CN109317641A - Al alloys andMg alloys quantify the continuous rapid melting die cast device of embryo material - Google Patents
Al alloys andMg alloys quantify the continuous rapid melting die cast device of embryo material Download PDFInfo
- Publication number
- CN109317641A CN109317641A CN201811401538.8A CN201811401538A CN109317641A CN 109317641 A CN109317641 A CN 109317641A CN 201811401538 A CN201811401538 A CN 201811401538A CN 109317641 A CN109317641 A CN 109317641A
- Authority
- CN
- China
- Prior art keywords
- feeding
- alloys
- embryo material
- rack
- injection mechanism
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Granted
Links
- 239000000463 material Substances 0.000 title claims abstract description 39
- 210000001161 mammalian embryo Anatomy 0.000 title claims abstract description 33
- 229910045601 alloy Inorganic materials 0.000 title claims abstract description 26
- 239000000956 alloy Substances 0.000 title claims abstract description 26
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 25
- 238000002844 melting Methods 0.000 title claims abstract description 16
- 230000008018 melting Effects 0.000 title claims abstract description 16
- 238000002347 injection Methods 0.000 claims abstract description 35
- 239000007924 injection Substances 0.000 claims abstract description 35
- 238000004512 die casting Methods 0.000 claims abstract description 25
- 230000006698 induction Effects 0.000 claims abstract description 10
- 238000010438 heat treatment Methods 0.000 claims description 7
- 229910000861 Mg alloy Inorganic materials 0.000 claims description 4
- 229910052782 aluminium Inorganic materials 0.000 claims description 3
- 239000004411 aluminium Substances 0.000 claims description 3
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims description 3
- 239000010935 stainless steel Substances 0.000 claims description 3
- 229910001220 stainless steel Inorganic materials 0.000 claims description 3
- 238000003032 molecular docking Methods 0.000 claims 1
- 230000002035 prolonged effect Effects 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 5
- 230000007613 environmental effect Effects 0.000 abstract description 2
- 238000004134 energy conservation Methods 0.000 abstract 1
- 235000014347 soups Nutrition 0.000 description 12
- 238000010586 diagram Methods 0.000 description 5
- 238000003723 Smelting Methods 0.000 description 4
- 238000000034 method Methods 0.000 description 4
- 239000007787 solid Substances 0.000 description 3
- 238000005266 casting Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 238000005520 cutting process Methods 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000010257 thawing Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/30—Accessories for supplying molten metal, e.g. in rations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/08—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled
- B22D17/10—Cold chamber machines, i.e. with unheated press chamber into which molten metal is ladled with horizontal press motion
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D17/00—Pressure die casting or injection die casting, i.e. casting in which the metal is forced into a mould under high pressure
- B22D17/20—Accessories: Details
- B22D17/28—Melting pots
Abstract
The invention discloses a kind of Al alloys andMg alloys to quantify the continuous rapid melting die cast device of embryo material, including rack, die casting, injection mechanism, quantitative feeding mechanism and quick melt mechanism.Die casting is arranged on the rack with injection mechanism.The first side of rack is arranged in quantitative feeding mechanism comprising vibrating disk, vibrating disk are docked by the first feeding passage with the second feeding passage, and the first end of the second feeding passage is equipped with pusher cylinder, and second end extends to the feeding inlet of injection mechanism.Second side of rack is arranged in quick melt mechanism comprising rotating electric machine and electric cabinet.Electric cabinet is arranged in the rotary shaft of rotating electric machine, which is provided with supporting plate, and the end of supporting plate is equipped with radio-frequency induction coil and crucible.When rotating electric machine drives rotary shaft rotation, while crucible being driven to dock with the second feeding passage or dock with the feeding inlet of injection mechanism.The self-feeding of Al alloys andMg alloys embryo material, high production efficiency, and energy conservation and environmental protection can be achieved in the present invention.
