groove 109 is connected with a sliding block 1010 in a sliding manner, the sliding block 1010 is locked and fixed through a locking bolt, the position of the sliding block 1010 is convenient to adjust, the sliding block can adapt to PVC plates with different sizes, a sponge pad is arranged on the inner side of the sliding block 1010 and plays a role in protecting the plates, one side of the supporting frame 101 is provided with a support 1011, the support 1011 is T-shaped, the upper side of the support 1011 is fixedly provided with a ball screw 1012, one side of a movable nut on the ball screw 1012 is fixedly connected with a sliding seat 1013, the sliding seat 1013 can move on the ball screw 1012, an air cylinder a1014 is fixedly arranged above the sliding seat 1013 through a bolt, the lower end output end of the air cylinder a, the PVC plate can be fixed by the arranged clamp 1015, the clamp 1015 comprises a support frame body 10151 arranged on the output end of the lower end of the air cylinder a1014, a support cross rod 10152 is fixedly welded on the support frame body 10151, mounting holes 10153 are uniformly formed in the support cross rod 10152, a vacuum sucker 10154 is fixedly locked and mounted on the mounting holes 10153 through bolts, an air pipe is connected onto the vacuum sucker 10154, an electromagnetic valve is mounted on the air pipe and used for controlling the vacuum sucker 10154, the set vacuum sucker 10154 can attract and fix the PVC plate, the air cylinder a1014 is lifted, and then the PVC plate can be moved to the frame 301 of the embossing mechanism 3 to be processed by the movement of the ball screw 1012;

the feeding mechanism 2 comprises a rectangular frame body 201, two groups of limiting slide rails 202 arranged side by side are arranged above the rectangular frame body 201, an embossing mechanism 3 is connected onto the limiting slide rails 202 in a sliding manner, the embossing mechanism 3 comprises a frame 301 arranged on the limiting slide rails 202 in a sliding manner, the arranged frame 301 can move on the limiting slide rails 202, a limiting slide groove 302 is fixedly connected below the frame 301, the limiting slide groove 302 and the limiting slide rails 202 are arranged in a mutually limiting sliding manner, and a power mechanism 307 is fixedly arranged in the middle of the lower part of the rectangular frame body 201;

the power mechanism 307 comprises a driving motor b3071, the driving motor b3071 is a forward and reverse rotation motor, the output end of the driving motor b3071 is connected with a gear box 3072, the right end of the gear box 3072 is provided with an output shaft a3073, the front surface of the gear box 3072 is provided with an output shaft b3074, the gear box 3072 comprises a box body 30721 fixedly installed below the rectangular frame body 201 through bolts, a bevel gear a30722 is installed inside the box body 30721, one side of the bevel gear a30722 is in meshing connection with a bevel gear b30723, one side of the bevel gear b30723 is in meshing connection with a bevel gear c30724, the middle shaft of the bevel gear b30723 is in transmission connection with a rotating disc 3077, the middle shaft of the bevel gear c30724 is in transmission connection with a screw rod 3075, the driving motor b3071 can simultaneously drive the rotating discs 3077 and 3075 to operate, synchronous operation is convenient to realize, the output shaft a screw rod 3075 is in transmission, the upper part of the threaded sleeve 3076 is fixedly connected with the lower end of the frame 301 through a bolt, the rotation of the screw rod 3075 can drive the threaded sleeve 3076 to move, the frame 301 is fixedly connected with the upper part of the threaded sleeve 3076 so as to drive the frame 301 to move, the rotating disc 3077 is connected with the output shaft b3074 in a transmission way, the rotating disc 3077 is movably connected with the connecting rod 3078, the other end of the connecting rod 3078 is movably connected with the supporting swing arm 3079 in a rotating way, the supporting swing arm 3079 is movably connected with the hinged seat 30710, the other end of the supporting swing arm 3079 is movably connected with the traction rod 30711, the guide column 303 is fixedly connected with the upper part of the frame 301, the guide column 303 is connected with the moving frame 304 in a sliding way, a linear bearing is connected between the moving frame 304 and the guide column 303, the moving frame 304 can move up and down on the guide column, the rotation of the rotating disc 3077 can drive the connecting rod 3078 to move along with the rotation, the rotation of the connecting rod 3078 drives the support swing arm 3079 to move, the support swing arm 3079 can drive the traction rod 30711 to move up and down, the traction rod 30711 can drive the moving frame 304 to move on the guide post 303, a fixed frame 306 is fixedly arranged below the moving frame 304, an embossing plate 305 is fixedly arranged on the fixed frame 306, the moving frame 304 can drive the embossing plate 305 to move up and down by moving up and down, and the arranged embossing plate 305 is convenient for embossing;

