CN109318349B - Prefabricated component general combination side form, mould - Google Patents
Prefabricated component general combination side form, mould Download PDFInfo
- Publication number
- CN109318349B CN109318349B CN201811238416.1A CN201811238416A CN109318349B CN 109318349 B CN109318349 B CN 109318349B CN 201811238416 A CN201811238416 A CN 201811238416A CN 109318349 B CN109318349 B CN 109318349B
- Authority
- CN
- China
- Prior art keywords
- side die
- locking
- support
- holes
- prefabricated
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Links
- 230000000149 penetrating effect Effects 0.000 claims abstract description 6
- 230000000903 blocking effect Effects 0.000 claims description 9
- 239000002002 slurry Substances 0.000 claims description 8
- 229910001294 Reinforcing steel Inorganic materials 0.000 claims description 4
- 239000002131 composite material Substances 0.000 claims 1
- 229910000831 Steel Inorganic materials 0.000 description 8
- 239000010959 steel Substances 0.000 description 8
- 238000004519 manufacturing process Methods 0.000 description 4
- 238000009417 prefabrication Methods 0.000 description 4
- 230000009286 beneficial effect Effects 0.000 description 2
- 239000004567 concrete Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 230000002787 reinforcement Effects 0.000 description 2
- 238000010276 construction Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 239000004574 high-performance concrete Substances 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/02—Moulds with adjustable parts specially for modifying at will the dimensions or form of the moulded article
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0011—Mould seals
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/0002—Auxiliary parts or elements of the mould
- B28B7/0014—Fastening means for mould parts, e.g. for attaching mould walls on mould tables; Mould clamps
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/20—Hydro energy
Abstract
The utility model discloses a universal combined side die and a die for prefabricated parts. The combined side die comprises a side die support, and a plurality of guide holes penetrating through the inner wall surface and the outer wall surface of the side die support are formed in the side die support which extends longitudinally; a plurality of standard blocks, each standard block comprising a panel positioned on the inner side of the side mold support and a sliding rod vertically fixed on the panel; and a connecting member disposed outside the side mold support; the side die supports are provided with a plurality of standard blocks, sliding rods of each standard block penetrate through corresponding guide holes in the side die supports and extend out of the side die supports, the sliding rods are fixed together through the connecting pieces, and panels are combined together to form a prefabricated surface of the side die supports; and a locking structure for locking the standard block on the side die support is arranged between the sliding rod and the side die support. The utility model has strong universality and greatly saves the cost of the die.
Description
Technical Field
The utility model relates to a universal combined side die and a universal combined side die for prefabricated parts, and belongs to the field of PC residential industrialization (building).
Background
Because of the diversity and the speciality of wallboard components, unified standards are difficult to form, components with the same size are difficult to reuse on other projects after one project is used up due to inconsistent arrangement of horizontal ribs and longitudinal connecting ribs, and the great waste of the mould is caused, so that the manufacturing cost of the components is greatly increased. And most factories now adopt an integrated welding mould, so that demoulding is difficult and components are often damaged.
The Chinese patent No. 202826044U discloses a mould for manufacturing a prestressed guard pile by a long line method, which comprises a side mould, a bottom mould, an end mould and an upper pull rod, wherein the side mould is a long-strip-shaped mould plate formed by connecting a pile body side mould and a pile end side mould in a blocking way through bolts, and the blocking side mould consists of a steel panel, a bracket and an adjustable roller. The end mould is vertically clamped between the pile end side moulds. The free combination of the two types of side dies is adopted in the patent, so that the die plate is suitable for pile manufacture with different lengths, the die plate universality is strong, the die plate amortization cost is greatly reduced, the side dies are mechanically assembled, the construction is convenient, and the work efficiency is high. The above patent is applicable to pile manufacturing and cannot be applied to prefabrication of building prefabricated members.
Disclosure of Invention
The utility model aims to provide a prefabricated part universal combined side die and a die, wherein the die can be used for standard unit combination according to the shape of the prefabricated part, has strong die universality and can greatly save die cost. Furthermore, the die can be disassembled integrally, and can also be disassembled singly at the place where slurry leakage is serious, so that the damage of components is avoided.
