Assembly type building pouring device and using method thereof
Technical Field
The invention relates to the field of fabricated buildings, in particular to a fabricated building pouring device and a using method thereof.
Background
Buildings assembled from prefabricated elements at the site are called fabricated buildings. The building block is divided into five types, namely a block building, a plate building, a box building, a framework plate building, a rising-rise building and the like according to the form and the construction method of the prefabricated part. With the development of modern industrial technology, building houses can be manufactured in batches and sets like machine production. The prefabricated house components are transported to a construction site to be assembled. Fabricated buildings have become of interest since the beginning of the 20 th century and have been realized through the sixties. The first attempts made in English, French, Soviet Union, etc. The assembly type building has high construction speed and low production cost, and is rapidly popularized and developed all over the world. In the prior art, the templates adopted by the fabricated building need to be manually carried and assembled, so that the labor intensity of workers is increased, and meanwhile, the casting efficiency is low, and the production process is influenced; the pouring device in the prior art cannot change the structure of a wall body, cannot realize pouring of the wall body with the inclined edge, and has the advantages of slow process of automatic production and low precision.
Disclosure of Invention
The invention aims to provide an assembly type building pouring device and a using method thereof, wherein a driving piece drives a first supporting piece to slide on a first sliding rail, so that a template reaches a pouring position, the carrying of the mold is avoided, the template assembly is facilitated, the labor intensity of workers is reduced, the working efficiency is improved, and the production process is ensured; the second supporting piece is driven to move through the linear electric cylinder, the positions of the first template main body and the second template main body are adjusted, the process of automatic production of the transfer type building is facilitated, the pouring precision is improved, and meanwhile pouring operation can be performed on the inclined edge wall body.
The purpose of the invention can be realized by the following technical scheme:
the utility model provides a device is pour to assembled building, pour the device and include the support frame, be equipped with first support piece on the support frame, be equipped with the driving piece on the first support piece, driving piece drive first support piece is located the support frame and moves, be equipped with the second support piece of symmetric distribution between first support piece and the support frame, the below of first support piece is equipped with the sharp electric jar of symmetric distribution, the below of second support piece rolls on the support frame, sharp electric jar drive second support piece is located and moves between support frame and the first support piece, be equipped with the drive cylinder body on the second support piece, be equipped with first template piece on the output shaft of drive cylinder body, be equipped with second template piece between the first template piece, be equipped with the fastener of array distribution between the first template piece, the slip is equipped with the regulating part on the fastener, install on the regulating part with adjustable second template piece.
Furthermore, the support frame comprises a support base plate, a first slide rail is arranged on the support base plate, first support rods which are symmetrically distributed are arranged below the first slide rail, the first slide rail is fixed on the support base plate through the first support rods, sliding grooves are formed in the two sides of the first slide rail, second slide rails are arranged on the two sides of the first support rod, and the second slide rails are located on the support base plate.
Further, first support piece includes the second bracing piece, be equipped with first through-hole on the second bracing piece, the both ends of second bracing piece all are equipped with first backup pad and second backup pad, form first block groove between first backup pad and the second backup pad, be equipped with first rotation connecting hole in the first backup pad, be equipped with the second in the second backup pad and rotate the connecting hole, the below of second bracing piece is equipped with the third backup pad of symmetric distribution, the below at first backup pad is fixed to the third backup pad, the below of third backup pad is equipped with the third slide rail, be equipped with the sliding connection hole on the third slide rail, the below of second bracing piece is equipped with the fourth backup pad of symmetric distribution, be equipped with the third in the fourth backup pad and rotate the connecting hole, first block groove is located between the first slide rail.
Furthermore, the driving part comprises a driving motor, an output shaft of the driving motor penetrates through the first through hole and is fixedly connected with a first bevel gear, the driving part comprises a driving shaft, first rollers are arranged at two ends of the driving shaft, and a second bevel gear in meshing transmission with the first bevel gear is arranged on the driving shaft.