unloader 4 is including installing slope support 401 and the cylinder b402 of fixed mounting in frame 301 below at rectangle support body 201 right-hand member, be connected with push pedal 403 on the output of cylinder b402, cylinder 404 is evenly installed to the top of slope support 401, the trailing end of slope support 401 is connected with horizontal stand 405, cylinder 404 sets up on slope support 401 and horizontal stand 405, be provided with the rubber layer on the surface of cylinder 404, after the knurling is accomplished, cylinder b402 can drive the removal of push pedal 403, push pedal 403 can promote the PVC panel that the knurling was accomplished and transfer to slope support 401, the PVC panel can be deposited to the horizontal stand 405 that slope support 401 below set up, the rubber layer of setting can play the effect of protection, thereby accomplish the unloading operation.

s1: PVC plates are placed on the supporting plate 103 above the supporting frame 101, and the stacked PVC plates can be placed on the placing position a107 and the placing position b108 respectively; after the PVC plates on the placing position a107 are completely loaded, starting a driving motor a104, driving a supporting plate 103 to rotate by 90 degrees by the driving motor a104, loading the PVC plates on the placing position b108, and simultaneously supplementing materials to the placing position a 107;

s2: the ball screw 1012 on the bracket 1011 can drive the sliding seat 1013 to move, the air cylinder a1014 arranged on the sliding seat 1013 can drive the clamp 1015 to move up and down, and the clamp 1015 can clamp and fix the PVC plate and then place the PVC plate on the frame 301 above the limit sliding rail 202;

s3: the driving motor b3071 is started, the driving motor b3071 can drive the conical gear a30722 in the gear box 3072 to rotate, the conical gear a30722 is meshed with the conical gear b30723 to drive the rotating disc 3077 to rotate, the connecting rod 3078 movably connected to the rotating disc 3077 can drive the supporting swing arm 3079 to move, the supporting swing arm 3079 drives the traction rod 30711 to move up and down, and the traction rod 30711 is used for driving the moving frame 304 to move up and down in a traction manner;

s4: an embossing plate 305 is arranged below the moving frame 304, and the embossing plate 305 can perform embossing operation on the PVC plate;

s5: the driving motor b3071 is started, meanwhile, the driving motor b3071 can drive the bevel gear c30724 to rotate, the bevel gear c30724 can drive the screw rod 3075 to rotate, and the threaded sleeve 3076 in threaded connection with the screw rod 3075 can drive the frame 301 to move;

s6: after embossing is completed, the air cylinder b402 is started, the air cylinder b402 can drive the push plate 403 to move, and the push plate 403 can push the embossed PVC plate to be transferred to the inclined bracket 401, so that blanking operation is completed.

It should be noted that: in the present application, the driving motor a104, the driving motor b3071, the cylinder a1014 and the cylinder b402 are conventional devices, and the present application is only applied, and the working principle and the electrical connection relationship thereof belong to the prior art, and therefore are not described in detail.