In order to achieve the above purpose, the technical scheme adopted by the utility model is as follows:
the utility model provides a prefabricated component general combination side form which structural feature is, includes:
the side die supports are provided with a plurality of guide holes penetrating through the inner wall surface and the outer wall surface of the side die supports;
a plurality of standard blocks, each standard block comprising a panel positioned on the inner side of the side mold support and a sliding rod vertically fixed on the panel; and
a connecting member disposed outside the side mold support;
the side die supports are provided with a plurality of standard blocks, sliding rods of each standard block penetrate through corresponding guide holes in the side die supports and extend out of the side die supports, the sliding rods are fixed together through the connecting pieces, and panels are combined together to form a prefabricated surface of the side die supports; and a locking structure for locking the standard block on the side die support is arranged between the sliding rod and the side die support.
When the die is disassembled, the die can be generally disassembled integrally, and if the die is disassembled under special conditions, a single standard block can be disassembled, so that the single die is disassembled.
Furthermore, the mould can be used for standard unit combination according to the shape of the prefabricated part, and in some special cases, the mould can be used for realizing the universality by only replacing a small part of units.
According to the embodiment of the utility model, the utility model can be further optimized, and the following technical scheme is formed after the optimization:
in order to facilitate the integral form removal and the adjustment of the size of the prefabricated surface, the connecting piece is provided with a plurality of fixing holes, the extending end of the sliding rod is provided with a threaded section, and the sliding rod is fixed on the connecting piece through the threaded section penetrating through the corresponding fixing hole and a bolt matched with the threaded section.
The locking structure comprises: a plurality of locking holes which are arranged on the top end surface of the side die support and extend downwards, wherein each locking hole is communicated with the corresponding guide hole, and locking bolts; the locking holes are threaded holes or nuts fixed on the top end face of the side die support are arranged at the tops of the locking holes, and the locking bolts penetrate through the corresponding locking holes and are in threaded connection with the threaded holes or the nuts.
In order to facilitate guiding and prevent the panel from rotating, the sliding rod is a square rod.
To facilitate the overall adjustment of the panel, a plurality of guide holes are longitudinally aligned in a row.
In order to adapt to prefabrication of prefabricated components with different widths, the side die supports a plurality of units to be fixedly formed. Thus, by increasing or decreasing the units supported by the side mold, the width of the prefabricated surface can be adjusted, and the versatility of the mold of the utility model can be improved.
In order to facilitate the extension of stirrups or lacing wires, the prefabricated components are conveniently lifted out integrally, a stirrup outlet channel of the stirrups or lacing wires of the prefabricated components is formed between the left panel and the right panel, and a slurry blocking piece is arranged between the stirrup outlet channel and the stirrups or lacing wires.
In order to facilitate the extension of the connecting steel bars, the panel is provided with a rib hole for the connecting steel bars of the prefabricated parts to pass through, and a slurry blocking piece is arranged between the rib hole and the connecting steel bars.
The slurry blocking piece can be made of conventional blocking materials such as rubber strips and foam, and slurry leakage in the prefabrication process is avoided.
Based on the same utility model concept, the utility model also provides a prefabricated part die which comprises a plurality of side dies, wherein a pouring area of the prefabricated part is defined between the side dies; at least one side die is the prefabricated component universal combined side die.
According to the embodiment of the utility model, each side die is the prefabricated component universal combined side die, the side die supports of each side die are fixedly connected end to end, and the prefabricated faces of the side dies, which are combined by the panels, enclose a pouring area of the prefabricated component.
Compared with the prior art, the utility model has the beneficial effects that: the universal combined die for the prefabricated wallboard component has strong universality, and the universality of the die can be realized by changing the position of the standard block or the panel on the standard block; the standard block can slide back and forth, so that the standard block can adapt to wallboard components with different widths and heights, and the universality of the die is improved; the amortization cost of the die is greatly reduced. The standard block is connected through the bolt, can use electric spanner operation, labour saving and time saving.