Furthermore, the second support piece comprises a fifth support plate, guide holes distributed in an array mode are formed in the fifth support plate, a sixth support plate is arranged below the fifth support plate, a cushion block is arranged on one side of the fifth support plate, a second through hole is formed in the cushion block, fixture blocks distributed in an array mode are arranged below the sixth support plate, inverted U-shaped clamping grooves are formed below the fixture blocks, first fixing shafts are arranged on two sides of the fifth support plate, second idler wheels are arranged on the first fixing shafts, a first connecting block is arranged on one side of the fifth support plate, a second fixing shaft is arranged on the first connecting block, one end of the second fixing shaft is in fastening connection with the first fixing shafts, and the other end of the second fixing shaft is in fastening connection with the first connecting blocks.
Furthermore, the fixture block has a rotation wheel body through U type draw-in groove block, and second support piece slides on being located the second slide rail through rotating the wheel body, and second support piece slides through second gyro wheel is located the third slide rail, and the second fixed axle is located sliding connection hole and slides, and second support piece passes through first connecting block and sharp electric jar fastening connection for sharp electric jar drive second support piece removes.
Furthermore, the first template piece comprises a first template main body, a connecting shaft is arranged on the first template main body, and an output shaft of the driving cylinder body passes through the second through hole to be fixedly connected with the connecting shaft;
the utility model discloses a template, including first template main part, the guide shaft that is equipped with the array distribution in the first template main part, the guide shaft is located the guiding hole and slides, be equipped with the stopper on the guide shaft, be equipped with a first fixed plate in the first template main part at least, be equipped with a second fixed plate in the first template main part at least, when first fixed plate and second fixed plate more than two, first fixed plate and second fixed plate distribute alternately, the one end of first fixed plate is equipped with rotation groove and fourth rotation connecting hole, the other end of first fixed plate is equipped with second block groove, the second fixed plate is the same with first fixed plate structure, its difference lies in, the rotation groove of first fixed plate and the opposite direction of second block groove and second fixed plate.
Furthermore, the second template piece comprises a second template main body, a second connecting block is arranged on the second template main body, and first screw rods which are symmetrically distributed are arranged on the second connecting block.
The clamping piece comprises a rotating sleeve, a control piece is rotatably arranged in the rotating sleeve, and a rotating support piece is arranged at one end of the control piece.
The rotating sleeve comprises a rotating sleeve main body, a limiting disc which is symmetrically distributed is arranged on the rotating sleeve main body in the radial direction, a rotating shaft is arranged on the limiting disc, a threaded hole is formed in the rotating sleeve main body, and the rotating sleeve is rotatably connected with the fourth rotating connecting hole through the rotating shaft.
The control piece includes the second lead screw with screw hole complex, and the one end of second lead screw is equipped with the handle, and the other end is equipped with the slide bar, is equipped with the stopper on the slide bar.
The rotating support piece comprises a supporting block, a bearing placing groove is formed in the supporting block, and a through hole is formed in the bearing placing groove.
The slide bar is positioned in the through hole, and the limiting block is rotatably connected with the bearing placing groove through a bearing.
Furthermore, the regulating part comprises a connecting plate, a sliding sleeve is arranged on the connecting plate, sliding holes are formed in the sliding sleeve, fixing holes which are symmetrically distributed are formed in the connecting plate, the regulating part is sleeved on the first lead screw through the fixing holes, nuts are arranged on two sides of the connecting plate and matched with the first lead screw to fix the regulating part, regulation of the second template part is achieved, and the regulating part slides on the sliding rod through the sliding holes.
A use method of the assembly type building pouring device comprises the following steps:
s1: template movement
After the pouring position is determined, the driving piece drives the first supporting piece to slide on the first sliding rail, so that the template reaches the pouring position, and the linear electric cylinder drives the second supporting piece to move, so that the positions of the first template main body and the second template main body are adjusted.