Description
Technical field
The present invention relates to the technical field that die cast metal shapes, in particular to a kind of Al alloys andMg alloys quantify embryo material company
Continuous rapid melting die cast device.
Background technique
Al alloys andMg alloys material is to study at present due to having the advantages that light weight, specific strength are high, recoverable is strong
The metal material of most commonly used casting forming.However existing some thin type die castings, it is existing such as aluminum alloy casing or frame
Common die casting equipment be it is primary by every die casting, the alloy soup stock that just makes a scoop out of high-temperature smelting pot be sent into injection mechanism in, by
Injection mechanism will carry out die casting in high temperature soup stock injection to mold, press casting procedure not energy-efficient and environmental protection, and die casting efficiency is slow.In addition, high
Alloy soup stock needs are constantly kept the temperature in warm smelting furnace, consuming energy, once also, soup stock spluttering, it is easy to production development thing
Therefore safety is low.
Summary of the invention
In view of the problems of the existing technology, the main object of the present invention is to provide a kind of Al alloys andMg alloys and quantifies embryo material company
Continuous rapid melting die cast device, it is intended to improve die casting to the die casting efficiency of Al alloys andMg alloys embryo material, improve the peace of production
Quan Xing.
To achieve the above object, Al alloys andMg alloys proposed by the present invention quantify the continuous rapid melting die cast device of embryo material,
Comprising: rack, die casting, injection mechanism, quantitative feeding mechanism and quick melt mechanism.
The die casting is arranged in the rack, and the feeding inlet of die casting is arranged in the injection mechanism, and solid
Determine on the rack.
The first side of the rack is arranged in the quantitative feeding mechanism comprising vibrating disk, the first feeding passage, second
Feeding passage and pusher cylinder.First feeding passage includes linear feeding portion and slope feeding portion, the linear feeding
The exit side of vibrating disk is arranged in part, and the slope feeding portion is connect with the first end of second feeding passage.It is described to push away
The first end of second feeding passage is arranged in material cylinder.The second end of second feeding passage is to the injection mechanism
Extend above feeding inlet.
Second side of the rack is arranged in the quick melt mechanism comprising rotating electric machine and electric cabinet.The rotation
Rotating motor is fixed in the rack, and output end is equipped with rotary shaft.The electric cabinet is arranged in the rotary shaft, sets thereon
The end of the supporting plate that the second end of oriented second feeding passage extends, the supporting plate is equipped with radio-frequency induction coil for heating
Circle, the radio-frequency induction coil is interior to be equipped with crucible, when the rotating electric machine driving rotary shaft rotates, while driving crucible and second
Feeding passage is docked or is docked with the feeding inlet of injection mechanism.
In a preferred embodiment of the invention, the quantitative feeding mechanism further includes preheating furnace and chute.The preheating furnace
The second end of second feeding passage is set.The first end of the chute is connect with the discharge port of the preheating furnace, the
Two ends extend to the feeding inlet top of the injection mechanism.
In a specific embodiment of the present invention, the preheating furnace is stainless steel tube continuous tunnel furnace.
In a specific embodiment of the present invention, the chute is at right angles arranged, and horizontal part is docked with the preheating furnace,
Vertical portion extends to the feeding inlet top of the injection mechanism.
Further, the horizontal component of the first end of the vertical portion of the chute and the chute is rotatablely connected, second end
Above the feeding inlet of injection mechanism.
Further, the chute is externally provided with the heating for being kept the temperature to metallic aluminium, the magnesium alloy bar in chute
Component.
Technical solution of the present invention is by using vibrating disk, the first feeding passage by the orderly row of orientation of Al alloys andMg alloys embryo material
Column are neatly transported in the second feeding passage, then are sequentially sent to melt in crucible by the embryo material of marshalling by pusher cylinder
Material；And crucible can be rotated by rotating electric machine, to the alloy soup stock of fusing is sent directly into injection mechanism, by injection
Mechanism will carry out die casting in high temperature soup stock injection to die casting.The self-feeding of Al alloys andMg alloys embryo material can be achieved in the present invention, raw
It produces high-efficient；Also, embryo material is sent using i.e. molten, and whole process keeps the temperature soup stock without high-temperature smelting pot, effectively saves
The energy is saved, the safety of Al alloys andMg alloys Die Casting is improved.