The stirrup and the lacing wire are provided with through holes, which is beneficial to the integral hoisting of the reinforcement cage and the integral hoisting of the components. The standard block can be independently disassembled, so that the damage of components can be reduced.
The utility model greatly simplifies the design and processing of the die and greatly increases the adaptability and flexibility of the die.
Drawings
FIG. 1 is a schematic diagram of the structure of one embodiment of the present utility model;
FIG. 2 is a schematic view of the side mold of FIG. 1;
fig. 3 is a side view of the side mold of fig. 1.
Detailed Description
The utility model will be described in detail below with reference to the drawings in connection with embodiments. It should be noted that, without conflict, the embodiments of the present utility model and features of the embodiments may be combined with each other. For convenience of description, the words "upper", "lower", "left" and "right" are used hereinafter to denote only the directions corresponding to the upper, lower, left, and right directions of the drawings, and do not limit the structure.
The utility model provides a general assembling die of prefabricated component, includes four side forms 1,2,3,4, encloses into the pouring region of prefabricated component 5 between four side forms 1,2,3,4, and the side form support end to end of every side form is fixed to be connected, and the prefabricated face of each side form by panel 9 combination encloses into the pouring region of prefabricated component 5.
As shown in fig. 2, the side form includes a longitudinally extending side form support, a plurality of standard blocks 6, and a web 7 disposed outside the side form support. The side die supports are provided with a plurality of guide holes 13 penetrating through the inner wall surface and the outer wall surface of the side die supports, and each standard block 6 comprises a panel 9 positioned on the inner side of the side die supports and a sliding rod 10 vertically fixed on the panel 9. The plurality of guide holes 13 are longitudinally aligned in a row.
The side die supports are provided with a plurality of standard blocks 6, the sliding rod 10 of each standard block 6 penetrates through the corresponding guide hole 13 on each side die support and extends out of the side die support, the sliding rods 10 are fixed together through the connecting pieces, the panels 9 are combined together to form a prefabricated surface of the side die support, and the four prefabricated surfaces enclose a pouring area of the prefabricated component 5.
A locking structure for locking the standard block 6 on the side die support is arranged between the sliding rod 10 and the side die support. The locking structure includes a plurality of locking holes and locking bolts 12. The locking holes are formed in the top end face of the side die support and extend downwards, and each locking hole is communicated with the corresponding guide hole 13. A nut fixed on the top end surface of the side die support is arranged on the top of the locking hole, and the locking bolt 12 passes through the corresponding locking hole and is in threaded connection with the threaded hole or the nut.
The connecting piece is provided with a plurality of fixing holes, the extending end of the sliding rod 10 is provided with a threaded section, and the sliding rod 10 is fixed on the connecting piece through the threaded section penetrating through the corresponding fixing hole and a bolt 11 matched with the threaded section.
The sliding rod 10 is preferably a square rod, the sliding rod 10 can slide in the combined side module, and the standard block can be assembled according to the position of the rib, so that the wall plate component with various widths and heights can be suitable. The standard block consists of a panel 9, a sliding rod 10 and a connecting plate at the tail end, and the panel 9 and the sliding rod 10 can be detached and are convenient to replace. The standard blocks can be fixed in the side module combination blocks through locking bolts, all the standard blocks 6 are connected with the connecting plates 7 through bolts to form a whole, and the position consistency of the standard blocks can be ensured.
The side die assembly block consists of a guide tube, side die support and lock nut 14. The side mold support can be formed by section steel or high-performance concrete. The guide pipes are pre-buried in the side die support according to a certain size. The lock nut 14 is welded to the side form support or pre-embedded in the side form support. The connecting plate 7 is formed steel and is provided with a plurality of through holes corresponding to hole sites on the side die supports. The horizontal reinforcement is usually stirrup or tie bar of the wallboard component, can make the overhanging stirrup or tie bar locate in the middle of two standard blocks 6; the upper connecting steel bars of the wallboard are straight bars 8, and round bar holes are formed in the panel 9, so that the steel bars penetrate through the panel 9. The panel 9 can be replaced according to the shape and position of the reinforcing bars. Thus, for different wallboard components, only the position of the standard block needs to be adjusted or only a few of the panels need to be replaced.