S2: the first template main body is spliced at one time
The first template piece of drive cylinder body drive is tentatively removed, stops after tentatively removing, through rotating second template piece, rotates the cover through rotating and makes the slide bar be located second block inslot, rotates the handle for tentatively fix between the first template piece, but first template piece and second template piece contactless.
S3: second template member adjustment
And according to the size of the building, nuts on two sides of the connecting plate are rotated to adjust the position of the second template component.
S4: secondary splicing of first template main body
The driving cylinder drives the first template piece to move again, so that the first template piece is in contact with the second template piece, and the driving cylinder stops working after the first template piece is in contact with the second template piece.
S5: fixing
The first and second template members are secured together by turning the handle.
S6: pouring
After the fixing, the first template component and the second template component form a pouring cavity, and pouring operation is carried out in the cavity.
S7: demoulding
Pouring and waiting for dry forming, rotating the handle, removing the clamping of the first template part to the second template part, driving the cylinder body to drive the first template part to move, separating the first template part from the poured building, rotating the clamping part to separate the second template part from the poured building, completing pouring, driving the first supporting piece through the driving piece, realizing the transfer of the first template part to the second template part, and pouring the next building.
The invention has the beneficial effects that:
1. according to the pouring device, the driving piece drives the first supporting piece to slide on the first sliding rail, so that the template reaches a pouring position, the carrying of the mold is avoided, the template assembly is facilitated, the labor intensity of workers is reduced, the working efficiency is improved, and the production process is ensured;
2. the pouring device drives the second supporting piece to move through the linear electric cylinder, adjusts the positions of the first template main body and the second template main body, is beneficial to promoting the process of automatic production of the transfer building, improves the pouring precision, and can perform pouring operation on the inclined edge wall body.
Drawings
The invention will be further described with reference to the accompanying drawings.
FIG. 1 is a schematic view of a casting apparatus of the present invention;
FIG. 2 is a schematic view of a casting apparatus of the present invention;
FIG. 3 is a schematic view of the supporting frame of the present invention;
FIG. 4 is a schematic view of a first support structure according to the present invention;
FIG. 5 is an enlarged view of the structure of FIG. 1 at A according to the present invention;
FIG. 6 is a schematic view of a second support structure of the present invention;
FIG. 7 is a schematic view of a portion of the casting apparatus of the present invention;
FIG. 8 is a schematic view of a portion of the casting apparatus of the present invention;
FIG. 9 is a schematic view of a first form member of the present invention;
FIG. 10 is a schematic view of a second form member according to the present invention;
FIG. 11 is a schematic view of a rotating sleeve of the present invention;
FIG. 12 is a schematic view of the control member of the present invention;
FIG. 13 is a schematic view of a rotary support of the present invention;
fig. 14 is a schematic view of the structure of the adjusting member of the present invention.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
An assembly type building pouring device comprises a supporting frame 1, as shown in figures 1 and 2, a first supporting piece 2 is arranged on the supporting frame 1, a driving piece 3 is arranged on the first supporting piece 2, the driving piece 3 drives the first supporting piece 2 to move on the supporting frame 1, second supporting pieces 4 which are symmetrically distributed are arranged between the first supporting piece 2 and the supporting frame 1, linear electric cylinders 5 which are symmetrically distributed are arranged below the first supporting piece 2, the lower part of the second supporting piece 4 rolls on the supporting frame 1, the linear electric cylinders 5 drive the second supporting piece 4 to move between the supporting frame 1 and the first supporting piece 2, a driving cylinder body 6 is arranged on the second supporting piece 4, a first template piece 7 is arranged on an output shaft of the driving cylinder body 6, a second template piece 8 is arranged between the first template pieces 7, clamping pieces 9 which are distributed in an array are arranged between the first template pieces 7, and an adjusting piece 10 is arranged on the clamping pieces 9 in a sliding way, the second template member 8 is adjustably mounted on an adjuster 10.
