A kind of high accurate casting equipment of copper industry processing
Technical field
The present invention relates to copper industry manufacture fields more particularly to a kind of copper industry to process high accurate casting equipment.
Background technique
Steel is the general designation of the iron-carbon alloy to phosphorus content mass percent between 0.02% to 2.11%.The change of steel
Studying point can be with great changes have taken place, and the steel containing only carbon is known as carbon steel (carbon steel) or ordinary steel;In actual production, steel is past
Contain different alloying elements toward difference depending on the application, such as: manganese, nickel, vanadium etc..Application and research history of the mankind to steel
It is quite long, but until the Bessemerizing invention of 19th century, steel produce all be a high efficiency at low cost work.
Nowadays, steel becomes one of most commonly used material in the world with its cheap price, reliable performance, is construction industry, manufacturing industry
With ingredient indispensable in people's daily life.It may be said that steel is the material base of modern society.
Liquid of casting on current 95% casting DISA line and Pressure casting assembly line is manually to cast, and is not only worked in this way
Intensity is big, also adds risk.The casting system that Japan produces fan-shaped casting machine drives speed reducer PLC using servomotor
Control, the disadvantage is that casting amount and casting rate can not accurately be controlled, the scope of application is limited on the big workpiece of casting, smallclothes
Casting is still based on hand teeming, therefore casting efficiency and the quality for product of casting out are relatively low, and for the benefit of steel doses
To not accurate enough, it is easy to affect the service efficiency in later period since steel doses is excessive or the very few damage for causing steel product.
To sum up, the quality for needing to research and develop a kind of casting efficiency and product of casting out at present is high, and labor intensity is small, and safety
Height, the accurate copper industry of the supply of steel doses process high accurate casting equipment.
Summary of the invention
The present invention is in order to overcome the casting efficiency of existing casting equipment low with the quality for product of casting out, labor intensity
Greatly, and risk is high, and the not accurate enough disadvantage of the supply of steel doses, the technical problem to be solved in the present invention is to provide a kind of casting
Efficiency and the quality for product of casting out are high, and labor intensity is small, and highly-safe, the accurate copper industry processing height of the supply of steel doses
Accurate casting equipment.
The present invention is reached by technological means in detail below:
A kind of copper industry processes high accurate casting equipment, include placement rack, die casting machine, the first pillar, first motor,
First gear, first rotating shaft, second gear, first bearing seat, discharge bucket, rewinding frame, the second shaft, second bearing seat, second
Pillar goes out material frame, electronic outlet valve, the first elastic component, guide rod, elevating lever, slide plate, the first mixed pole, heater, melting
Furnace, the first sealing ring, the first directive wheel, third shaft, 3rd bearing seat, the first bracing wire, reel, the second motor, feed hopper,
Electronic inlet valve, the second directive wheel, the second sealing ring and partition;Side is provided with opening at the top of smelting furnace;First pillar is fixed in
Smelting furnace bottom side, the second pillar are fixed in the melting furnace bottom other side;Placement rack is located at immediately below opening, and die casting machine is placed
At the top of placement rack;First bearing seat is fixed in smelting furnace bottom side, and second bearing seat is fixed in the melting furnace bottom other side,
And first bearing seat, second bearing seat are respectively positioned between the first pillar, the second pillar;It is close that first motor is fixed in the first pillar
The side of second pillar, first gear and first motor output end are sequentially connected;First rotating shaft one end and first bearing seat are pivotally connected,
And it is affixed through first bearing seat and rewinding frame side, the other end is affixed with second gear, and second gear is engaged with first gear;
Second shaft one end and the rewinding frame other side are affixed, and the other end and second bearing seat are pivotally connected;It is slidably connected in slide plate and smelting furnace;
Material frame is in the middle part of slide plate out, and runs through opening;Electronic outlet valve is installed on discharging frame bottom, and guide rod is distributed in smelting furnace
Bottom;It is affixed with slide plate bottom at the top of elevating lever, it is slidably connected in bottom and guide rod, and pass through the first elastic component and guide rod
Interior bottom connection;Partition is fixed in smelting furnace internal upper part, and for 3rd bearing seat in the middle part of partition, the first sealing ring is embedded in partition one
Side, the second sealing ring are embedded in the partition other side;Feed hopper is fixed at the top of smelting furnace, and feeding funnel bottom part is connected to partition;The
Two motors are fixed in side in smelting furnace top;Third shaft top is sequentially connected through smelting furnace and the second motor output end, bottom
End is pivotally connected with 3rd bearing seat, and is extended through 3rd bearing seat to slide plate;First mixed pole is distributed in third shaft;Heater
It is fixed in smelting furnace, and between partition, slide plate;First directive wheel is fixed in smelting furnace inner top side, the second guiding
Wheel is fixed in the smelting furnace inner top other side;Reel is fixed in third shaft, and be located at the second motor, 3rd bearing seat it
Between;First bracing wire is wire-wrapped in reel, and first bracing wire one end bypasses the first directive wheel, and at the top of the first sealing ring and slide plate
Side connection, the other end bypasses the second directive wheel, and connect through the second sealing ring with the other side at the top of slide plate.