Detailed description of the invention
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technical description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
The structure shown according to these attached drawings obtains other attached drawings.
Fig. 1 is the overall structure diagram that Al alloys andMg alloys of the present invention quantify the continuous rapid melting die cast device of embryo material；
Fig. 2 is the structural schematic diagram of quantitative feeding mechanism and quick melt mechanism；
Fig. 3 is the structural schematic diagram of another embodiment of quantitative feeding mechanism；
The object of the invention is realized, the embodiments will be further described with reference to the accompanying drawings for functional characteristics and advantage.
Specific embodiment
The invention proposes a kind of Al alloys andMg alloys to quantify the continuous rapid melting die cast device of embryo material.
Referring to Fig.1-2, Fig. 1 is the entirety that Al alloys andMg alloys of the present invention quantify the continuous rapid melting die cast device of embryo material
Structural schematic diagram, Fig. 2 are the structural schematic diagram of quantitative feeding mechanism and quick melt mechanism.
As shown in Figs. 1-2, in embodiments of the present invention, which quantifies the continuous rapid melting die cast of embryo material
Device includes: rack 100, die casting 200, injection mechanism 300, quantitative feeding mechanism 400 and quick melt mechanism 500.
Wherein, die casting 200 is arranged in rack 100, and the feeding inlet of die casting 200 is arranged in injection mechanism 300,
And it is fixed in rack 100.
The first side of rack 100 is arranged in quantitative feeding mechanism 400 comprising vibrating disk 410, the first feeding passage 420,
Second feeding passage 430 and pusher cylinder 440.First feeding passage 420 includes linear feeding portion and slope feeding portion, straight line
The exit side of vibrating disk 410 is arranged in feed section, and slope feeding portion is connect with the first end of the second feeding passage 430.Pusher
The first end of the second feeding passage 430 is arranged in cylinder 440.Second end the entering to injection mechanism 300 of second feeding passage 430
Extend above material mouth.
Second side of rack 100 is arranged in quick melt mechanism 500 comprising rotating electric machine 510 and electric cabinet 520.Rotation
Rotating motor 510 is fixed in rack 100, and output end is equipped with rotary shaft 511.Electric cabinet 520 is arranged in rotary shaft 511,
It is equipped with the supporting plate 521 extended to the second end of the second feeding passage 430, the end of supporting plate 521 is equipped with high frequency for heating
Induction coil 522, radio-frequency induction coil 522 is interior to be equipped with crucible 523, when rotating electric machine 510 drives rotary shaft 511 to rotate, simultaneously
Crucible 523 is driven to dock with the second feeding passage 430 or dock with the feeding inlet of injection mechanism 300.
When production, by vibrating disk 410 by after 600 marshalling of the good aluminium alloy of cutting of fixed quantity or magnesium alloy embryo material according to
In secondary feeding the first feeding passage 420 and the second feeding passage 430.Meanwhile 520 band of electric cabinet is driven by rotating electric machine 510
Crucible 523 in dynamic radio-frequency induction coil 522 rotates, so that 523 mouthfuls of crucible are aligned with the second end of the second feeding passage 430；
Then, it pushes the embryo material 600 in the second feeding passage 430 mobile by pusher cylinder 440, will be close to 523 mouthfuls of crucible of embryo material 600
It is pushed in crucible 523；Subsequently crucible 523 is driven to return just again by rotating electric machine 510, by the transformer in electric cabinet 520
Driving radio-frequency induction coil 522 heats the embryo material 600 in crucible 523, when solid embryo material 600 is fused into soup stock, rotation
Rotating motor 510 drives crucible 523 to rotate again and docks with the feeding inlet of injection mechanism 300, and soup stock is sent into injection mechanism 300
It is interior, die casting will be carried out in high temperature soup stock injection to die casting 200 by injection mechanism 300.