Support frame 1 includes supporting baseplate 11, is equipped with first slide rail 13 on supporting baseplate 11, and the below of first slide rail 13 is equipped with first bracing piece 12 of symmetric distribution, and first slide rail 13 is fixed on supporting baseplate 11 through first bracing piece 12, and the both sides of first slide rail 13 all are equipped with spout 14, and the both sides of first bracing piece 12 all are equipped with second slide rail 15, and second slide rail 15 is located supporting baseplate 11.
The first support member 2 includes a second support rod 21, as shown in fig. 4, a first through hole 22 is provided on the second support rod 21, a first support plate 23 and a second support plate 25 are provided at both ends of the second support rod 21, a first engaging groove 24 is formed between the first support plate 23 and the second support plate 25, a first rotating connecting hole 231 is provided on the first support plate 23, a second rotating connecting hole 251 is provided on the second support plate 25, a third support plate 26 symmetrically distributed is provided below the second support rod 21, the third support plate 26 is fixed below the first support plate 23, a third slide rail 27 is provided below the third support plate 26, a sliding connecting hole 28 is provided on the third slide rail 27, a fourth support plate 29 symmetrically distributed is provided below the second support rod 21, a third rotating connecting hole 291 is provided on the fourth support plate 29, and the first engaging groove 24 is located between the first slide rails 13.
The driving member 3 includes a driving motor 31, as shown in fig. 5, an output shaft of the driving motor 31 passes through the first through hole 22 and is tightly connected with a first bevel gear 32, the driving member 3 includes a driving shaft 33, first rollers 35 are disposed at two ends of the driving shaft 33, and a second bevel gear 34 meshed with the first bevel gear 32 is disposed on the driving shaft 33.
The second supporting member 4 includes a fifth supporting plate 41, as shown in fig. 6, guide holes 411 are arranged on the fifth supporting plate 41 in an array distribution, a sixth supporting plate 42 is arranged below the fifth supporting plate 41, a spacer 43 is arranged on one side of the fifth supporting plate 41, a second through hole 431 is arranged on the spacer 43, fixture blocks 44 are arranged below the sixth supporting plate 42 in an array distribution, inverted U-shaped clamping grooves 441 are arranged below the fixture blocks 44, first fixing shafts are arranged on both sides of the fifth supporting plate 41, second rollers 45 are arranged on the first fixing shafts, a first connecting block 47 is arranged on one side of the fifth supporting plate 41, second fixing shafts 46 are arranged on the first connecting block 47, one ends of the second fixing shafts 46 are fastened to the first fixing shafts, and the other ends of the second fixing shafts are fastened to the first connecting block 47.
The fixture block 44 is fastened with a rotating wheel body 48 through a U-shaped clamping groove 441, the second supporting member 4 is located on the second sliding rail 15 through the rotating wheel body 48 to slide, the second supporting member 4 is located on the third sliding rail 27 to slide through a second roller 45, the second fixing shaft 46 is located in the sliding connection hole 28 to slide, and the second supporting member 4 is fixedly connected with the linear electric cylinder 5 through a first connection block 47, so that the linear electric cylinder 5 drives the second supporting member 4 to move.
The first die plate member 7 includes a first die plate main body 71, and as shown in fig. 7, 8, and 9, the first die plate main body 71 is provided with a connecting shaft 72, and the output shaft of the driving cylinder 6 passes through the second through hole 431 and is tightly connected to the connecting shaft 72.
The first template main body 71 is provided with guide shafts 73 distributed in an array, the guide shafts 73 are positioned in the guide holes 411 to slide, the guide shafts 73 are provided with limit blocks 731, the first template main body 71 is provided with at least one first fixing plate 74, the first template main body 71 is provided with at least one second fixing plate 75, when more than two first fixing plates 74 and second fixing plates 75 are provided, the first fixing plates 74 and the second fixing plates 75 are distributed at intervals, one end of the first fixing plate 74 is provided with a rotating groove 741 and a fourth rotating connecting hole 743, the other end of the first fixing plate 74 is provided with a second clamping groove 742, and the second fixing plate 75 is the same as the first fixing plate 74 in structure, and the difference lies in that the rotating groove 741 and the second clamping groove 742 of the first fixing plate 74 are opposite to the second fixing plate 75 in direction.