Further, copper industry processing further includes having the first sprocket wheel, the second sprocket wheel, the 4th turn with high accurate casting equipment
Axis, the second mixed pole, third sprocket wheel, the 5th shaft, the second mixed pole, fourth bearing seat, 5th bearing seat and transmission chain band;The
One sprocket wheel is connect with third rotating shaft transmission, and between 3rd bearing seat, the first mixed pole;Fourth bearing seat is embedded in partition one
Side, 5th bearing seat are embedded in the partition other side;4th shaft and fourth bearing seat are pivotally connected, and the second mixed pole is distributed in the 4th turn
Axis;Second sprocket wheel is connect with the 4th rotating shaft transmission, and between fourth bearing seat, the second mixed pole;5th shaft and the 5th
Bearing block pivot joint, third mixed pole are distributed in the 5th shaft;Third sprocket wheel is connect with the 5th rotating shaft transmission, and is located at 5th bearing
Between seat, third mixed pole, and third sprocket wheel is sequentially connected by transmission chain band and the first sprocket wheel, the second sprocket wheel.
Further, the high accurate casting equipment of copper industry processing further includes having the first l-shaped rod, the second elastic component, the
One fixed plate, the second fixed plate, third elastic component and the second l-shaped rod;First l-shaped rod is solid through the first pillar and the first fixed plate
It connects, and the first fixed plate is connect by the second elastic component with the first pillar;Second l-shaped rod runs through the second pillar and the second fixed plate
It is affixed, and the second fixed plate is connect by third elastic component with the second pillar.
Further, copper industry processing further includes having the first floating ball, the second bracing wire, first to lead with high accurate casting equipment
To plate, third directive wheel, the second guide plate and the second floating ball;First guide plate, third directive wheel and the second guide plate are successively solid
It is connected on front side of rewinding frame, and the first guide plate is located at right above discharge bucket;Second bracing wire is wire-wrapped in third directive wheel, the second bracing wire
One end is connect through the first guide plate with the first floating ball, and the first floating ball is located at bottom in discharge bucket, and the other end is through the second guiding
Plate is connect with the second floating ball.
Further, copper industry processing further includes having third bracing wire and return spring with high accurate casting equipment;Hui Li
Spring is installed on front side of rewinding frame, and is connect by third bracing wire with the second floating ball.
Further, the high accurate casting equipment of copper industry processing further includes having the first U-shaped cover and the second U-shaped cover;The
One U-shaped cover is articulated at the top of the first fixed plate, and the second U-shaped cover is articulated at the top of the second fixed plate.
Further, the second pillar side is equipped with temperature detection table, and temperature detection table is electrically connected with heater.
Further, die casting machine side is connected with scald protecting handle.
Further, the first mixed pole, the second mixed pole and third mixed pole are arc shape.
Further, feed hopper inner wall is shiny surface.