Technical solution of the present invention by using vibrating disk 410, the first feeding passage 420, the second feeding passage 430 and
Pusher cylinder 440 can realize the self-feeding of Al alloys andMg alloys embryo material 600, effectively improve the production efficiency of die casting 200；It is logical
Rotating electric machine 510, radio-frequency induction coil 522 and the crucible 523 of too fast fast thawing material mechanism 500 may be implemented to embryo material 600 into
Row is i.e. molten to be sent, and whole process keeps the temperature soup stock without high-temperature smelting pot, effectively the saving energy, improves Al alloys andMg alloys
The safety of Die Casting.
As shown in figure 3, in a preferred embodiment of the invention, which further includes preheating furnace 450
With chute 460.The second end of the second feeding passage 430 is arranged in preheating furnace 450.The first end of chute 460 and preheating furnace 450
Discharge port connection, second end extend to the feeding inlet top of injection mechanism 300.Specifically, chute 460 is at right angles arranged,
Horizontal part 461 is docked with preheating furnace 450, and vertical portion 462 extends to the feeding inlet top of injection mechanism 300.Preheating furnace 450 is adopted
With stainless steel tube continuous tunnel furnace, solid embryo material 600 can be processed into the semisolid embryo material 600 of solid-liquid admixture, to mention
The efficiency that height melts embryo material 600, and improve the quality of soup stock.
Further, the first end of the vertical portion 462 of chute 460 and the horizontal part 461 of the chute 460 divide rotation connection,
Its second end is located above the feeding inlet of injection mechanism 300.When needing for embryo material 600 to be sent into crucible 523, it is only necessary to which rotation is slipped
The vertical portion 462 of slot 460, so that vertical portion 462 tilts down, to automatically fall into crucible 523.
Further, chute 460 is externally provided with adds for what is kept the temperature to metallic aluminium, the magnesium alloy bar in chute 460
Hot component (not shown).The heating component can be the heater strip being wrapped in outside chute 460 or be distributed in outside chute 460 plus
Backing can also be the mechanism for heating of other forms.
The above description is only a preferred embodiment of the present invention, is not intended to limit the scope of the invention, all at this
Under the inventive concept of invention, using equivalent structure transformation made by description of the invention and accompanying drawing content, or directly/use indirectly
It is included in other related technical areas in scope of patent protection of the invention.
Claims (6)
1. a kind of Al alloys andMg alloys quantify the continuous rapid melting die cast device of embryo material, which is characterized in that including rack, die casting
Mold, injection mechanism, quantitative feeding mechanism and quick melt mechanism；
The die casting is arranged in the rack, and the feeding inlet of die casting is arranged in the injection mechanism, and is fixed on
In rack；
The first side of the rack is arranged in the quantitative feeding mechanism comprising vibrating disk, the first feeding passage, the second feeding
Channel and pusher cylinder；First feeding passage includes linear feeding portion and slope feeding portion, the linear feeding part
The exit side of vibrating disk is set, and the slope feeding portion is connect with the first end of second feeding passage；The pusher gas
The first end of second feeding passage is arranged in cylinder；Pan feeding of the second end of second feeding passage to the injection mechanism
Extend above mouthful；
Second side of the rack is arranged in the quick melt mechanism comprising rotating electric machine and electric cabinet；The electric rotating
Machine is fixed in the rack, and output end is equipped with rotary shaft；The electric cabinet is arranged in the rotary shaft, which is provided with to
The end of the supporting plate that the second end of second feeding passage extends, the supporting plate is equipped with radio-frequency induction coil for heating,
It is equipped with crucible in the radio-frequency induction coil, when the rotating electric machine driving rotary shaft rotates, while crucible being driven to send with second
The docking of material channel is docked with the feeding inlet of injection mechanism.