In order to adapt to prefabrication of prefabricated components with different sizes, the side die supports a plurality of units to be fixedly formed.
A stirrup or lacing wire outlet channel of the prefabricated part 5 is formed between the left and right adjacent panels 9. The panel 9 is provided with a rib hole for the connection reinforcing steel bar of the prefabricated part 5 to pass through.
The standard blocks of the side modules are connected into a whole through the connecting plates 7 according to the positions of the standard blocks of the side modules and the corresponding panels, and then the standard blocks are fixed in the side module combination blocks through the locking bolts. Thereby completing the assembly of the individual side forms. And then all the side dies are connected into a whole, the side dies are fixed on a die table through a magnetic box, and finally, the outlets of the reinforcing steel bars are blocked by adopting special slurry blocking materials, so that the installation of the prefabricated wallboard component die is completed. Of course, the side mold can be fixed on the mold table by self weight without fixing a magnetic box.
It should be noted that the panel 9 and the slide bar 10 of the entire side mold of the present embodiment may be made as standard members. The side mold support can be welded by metal plates or cast in situ by concrete or super-strong concrete.
The foregoing examples are set forth in order to provide a more thorough description of the present utility model and are not intended to limit the scope of the utility model, and various modifications of the utility model, which are equivalent to those skilled in the art upon reading the present utility model, will fall within the scope of the utility model as defined in the appended claims.
Claims (7)
1. A universal combined side form for prefabricated components, comprising:
a plurality of guide holes (13) penetrating through the inner wall surface and the outer wall surface of the side die support are formed in the side die support which extends longitudinally;
a plurality of standard blocks (6), each standard block (6) comprises a panel (9) positioned on the inner side of the side die support and a sliding rod (10) vertically fixed on the panel (9); and
a connecting member disposed outside the side mold support;
the side die supports are provided with a plurality of standard blocks (6), sliding rods (10) of each standard block (6) penetrate through corresponding guide holes (13) on the side die supports and extend out of the side die supports, the sliding rods (10) are fixed together through the connecting pieces, and panels (9) are combined together to form a prefabricated surface of the side die supports; a locking structure for locking the standard block (6) on the side die support is arranged between the sliding rod (10) and the side die support;
a stirrup or lacing wire outlet channel of the prefabricated member (5) is formed between the left and right adjacent panels (9), and a slurry blocking piece is arranged between the stirrup outlet channel and the stirrup or lacing wire.
2. The prefabricated component universal combined side form according to claim 1, wherein the connecting piece is provided with a plurality of fixing holes, the extending end of the sliding rod (10) is provided with a threaded section, and the sliding rod (10) is fixed on the connecting piece through the threaded section passing through the corresponding fixing holes and a bolt (11) matched with the threaded section.
3. The universal composite side form of claim 1, wherein the locking structure comprises:
a plurality of locking holes which are formed on the top end surface of the side mold support and extend downwards, each locking hole being communicated with a corresponding guide hole (13), and
a locking bolt (12);
the locking holes are threaded holes or nuts fixed on the top end face of the side die support are arranged at the tops of the locking holes, and the locking bolts (12) penetrate through the corresponding locking holes and are in threaded connection with the threaded holes or the nuts.
4. A prefabricated component universal combined side form according to any one of claims 1-3, wherein said sliding rod is a square rod.
5. A prefabricated component universal combined side form according to any one of claims 1-3, characterized in that a plurality of guide holes (13) are arranged in a longitudinal row.
6. A prefabricated component universal combined side form according to any one of claims 1-3, wherein said side form supports a multi-piece unit fixed assembly.