Compared with prior art, the invention has the following beneficial effects:
Invention achieves casting efficiencies and the quality for product of casting out height, and labor intensity is small, and highly-safe, steel doses
The accurate effect of supply.
1. the present invention is by the second motor, convenient for driving the first mixed pole, the second mixed pole and the rotation of third mixed pole, with
This is convenient for carrying out mixed smelting to steel material, improves artificial melting, can either improve work efficiency, and ensure safety.
2. the present invention drives slide plate to move up or move down by the first bracing wire, it is convenient for disturbing the steel material in smelting furnace with this
It is dynamic, further improve the smelting efficiency and quality of steel material.
3. the present invention, can be convenient for conveying accurate steel material into rewinding frame, so as to improve the later period by electronic outlet valve
The accuracy of casting.
4. the present invention is by first motor, convenient for driving first rotating shaft, the rotation of the second shaft, with this convenient for adjusting rewinding frame
Swing angle, convenient for by discharge bucket to die casting machine convey steel material, with this convenient for casting product.
Detailed description of the invention
Fig. 1 is the first schematic view of the front view of the invention.
Fig. 2 is second of schematic view of the front view of the invention.
Fig. 3 is the third schematic view of the front view of the invention.
Fig. 4 is the 4th kind of schematic view of the front view of the invention.
Fig. 5 is the enlarged structure schematic diagram of A in Fig. 4 of the present invention.
Fig. 6 is the 5th kind of schematic view of the front view of the invention.
Fig. 7 is the enlarged structure schematic diagram of B in Fig. 6 of the present invention.
Fig. 8 is the 6th kind of schematic view of the front view of the invention.
The label in accompanying drawing is: 1- placement rack, 2- die casting machine, the first pillar of 3-, 4- first motor, 5- first gear, 6-
First rotating shaft, 7- second gear, 8- first bearing seat, 9- discharge port, 10- discharge bucket, 11- rewinding frame, the second shaft of 12-, 13-
Second bearing seat, the second pillar of 14-, 15- go out material frame, the electronic outlet valve of 16-, 17- opening, the first elastic component of 18-, 19- guiding
Bar, 20- elevating lever, 21- slide plate, the first mixed pole of 22-, 23- heater, 24- smelting furnace, the first sealing ring of 25-, 26- first
Directive wheel, 27- third shaft, 28- 3rd bearing seat, the first bracing wire of 29-, 30- reel, the second motor of 31-, 32- feed hopper,
The electronic inlet valve of 33-, the second directive wheel of 34-, the second sealing ring of 35-, 36- partition, the first sprocket wheel of 37-, the second sprocket wheel of 38-, 39-
4th shaft, the second mixed pole of 40-, 41- third sprocket wheel, the 5th shaft of 42-, 43- third mixed pole, the first l-shaped rod of 44-, 45-
Second elastic component, the first fixed plate of 46-, the second fixed plate of 47-, 48- third elastic component, the second l-shaped rod of 49-, 50- first are floating
Ball, the second bracing wire of 51-, the first guide plate of 52-, 53- third directive wheel, the second guide plate of 54-, the second floating ball of 55-, 56- third
Bracing wire, 57- return spring, the U-shaped cover of 58- first, the U-shaped cover of 59- second, 701- fourth bearing seat, 702- 5th bearing seat, 703-
Transmission chain band.