The working principle is as follows: PVC plates are placed on the supporting plate 103 above the supporting frame 101, and the stacked PVC plates can be placed on the placing position a107 and the placing position b108 respectively; after the PVC sheet material on the placing position a107 is completely loaded, the driving motor a104 is started, the driving motor a104 drives the supporting plate 103 to rotate by 90 degrees, the PVC sheet material on the placing position b108 is loaded, meanwhile, the supplementary material can be loaded on the placing position a107, the ball screw 1012 on the bracket 1011 can drive the sliding seat 1013 to move, the cylinder a1014 arranged on the sliding seat 1013 can drive the clamp 1015 to move up and down, the clamp 1015 can clamp and fix the PVC sheet material, then the PVC sheet material is placed on the frame 301 above the limit sliding rail 202, the driving motor b3071 is started, the driving motor b3071 can drive the internal bevel gear a30722 of the gear box 3072 to rotate, the bevel gear a30722 is meshed with the bevel gear b30723 to drive the rotation of the rotating disc 3077, the connecting rod 3078 movably connected on the rotating disc 3077 can drive the supporting swing arm 3079 to move, the supporting swing arm 3079 drives the traction rod 30711 to move up and down, and the traction rod 30711 is used for, install embossing plate 305 in the below of removing frame 304, embossing plate 305 can carry out the knurling operation to the PVC panel, start driving motor b3071, driving motor b3071 can drive the rotation of conical gear c30724 simultaneously, conical gear c30724 can drive the rotation of lead screw 3075, threaded connection's thread bush 3076 can drive the removal of frame 301 on the lead screw 3075, after the knurling is accomplished, start cylinder b402, cylinder b402 can drive the removal of push pedal 403, push pedal 403 can promote the PVC panel of knurling completion and transfer inclined support 401, accomplish the unloading operation, two sets of output shafts that gear box 3072 set up, can realize synchronous knurling, and save electrical equipment, reduce the waste of electric power resources, reduce cost.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. An embossing system of PVC panel which characterized in that: the embossing device comprises a feeding device (1), a feeding mechanism (2), an embossing mechanism (3) and a discharging device (4), wherein the feeding device (1) is positioned at the left end of the feeding mechanism (2), the feeding device (1) and the feeding mechanism (2) are matched with each other, the embossing mechanism (3) is positioned above the feeding mechanism (2), the embossing mechanism (3) is arranged on the feeding mechanism (2) in a sliding manner, the discharging device (4) is positioned at the right end of the feeding mechanism (2), and the discharging device (4) and the feeding mechanism (2) are matched with each other;

the feeding device (1) comprises a supporting frame (101), a driving motor a (104) is fixedly mounted in the middle of the supporting frame (101) through bolts, an output shaft (105) is connected to the upper end output end of the driving motor a (104) in a transmission mode, a supporting plate (103) is fixedly mounted at the upper end of the output shaft (105), a placing position a (107) and a placing position b (108) are symmetrically arranged on the upper surface of the supporting plate (103), a sliding groove (109) is formed in each of the placing position a (107) and the placing position b (108), a support (1011) is arranged on one side of the supporting frame (101), the support (1011) is in a T shape, a ball screw (1012) is fixedly mounted on the side face of the upper portion of the support (1011), a sliding seat (1013) is fixedly connected to one side of a moving nut on the ball screw (1012), and an air cylinder a (1014) is fixedly mounted above, a clamp (1015) is connected to the lower end output end of the cylinder a (1014);

the feeding mechanism (2) comprises a rectangular frame body (201), two groups of limiting sliding rails (202) arranged side by side are arranged above the rectangular frame body (201), an embossing mechanism (3) is connected onto the limiting sliding rails (202) in a sliding mode, the embossing mechanism (3) comprises a frame (301) arranged on the limiting sliding rails (202) in a sliding mode, a limiting sliding groove (302) is fixedly connected to the lower portion of the frame (301), the limiting sliding groove (302) and the limiting sliding rails (202) are arranged in a limiting sliding mode, and a power mechanism (307) is fixedly installed in the middle of the lower portion of the rectangular frame body (201);

the power mechanism (307) comprises a driving motor b (3071), a gear box (3072) is connected to the output end of the driving motor b (3071), an output shaft a (3073) is arranged at the right end of the gear box (3072), an output shaft b (3074) is arranged on the front face of the gear box (3072), a lead screw (3075) is connected to the output shaft a (3073) in a transmission manner, a threaded sleeve (3076) is connected to the lead screw (3075) in a threaded manner, the upper portion of the threaded sleeve (3076) is fixedly connected with the lower end of the frame (301) through a bolt, a rotating disc (3077) is connected to the output shaft b (3074) in a transmission manner, a connecting rod (3078) is movably connected to the rotating disc (3077), a supporting swing arm (3079) is movably connected to the other end of the connecting rod (3078) in a rotating manner, a hinged seat (30710) is movably connected to the supporting swing arm (3079), a guide post (303) is fixedly connected above the frame (301), a moving frame (304) is connected onto the guide post (303) in a sliding manner, a rotating shaft (308) is fixedly installed on the side surface of the moving frame (304), the other end of the traction rod (30711) is rotatably and movably connected with the rotating shaft (308), a fixed frame (306) is fixedly installed below the moving frame (304), and an embossing plate (305) is fixedly installed on the fixed frame (306);

unloader (4) are including installing slope support (401) and the cylinder b (402) of fixed mounting in frame (301) below at rectangle support body (201) right-hand member, be connected with push pedal (403) on the output of cylinder b (402), cylinder (404) are evenly installed to the top of slope support (401).