2. Al alloys andMg alloys as described in claim 1 quantify the continuous rapid melting die cast device of embryo material, which is characterized in that
The quantitative feeding mechanism further includes preheating furnace and chute；The second end of second feeding passage is arranged in the preheating furnace；
The first end of the chute is connect with the discharge port of the preheating furnace, and second end is prolonged to the feeding inlet top of the injection mechanism
It stretches.
3. Al alloys andMg alloys as claimed in claim 2 quantify the continuous rapid melting die cast device of embryo material, which is characterized in that
The preheating furnace is stainless steel tube continuous tunnel furnace.
4. Al alloys andMg alloys as claimed in claim 2 quantify the continuous rapid melting die cast device of embryo material, which is characterized in that
The chute is at right angles arranged, and horizontal part is docked with the preheating furnace, and vertical portion is in the feeding inlet of the injection mechanism
Fang Yanshen.
5. Al alloys andMg alloys as claimed in claim 4 quantify the continuous rapid melting die cast device of embryo material, which is characterized in that
The first end of the vertical portion of the chute and the horizontal component of the chute are rotatablely connected, and second end is located at the injection mechanism
Above feeding inlet.
6. the Al alloys andMg alloys as described in claim 2-5 any one quantify the continuous rapid melting die cast device of embryo material,
It is characterized in that, the chute is externally provided with the heating component for being kept the temperature to metallic aluminium, the magnesium alloy bar in chute.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811401538.8A CN109317641B (en) | 2018-11-22 | 2018-11-22 | Continuous and rapid melting die casting forming device for aluminum and magnesium alloy quantitative blanks |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811401538.8A CN109317641B (en) | 2018-11-22 | 2018-11-22 | Continuous and rapid melting die casting forming device for aluminum and magnesium alloy quantitative blanks |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109317641A true CN109317641A (en) | 2019-02-12 |
| CN109317641B CN109317641B (en) | 2024-01-16 |
Family
ID=65258875
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811401538.8A Active CN109317641B (en) | 2018-11-22 | 2018-11-22 | Continuous and rapid melting die casting forming device for aluminum and magnesium alloy quantitative blanks |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109317641B (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110681842A (en) * | 2019-11-06 | 2020-01-14 | 巢湖宜安云海科技有限公司 | Die-casting forming device for quantitative blank of aluminum and magnesium alloy |
| CN111151727A (en) * | 2020-01-03 | 2020-05-15 | 广州市丹爵通讯科技有限公司 | A die-casting equipment that is used for wireless bridge of 5G to have a ration function |
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| CN209139797U (en) * | 2018-11-22 | 2019-07-23 | 金雅豪精密金属科技（深圳）股份有限公司 | Al alloys andMg alloys quantify the continuous rapid melting die cast device of embryo material |
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2018
- 2018-11-22 CN CN201811401538.8A patent/CN109317641B/en active Active
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| JPH08174184A (en) * | 1994-12-28 | 1996-07-09 | Honda Motor Co Ltd | Device for supplying and melting casting material |
| JP2002336946A (en) * | 2001-05-16 | 2002-11-26 | Honda Motor Co Ltd | Apparatus for producing metallic molded product |
| JP2003117650A (en) * | 2001-10-11 | 2003-04-23 | Toshiba Mach Co Ltd | Apparatus for supplying molten metal and die casting machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110681842A (en) * | 2019-11-06 | 2020-01-14 | 巢湖宜安云海科技有限公司 | Die-casting forming device for quantitative blank of aluminum and magnesium alloy |
| CN111151727A (en) * | 2020-01-03 | 2020-05-15 | 广州市丹爵通讯科技有限公司 | A die-casting equipment that is used for wireless bridge of 5G to have a ration function |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109317641B (en) | 2024-01-16 |
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