Specific embodiment
The present invention is described further below in conjunction with attached drawing:
Embodiment
A kind of high accurate casting equipment of copper industry processing includes as shown in figures 1-8 placement rack 1, die casting machine 2, first
Pillar 3, first motor 4, first gear 5, first rotating shaft 6, second gear 7, first bearing seat 8, discharge bucket 10, rewinding frame 11,
Second shaft 12, the second pillar 14, goes out material frame 15, electronic outlet valve 16, the first elastic component 18, guide rod at second bearing seat 13
19, elevating lever 20, slide plate 21, the first mixed pole 22, heater 23, smelting furnace 24, the first sealing ring 25, the first directive wheel 26,
Third shaft 27,3rd bearing seat 28, the first bracing wire 29, reel 30, the second motor 31, feed hopper 32, electronic inlet valve 33,
Second directive wheel 34, the second sealing ring 35 and partition 36;Side is provided with opening 17 in 24 top of smelting furnace;First pillar 3 is fixed in
24 bottom side of smelting furnace, the second pillar 14 are fixed in the 24 bottom other side of smelting furnace;Placement rack 1 is located at immediately below opening 17,
Die casting machine 2 is placed in 1 top of placement rack;First bearing seat 8 is fixed in 24 bottom side of smelting furnace, and second bearing seat 13 is fixed in
The 24 bottom other side of smelting furnace, and first bearing seat 8, second bearing seat 13 are respectively positioned between the first pillar 3, the second pillar 14;
First motor 4 is fixed in the first pillar 3 and connects close to the side of the second pillar 14, first gear 5 and the transmission of 4 output end of first motor
It connects;6 one end of first rotating shaft and first bearing seat 8 are pivotally connected, and affixed through first bearing seat 8 and 11 side of rewinding frame, the other end
Affixed with second gear 7, second gear 7 is engaged with first gear 5;Second shaft, 12 one end and 11 other side of rewinding frame are affixed,
The other end and second bearing seat 13 are pivotally connected;It is slidably connected in slide plate 21 and smelting furnace 24;Material frame 15 is embedded in 21 middle part of slide plate out, and
Through opening 17;Electronic outlet valve 16 is installed on out 15 lower part of material frame, and guide rod 19 is distributed in bottom in smelting furnace 24;Elevating lever
20 tops are affixed with 21 bottom of slide plate, are slidably connected in bottom and guide rod 19, and pass through the first elastic component 18 and guide rod 19
Interior bottom connection;Partition 36 is fixed in 24 internal upper part of smelting furnace, and 3rd bearing seat 28 is embedded in 36 middle part of partition, the first sealing ring 25
Embedded in 36 side of partition, the second sealing ring 35 is embedded in 36 other side of partition;Feed hopper 32 is fixed in 24 top of smelting furnace, and feeds
32 bottoms of struggling against are connected to partition 36;Second motor 31 is fixed in side in 24 top of smelting furnace;Melting is run through on 27 top of third shaft
Furnace 24 and 31 output end of the second motor are sequentially connected, and bottom end and 3rd bearing seat 28 are pivotally connected, and run through 3rd bearing seat 28 to cunning
Plate 21 extends;First mixed pole 22 is distributed in third shaft 27;Heater 23 is fixed in smelting furnace 24, and be located at partition 36,
Between slide plate 21;First directive wheel 26 is fixed in 24 inner top side of smelting furnace, and the second directive wheel 34 is fixed in smelting furnace 24
The top other side;Reel 30 is fixed in third shaft 27, and between the second motor 31,3rd bearing seat 28;First draws
Line 29 is wire-wrapped in reel 30, and 29 one end of the first bracing wire bypasses the first directive wheel 26, and through the first sealing ring 25 and slide plate 21
Top side connection, the other end bypasses the second directive wheel 34, and connect through the second sealing ring 35 with the 21 top other side of slide plate.
Liquid of casting on current 95% casting DISA line and Pressure casting assembly line is manually to cast, and is not only worked in this way
Intensity is big, also adds risk.The casting system that Japan produces fan-shaped casting machine drives speed reducer PLC using servomotor
Control, the disadvantage is that casting amount and casting rate can not accurately be controlled, the scope of application is limited on the big workpiece of casting, smallclothes
Casting is still based on hand teeming, therefore casting efficiency and the quality for product of casting out are relatively low, and for the benefit of steel doses
To not accurate enough, it is easy to affect the service efficiency in later period since steel doses is excessive or the very few damage for causing steel product;Thus
When needing to cast, the present invention is just needed.
It controls electronic inlet valve 33 to open, is convenient for adding steel material into smelting furnace 24 by feed hopper 32 with this, steel material adds
After the completion of adding, controls electronic inlet valve 33 and close, avoid impurity from entering in smelting furnace 24 with this, ensured the as received basis of melting
Amount.