2. An embossing system for PVC sheets, as claimed in claim 1, characterized in that: anchor clamps (1015) are including installing support body (10151) on cylinder a (1014) lower extreme output, support fixed welding on support body (10151) and have support horizontal pole (10152), it has mounting hole (10153) to evenly open on horizontal pole (10152) to support, install vacuum chuck (10154) through bolt fixed locking on mounting hole (10153).

3. An embossing system for PVC sheets, as claimed in claim 1, characterized in that: annular track groove (1016) has been opened to the top of support frame (101), fixed mounting has three supporting wheel of group (1017) on the lower surface of layer board (103), three groups supporting wheel (1017) all slide to set up in annular track groove (1016).

4. An embossing system for PVC sheets, as claimed in claim 1, characterized in that: a linear bearing (304) is connected between the moving frame (304) and the guide post (303).

5. An embossing system for PVC sheets, as claimed in claim 1, characterized in that: the gearbox (3072) includes box (30721) through bolt fixed mounting below the rectangle support body (201), the internally mounted of box (30721) has conical gear a (30722), one side meshing of conical gear a (30722) is connected with conical gear b (30723), one side meshing of conical gear b (30723) is connected with conical gear c (30724), the axis of conical gear b (30723) is connected with transmission between rotary disk (3077), transmission is connected between the axis of conical gear c (30724) and lead screw (3075).

6. An embossing system for PVC sheets, as claimed in claim 1, characterized in that: the tail end of the inclined bracket (401) is connected with a horizontal bracket (405), the roller (404) is arranged on the inclined bracket (401) and the horizontal bracket (405), and a rubber layer is arranged on the outer surface of the roller (404).

7. A method for using the embossing system for PVC sheets according to claim 1, characterized in that the method is as follows:

s1: PVC plates are placed on a supporting plate (103) above a supporting frame (101), and the stacked PVC plates can be placed on a placing position a (107) and a placing position b (108) respectively; after the PVC plates on the placing position a (107) are completely fed, starting a driving motor a (104), driving a supporting plate (103) to rotate by 90 degrees by the driving motor a (104), feeding the PVC plates on the placing position b (108), and simultaneously performing supplementary feeding on the placing position a (107);

s2: the ball screw (1012) on the bracket (1011) can drive the sliding seat (1013) to move, the air cylinder a (1014) arranged on the sliding seat (1013) can drive the clamp (1015) to move up and down, and the clamp (1015) can clamp and fix the PVC plate and then place the PVC plate on the frame (301) above the limiting sliding rail (202);

s3: the driving motor b (3071) is started, the driving motor b (3071) can drive the internal bevel gear a (30722) of the gear box (3072) to rotate, the bevel gear a (30722) is meshed with the bevel gear b (30723) so as to drive the rotating disc (3077) to rotate, the connecting rod (3078) movably connected to the rotating disc (3077) can drive the supporting swing arm (3079) to move, the supporting swing arm (3079) drives the traction rod (30711) to move up and down, and the traction rod (30711) is used for driving the moving frame (304) to move up and down in a traction mode;

s4: an embossing plate (305) is arranged below the moving frame (304), and the embossing plate (305) can carry out embossing operation on the PVC plate;

s5: starting a driving motor b (3071), wherein the driving motor b (3071) can drive a bevel gear c (30724) to rotate, the bevel gear c (30724) can drive a screw rod (3075) to rotate, and a threaded sleeve (3076) in threaded connection with the screw rod (3075) can drive the frame (301) to move;

s6: after embossing is finished, the air cylinder b (402) is started, the air cylinder b (402) can drive the push plate (403) to move, the push plate (403) can push the embossed PVC plate to be transferred to the inclined bracket (401), and blanking operation is finished.