7. A prefabricated component universal combined side mould according to any one of claims 1-3, characterized in that the panel (9) is provided with a rib hole for the connection reinforcing steel bar of the prefabricated component (5) to pass through, and a slurry blocking piece is arranged between the rib hole and the connection reinforcing steel bar.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202310851467.6A CN117124438A (en) | 2018-10-23 | 2018-10-23 | Prefabricated component mould |
| CN201811238416.1A CN109318349B (en) | 2018-10-23 | 2018-10-23 | Prefabricated component general combination side form, mould |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811238416.1A CN109318349B (en) | 2018-10-23 | 2018-10-23 | Prefabricated component general combination side form, mould |
Related Child Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310851467.6A Division CN117124438A (en) | 2018-10-23 | 2018-10-23 | Prefabricated component mould |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109318349A CN109318349A (en) | 2019-02-12 |
| CN109318349B true CN109318349B (en) | 2023-08-29 |
Family
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811238416.1A Active CN109318349B (en) | 2018-10-23 | 2018-10-23 | Prefabricated component general combination side form, mould |
| CN202310851467.6A Pending CN117124438A (en) | 2018-10-23 | 2018-10-23 | Prefabricated component mould |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202310851467.6A Pending CN117124438A (en) | 2018-10-23 | 2018-10-23 | Prefabricated component mould |
Country Status (1)
| Country | Link |
|---|---|
| CN (2) | CN109318349B (en) |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110154210A (en) * | 2019-05-08 | 2019-08-23 | 苏州良浦住宅工业有限公司 | A kind of side form component with Quick dismounting fixing structure |
| CN110027089A (en) * | 2019-06-04 | 2019-07-19 | 严克飞 | A kind of assembled architecture concrete member mould |
| CN111844410B (en) * | 2020-08-04 | 2021-12-10 | 福建省禹澄建设工程有限公司 | Assembly type building pouring device and using method thereof |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1266277A (en) * | 1970-11-03 | 1972-03-08 | ||
| CN202826044U (en) * | 2012-08-15 | 2013-03-27 | 杨众 | Long line method prestressing force fender post manufacturing mold |
| CN106003386A (en) * | 2016-07-29 | 2016-10-12 | 中民筑友科技投资有限公司 | Combined die |
| CN205668316U (en) * | 2016-05-31 | 2016-11-02 | 西安建构实业有限责任公司 | A kind of composite assembly precast concrete plate mould of simple in construction |
| CN205685511U (en) * | 2016-05-25 | 2016-11-16 | 中国水利水电第八工程局有限公司 | A kind of prefabricated components assembling die |
| CN106738230A (en) * | 2016-11-22 | 2017-05-31 | 西安建筑科技大学 | A kind of production method of fabricated shear wall component |
| CN107696246A (en) * | 2017-10-31 | 2018-02-16 | 锦萧建筑科技有限公司 | It is concrete prefabricated to use Combined formwork |
| CN108098981A (en) * | 2018-02-27 | 2018-06-01 | 吕东东 | Flue adjustable type mould |
-
2018
- 2018-10-23 CN CN201811238416.1A patent/CN109318349B/en active Active
- 2018-10-23 CN CN202310851467.6A patent/CN117124438A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1266277A (en) * | 1970-11-03 | 1972-03-08 | ||
| CN202826044U (en) * | 2012-08-15 | 2013-03-27 | 杨众 | Long line method prestressing force fender post manufacturing mold |
| CN205685511U (en) * | 2016-05-25 | 2016-11-16 | 中国水利水电第八工程局有限公司 | A kind of prefabricated components assembling die |
| CN205668316U (en) * | 2016-05-31 | 2016-11-02 | 西安建构实业有限责任公司 | A kind of composite assembly precast concrete plate mould of simple in construction |
| CN106003386A (en) * | 2016-07-29 | 2016-10-12 | 中民筑友科技投资有限公司 | Combined die |
| CN106738230A (en) * | 2016-11-22 | 2017-05-31 | 西安建筑科技大学 | A kind of production method of fabricated shear wall component |
| CN107696246A (en) * | 2017-10-31 | 2018-02-16 | 锦萧建筑科技有限公司 | It is concrete prefabricated to use Combined formwork |
| CN108098981A (en) * | 2018-02-27 | 2018-06-01 | 吕东东 | Flue adjustable type mould |
Non-Patent Citations (1)
| Title |
|---|
| 碾压混凝土模板综述;刘更军;;水利水电施工(05);全文 * |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109318349A (en) | 2019-02-12 |
| CN117124438A (en) | 2023-11-28 |
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