Control heater 23, the second motor 31 running, heater 23 heat up so that 24 internal heat of smelting furnace increase, second
31 output end of motor drives reel 30 in third shaft 27 and third shaft 27,22 positive and negative rotation of the first mixed pole, just with this
In carrying out mixed smelting, while the first bracing wire 29 of the contraction of reel 30 or release to the steel material in smelting furnace 24, in the first guiding
Take turns the 26, second directive wheel 34 guiding role under, drive slide plate 21 to move up or move down, with this be convenient for partition 36, slide plate 21 it
Between steel material disturbed, improve the manufacture efficiency and quality of steel material.
It is worth noting that, under the elastic force effect of guide rod 19, the first elastic component 18, so that slide plate 21 drives out material frame
15 move down, and close to rewinding frame 11, control electronic outlet valve 16 and open, be convenient for according to melting needs, into rewinding frame 11 with this
It is discharged into corresponding steel material, avoids scalding, Neng Gouyou so that worker is not necessarily to manual discharge by the electronic outlet valve 16 of Electric control
Effect improves safety, and improves the accurate of discharging, convenient for adding accurate steel material to rewinding frame 11.
It controls first motor 4 to operate, since first gear 5, second gear 7 engage, and in first rotating shaft 6, the second shaft
12 rotatably under, convenient for adjusting the swing angle of rewinding frame 11, convenient for defeated to die casting machine 2 by discharge port 9, discharge bucket 10
Steel material is sent, with this instead of manually batch turning, safety can either be improved, and can be convenient for adding steel material to die casting machine 2,
It improves work efficiency.
And under the booster action of placement rack 1, it can be conveniently replaceable different die casting machines 2, so as to improve the present invention
Practicability;
Wherein, as shown in Fig. 2, it further includes having the first sprocket wheel 37, the second chain that the copper industry, which is processed with high accurate casting equipment,
Take turns the 38, the 4th shaft 39, the second mixed pole 40, third sprocket wheel 41, the 5th shaft 42, the second mixed pole 40, fourth bearing seat
701,5th bearing seat 702 and transmission chain band 703;First sprocket wheel 37 is sequentially connected with third shaft 27, and is located at 3rd bearing
Between the 28, first mixed pole 22 of seat;Fourth bearing seat 701 is embedded in 36 side of partition, and 5th bearing seat 702 is another embedded in partition 36
Side;4th shaft 39 is pivotally connected with fourth bearing seat 701, and the second mixed pole 40 is distributed in the 4th shaft 39;Second sprocket wheel 38 and
The transmission connection of four shafts 39, and between fourth bearing seat 701, the second mixed pole 40;5th shaft 42 and 5th bearing seat
702 pivot joints, third mixed pole 43 are distributed in the 5th shaft 42;Third sprocket wheel 41 and the 5th shaft 42 are sequentially connected, and are located at the
Between five bearing blocks 702, third mixed pole 43, and third sprocket wheel 41 passes through transmission chain band 703 and the first sprocket wheel 37, the second sprocket wheel
38 transmission connections.
Since the transmission effect of transmission chain band 703 drives the second sprocket wheel 38, third sprocket wheel when the running of the first sprocket wheel 37
41 rotations, the first sprocket wheel 37 is convenient for driving the first mixed pole 22 in third shaft 27 and third shaft 27 to rotate, the second sprocket wheel
38 convenient for driving the second mixed pole 40 rotation in the 4th shaft 39 and the 4th shaft 39, and third sprocket wheel 41 is convenient for the 5th turn of drive
Third mixed pole 43 on axis 42 and the 5th shaft 42 rotates, so mixed in the first mixed pole 22, the second mixed pole 40 and third
The cooperation of bar 43 is closed, it can be convenient for the steel material progress mixed smelting in smelting furnace 24.
It is understood that the first mixed pole 22, the second mixed pole 40 and third mixed pole 43 are transported by the way of linkage
Make, melting can be further improved with this and imitated convenient for multiregion and sufficiently uniformly mixed smelting is carried out in smelting furnace 24
Rate.
Wherein, as shown in figure 3, it further includes having the first l-shaped rod 44, the second bullet that the copper industry, which is processed with high accurate casting equipment,
Property part 45, the first fixed plate 46, the second fixed plate 47, third elastic component 48 and the second l-shaped rod 49;First l-shaped rod 44 is through the
One pillar 3 and the first fixed plate 46 are affixed, and the first fixed plate 46 is connect by the second elastic component 45 with the first pillar 3;2nd L
Type bar 49 is affixed through the second pillar 14 and the second fixed plate 47, and the second fixed plate 47 passes through third elastic component 48 and second
Column 14 connects.
Under the elastic force effect of the second elastic component 45, third elastic component 48, convenient for driving the first fixed plate 46, second fixed
Plate is fixed to die casting machine 2 in plate 47,, can be to when needing to take out die casting machine 2 so as to improve the stability in use of die casting machine 2
Outer pulling the first l-shaped rod 44, the second l-shaped rod 49, so convenient for the first fixed plate 46, the second fixed plate 47 are detached from die casting machine 2,
Convenient for die casting machine 2 is replaced or is used.
Wherein, as shown in Figure 4 and Figure 5, the high accurate casting equipment of copper industry processing further includes having the first floating ball 50, the
Two bracing wires 51, the first guide plate 52, third directive wheel 53, the second guide plate 54 and the second floating ball 55;First guide plate 52, third
Directive wheel 53 and the second guide plate 54 are successively fixed in the front side of rewinding frame 11, and the first guide plate 52 be located at discharge bucket 10 just on
Side;Second bracing wire 51 is wire-wrapped in third directive wheel 53, and bracing wire one end is connect through the first guide plate 52 with the first floating ball 50, and first
Floating ball 50 is located at bottom in discharge bucket 10, and the other end is connect through the second guide plate 54 with the second floating ball 55.
Steel material in discharge bucket 10 generates buoyancy when going up, and drives the first floating ball 50 to move up, in the first guide plate 52, third
Under the guiding role of directive wheel 53 and the second guide plate 54, so that the second floating ball 55 declines, it so can be convenient for according to the second floating ball
The length of 55 declines measure the steel doses in feed hopper 32 and rewinding frame 11, further improve the supply accuracy of steel material.
Wherein, as shown in Figure 6 and Figure 7, copper industry processing further includes having 56 He of third bracing wire with high accurate casting equipment
Return spring 57;Return spring 57 is installed on 11 front side of rewinding frame, and is connect by third bracing wire 56 with the second floating ball 55.
When second floating ball 55 declines, due to the elastic reaction of return spring 57, it can be rolled by third bracing wire 56, with this
Play the role of securing the second floating ball 55, and then play the role of fixing the first floating ball 50, so avoids the first floating ball
50 or second floating ball 55 fall into die casting machine 2, ensured die casting machine 2 stablize use.
Wherein, as shown in figure 8, the high accurate casting equipment of copper industry processing further includes having the first U-shaped cover 58 and the 2nd U
Type cover 59;First U-shaped cover 58 is articulated with 46 top of the first fixed plate, and the second U-shaped cover 59 is articulated with 47 top of the second fixed plate.
The first U-shaped cover 59 of U-shaped cover 58, second matches, and can block 2 top outer of die casting machine, avoid steel material from returning with this
Time receiving splashes, and since the first U-shaped cover 59 of U-shaped cover 58, second is all made of U-shaped shape, can be convenient for the steel material in die casting machine 2
Amount is watched, and avoids steel doses excessive or very few.
Control mode of the invention is controlled by manually starting and turning off the switch, the wiring diagram and power supply of dynamical element
Offer belong to the common knowledge of this field, and the present invention is mainly used to protect mechanical device, so the present invention is no longer detailed
Explain control mode and wiring arrangement.
Using technical solution of the present invention or those skilled in the art under the inspiration of technical solution of the present invention, if
Similar technical solution is counted out, and reaches above-mentioned technical effect, is to fall into protection scope of the present invention.