The second template member 8 includes a second template main body 81, as shown in fig. 10, a second connecting block 82 is provided on the second template main body 81, and first screws 84 symmetrically distributed are provided on the second connecting block 82.
The engaging member 9 includes a rotating sleeve 91, a control member 92 is rotatably disposed in the rotating sleeve 91, and a rotating support member 93 is disposed at one end of the control member 92.
The rotating sleeve 91 includes a rotating sleeve main body 911, as shown in fig. 11, the rotating sleeve main body 911 is provided with limiting discs 912 in radial direction, the limiting discs 912 are provided with rotating shafts 913, the rotating sleeve main body 911 is provided with threaded holes 914, and the rotating sleeve 91 is rotatably connected with the fourth rotating connecting holes 743 through the rotating shafts 913.
The control piece 92 includes the second lead screw 923 with screw hole 914 complex, and the one end of second lead screw 923 is equipped with handle 924, and the other end is equipped with slide bar 921, is equipped with stopper 922 on the slide bar 921.
The rotating support 93 includes a support block 931, and as shown in fig. 13, a bearing placement groove 932 is provided on the support block 931, and a through hole 933 is provided in the bearing placement groove 932.
The slide bar 921 is located in the through hole 933, and the limit block 922 is rotatably connected with the bearing placement groove 932 through a bearing.
The adjusting part 10 comprises a connecting plate 101, as shown in fig. 14, a sliding sleeve 102 is arranged on the connecting plate 101, a sliding hole 104 is arranged on the sliding sleeve 102, fixing holes 103 which are symmetrically distributed are formed in the connecting plate 101, the adjusting part 10 is sleeved on the first lead screw 84 through the fixing holes 103, nuts are arranged on two sides of the connecting plate 101 to be matched with the first lead screw 84 to fix the adjusting part 10, adjustment of the second template part 8 is achieved, and the adjusting part 10 slides on a sliding rod 921 through the sliding hole 104.
A use method of the assembly type building pouring device comprises the following steps:
s1: template movement
After the pouring position is determined, the driving piece 3 drives the first supporting piece 2 to slide on the first slide rail 13, so that the template reaches the pouring position, the linear electric cylinder 5 drives the second supporting piece 4 to move, and the positions of the first template main body 71 and the second template main body 81 are adjusted.
S2: the first template main body is spliced at one time
The driving cylinder 6 drives the first template member 7 to move preliminarily, stops after the preliminary movement, and rotates the rotating sleeve 91 to enable the sliding rod 921 to be located in the second clamping groove 742 by rotating the second template member 8, so that the handle 924 is rotated to fix the first template member 7 preliminarily, but the first template member 7 is not in contact with the second template member 8.
S3: second template member 8 adjustment
The position of the second formwork member 8 is adjusted by turning nuts on both sides of the connecting plate 101 according to the size of the building.
S4: secondary splicing of first template main body
The driving cylinder 6 drives the first template member 7 to move again, so that the first template member 7 and the second template member 8 are contacted, and the driving cylinder 6 stops working after the contact.
S5: fixing
The first and second template members 7 and 8 are fixed together by turning the handle 924.
S6: pouring
After the fixing, the first template part 7 and the second template part 8 form a pouring cavity, and pouring operation is performed in the cavity.
S7: demoulding
After the pouring is finished and the drying and forming are finished, the handle 924 is rotated, the clamping of the first template part 7 on the second template part 8 is removed, the cylinder body 6 is driven to drive the first template part 7 to move, the first template part 7 is separated from the poured building, the clamping part 9 is rotated to separate the second template part 8 from the poured building, the pouring is finished, the driving part 3 drives the first supporting part 2, the transfer of the first template part 7 on the second template part 8 is realized, and the pouring operation is carried out on the next building.
In the description herein, references to the description of "one embodiment," "an example," "a specific example" or the like are intended to mean that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, the schematic representations of the terms used above do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed.