CN109307740A - The stem of pipe tobacco mixes the method for ratio in fact in a kind of quick estimation cigarette - Google Patents

The stem of pipe tobacco mixes the method for ratio in fact in a kind of quick estimation cigarette Download PDF

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Publication number
CN109307740A
CN109307740A CN201811098249.5A CN201811098249A CN109307740A CN 109307740 A CN109307740 A CN 109307740A CN 201811098249 A CN201811098249 A CN 201811098249A CN 109307740 A CN109307740 A CN 109307740A
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stem
cigarette
pipe tobacco
potassium
chlorinity
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CN201811098249.5A
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CN109307740B (en
Inventor
廖晓祥
牟定荣
邹泉
易斌
武凯
卢永宏
段黎跃
赵云川
王晓辉
陈冉
赵娟
杨光涛
李雯琦
聂蓉
徐文洁
柴俊红
赵剑
谭国治
乔晓辉
熊开胜
郑红艳
左玉萍
汪惠
马素梅
乔丹娜
魏宏
李新
凌琳
胡宏俊
马娟
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China Tobacco Yunnan Industrial Co Ltd
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China Tobacco Yunnan Industrial Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N33/00Investigating or analysing materials by specific methods not covered by groups G01N1/00 - G01N31/00

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  • Life Sciences & Earth Sciences (AREA)
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  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
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  • Manufacture Of Tobacco Products (AREA)

Abstract

The invention discloses the methods that a kind of stem of pipe tobacco in estimation cigarette mixes ratio in fact, comprising the following steps: 1. middle potassium and chlorinity in test cut tobacco and in stem;Potassium and chlorinity in mixed material are mixed 2. calculating;3. the potassium and chlorinity of pipe tobacco in quasi- test cigarette;4. calculating the practical accounting of stem in pipe tobacco;5. to XK、XClConfidence level judgement is carried out, X is takenK、XClAverage value be the practical accounting X of stem in cigarette.Method of the invention without modeling, it is simple and quick, as a result accurately and reliably.

Description

The stem of pipe tobacco mixes the method for ratio in fact in a kind of quick estimation cigarette
Technical field
The invention belongs to technical field of tobacco, and in particular to a kind of quickly to estimate that the stem of pipe tobacco in cigarette mixes ratio in fact Method.
Background technique
Stem mixing with application in cigarette composition has saving cost of material and Harm reduction techniques tar reduction etc. important Meaning.As the upgrading of stem technology processed is perfect, stem mixture proportion is continuously improved, and the influence to cigarette quality is more and more convex It is aobvious.The on-line testing of production sample the result shows that, stem morphosis is an important factor for influencing cigarette quality stability, in phase With stem setting mixture proportion under, different stem morphosis eventually enters into the stem ratio of pipe tobacco in cigarette, and there are larger Difference affects the quality stability of cigarette.The reason is that since stem in mixing, conveying and cigarette machine the technical process such as rolls In, the stem fine crushing of part is sized, rejects, adsorbing etc. and is lost.
In recent years, with the rise of " in short ramuscule " cigarette, the parameter (diameter or length of such as cigarette) of Cigarette Changed, causes existing cigarette compatibility technology, stem processing conditions can not adapt to the requirement.As ramuscule cigarette due to Diameter is smaller, and cut width need to be often reduced in technique to improve pipe tobacco distributing homogeneity, reduces ring cigarette incidence, improves cigarette Resistance to suction stability.And the reduction of cut width certainly will lead to tobacco structure difference, therefore the stem of compatibility also need to be in technique therewith On matched, thin pressure fritters stem and comes into being as a result,.And the stem of more small dimension size mix match during, exist more Serious " loss phenomenon ", i.e., the practical stem ratio for mixing pipe tobacco in cigarette are lower than design proportion, the quality stability of cigarette It cannot be guaranteed that.
Chinese patent CN106896032A discloses a kind of measurement pipe tobacco, stem, reconstituted tobacco and cuts filler uniformity Method.Content difference of this method according to cellulose and total reducing sugar in pipe tobacco, stem, reconstituted tobacco establishes assessment material and mixes Overall fibre element method with uniformity.This method is not necessarily to additional marker without modeling, and operation is more convenient, but is unable to characterize object Material especially stem actual cement ratio example.
Chinese patent CN103263069A discloses a kind of characterization cut tobacco, the method for expansion thread and stem blending uniformity. This method measures the Filling power and filament broken rate of different mixture proportion pipe blend standard samples, and establish mixture proportion with mix cigarette Then the associated mathematical model of Filling power and filament broken rate of silk measures the Filling power and filament broken rate of sample to be tested, and according to mathematics Model characterization mixes the uniformity with pipe tobacco.But in actual production, tobacco, which exists, different degrees of makes broken, Filling power and broken Silk rate fluctuation is larger, therefore this method precision is lower, still can not exact representation material such as stem etc. actual cement ratio example.
Chinese patent CN104198325A discloses stem ratio measuring method in pipe tobacco based on computer vision.The party Method acquires the image of each component in pipe tobacco to be measured using image capturing system respectively, then obtains the figure of each component in pipe tobacco to be measured As feature and the characteristic amount of stem is calculated, establishes property data base.Calculated result is to stem component analysis according to the degree of correlation Identification, sorts out the stem in pipe tobacco to be measured by sorting system, weighs and calculate stem component ratio.This method obtains stem group Divide proportional precision higher, but this method modeling process needs a large amount of samples accumulation, needs again when stem morphosis changes Again it models, method owes flexibility.Simultaneously as introducing image capturing system and sorting system, method is at high cost, and operation is multiple It is miscellaneous, it is unsuitable for the on-line analysis measurement of production.
Potassium and chlorine are two critically important chemical index in tobacco, are one of the evaluation indexes for reflecting tobacco interior quality. Applicant has been surprisingly found that, potassium in the content and stem of potassium and chlorine in the stable content and cut tobacco of potassium and chlorine in cut tobacco and stem And difference different with the content of chlorine is stablized, while potassium and chloride content determination error are small in actual test, not vulnerable to other compositions Interference, high sensitivity.
Summary of the invention
To solve the above problems, the present invention discloses the method that stem in the quick estimation pipe tobacco of one kind mixes ratio in fact.The present invention Technical solution it is as follows:
Unless otherwise indicated, the unit of all samples of the invention and potassium and chlorinity, ratio and percentage is all weight Unit.
The stem of pipe tobacco mixes the method for ratio in fact in a kind of estimation cigarette comprising the steps of:
1. multiple samples of cut tobacco, stem is taken to be averaged according to potassium in cut tobacco described in standard testing and chlorinity respectively It is denoted as YK、YCl;According to potassium in stem described in standard testing and chlorinity, it is averaged and is denoted as GK、GCl
2. setting stem mixture proportion as X0, stem and cut tobacco are mixed online match, roller is mixed to form formula silk, calculate formula The potassium and chlorinity of silk are HK、HCl
3. taking multiple samples of pipe tobacco in cigarette, according to the potassium and chlorinity of pipe tobacco in standard testing cigarette, it is averaged It is denoted as PK、PCl
4. calculating the stem accounting X in cigarette pipe tobacco according to the above numerical valueK、XCl:
XK=X0-(HK-PK)/(GK-YK)
XCl=X0-(HCl-PCl)/(GCl-YCl);
5. to XK、XClConfidence level judgement is carried out, when meeting the following conditions:
|XK-XCl| when≤1.0%
Take XK、XClAverage value be that the stem of pipe tobacco in cigarette mixes ratio X in fact:
Preferably, step 1., 2. and 3. described in multiple samples be 5 or more, and potassium, chlorinity in multiple samples Detected value meets RSD%≤2.5% respectively.
Preferably, step 1., 2. and 3. described in standard be YC/T 426-2012.
Specific step is as follows for method of the invention:
The stem of pipe tobacco mixes the method for ratio in fact in a kind of quick estimation cigarette, and key step includes sampling sample preparation, content Measurement, method error determine, the stem of pipe tobacco mixes ratio calculating in fact in calculating stem waste, confidence level judgement and cigarette;
1, it samples sample preparation: taking pure cut tobacco, pipe tobacco (running item silk) in pure stem and cigarette, prepare >=5 parts of Duplicate Samples respectively, remember Dosage X is mixed in record stem design0
2, assay: method as defined in the measurement according to YC/T 426-2012 tobacco homogeneous blend, measurement is each respectively Potassium, chlorinity in parallel sample take potassium, chlorinity average value and record;
3, method error determines: successively analyzing potassium, the chloride content determination value of each Duplicate Samples, calculates each sample potassium, chlorine contains The RSD% value of amount is simultaneously evaluated, and such as RSD% > 2.5%, need to re-mix sampling and measuring;
4, calculate stem waste: if RSD%≤2.5%, successively according to cut tobacco and stem, mix with mixed formula Silk and the potassium in pipe tobacco in cigarette (running item silk), chlorinity difference, calculate separately stem waste XSK、XSCl.Wherein HK、HCl, PK、PCl, GK、GCl, YK、YClPipe tobacco in respectively mixed formula silk, cigarette (running item silk), pure stem, potassium, chlorine in pure cut tobacco Content;
5, according to the practical accounting X of stem that pipe tobacco in cigarette is calculated as followsK、XCl
XK=X0-XSK
XCl=X0-XSCl
6, confidence level determines: to XK、XClCarry out confidence level judgement: if | XK-XCl|≤1.0%, then in cigarette pipe tobacco stalk The real ratio X that mixes of silk is XK、XClMean value,If | XK-XCl| > 1.0%, then it may be not equal enough due to sample It is even, sampling and testing calculating need to be re-mixed.
Beneficial effects of the present invention:
1, applicant has been surprisingly found that, the content of potassium and chlorine in the stable content and cut tobacco of potassium and chlorine in cut tobacco and stem And difference different with the content of chlorine with potassium in stem is stablized, while potassium and chloride content determination error are small in actual test, are not easy It is interfered by other compositions, high sensitivity.Wherein the potassium content in stem is about 2-8 times high compared with cut tobacco, chlorinity 4-8 about high compared with cut tobacco Times.
2, the present invention is according to the virtual condition to cut filler in production process, to pipe tobacco (running item silk) in final incorporation cigarette Stem the ratio of mixing is estimated in fact.This method without modeling, it is simple and quick, as a result accurately and reliably.
Specific embodiment
The present invention is specifically described below by embodiment, but the scope of protection of the present invention is not limited thereto.
Unless otherwise indicated, the unit of all samples of the invention and potassium and chlorinity, ratio and percentage is all weight Unit.
Embodiment 1: the stem ratio estimation of pipe tobacco in conventional cigarette
One kind of the invention quickly estimates that the stem of pipe tobacco in cigarette mixes the method for ratio in fact, and key step includes sampling system Sample, assay, method error determine, the stem of pipe tobacco mixes ratio in fact in calculating stem waste, confidence level judgement and cigarette It calculates.
Using online cross section sampling method, pure cut tobacco after taking conventional cigarette to dry silk mixes each 5 parts of the pure stem matched in advance, often Part 200g;It is 10% online incorporation stem by design stem mixture proportion, the formula silk after roller mixture is into cut tobacco storing cabinet, then wind It send to cigarette board and rolls;5 parts of pipe tobacco in common cigarette (running item silk), every part of 200g are taken at cigarette machine.According to YC/T 426- Method as defined in the measurement of 2012 tobacco homogeneous blends measures pure cut tobacco, pipe tobacco (running item silk) in pure stem and cigarette respectively Potassium, chlorinity, are specifically shown in Table 1 in sample.
Pipe tobacco each sample potassium, chlorinity record and analytical table in the conventional cigarette of table 1
According to potassium, chlorinity data, progress method error judgement in each sample in table 1.Each sample potassium, chloride content determination value It is all satisfied RSD% < 2.5%, method measurement accuracy meets the requirements.Then according to pure cut tobacco and pure stem, mix and match with mixed Potassium, chlorinity average value in Fang Siyu cigarette in pipe tobacco calculate the stem waste X of pipe tobacco in cigaretteSK=2.2822%, XSCl=2.4563%, the then X of the stem of pipe tobacco in cigarette (running item silk)K=7.7178%, XCl=7.5437%;Confidence level is sentenced Determine as the result is shown | XK-XCl|=0.1741% < 1.0%, the then practical accounting X=(X of stem of pipe tobacco in cigarette (running item silk)K+ XCl)/2=7.6308%.
Ratio is mixed in fact using the stem of pipe tobacco (running item silk) in the method test cigarette that Chinese patent CN104198325A is provided Example result is 7.6096%;Illustrate that test method results of the invention are accurate and reliable.
Embodiment 2: the stem ratio estimation of pipe tobacco in ramuscule cigarette
Online cross section sampling method takes the pure cut tobacco of ramuscule cigarette, mixes each 7 parts of the pure stem matched in advance, every part of 200g;By setting Pure stem mixture proportion 10% incorporation stem online is counted, is delivered to cut tobacco storing cabinet after roller mixture, wind is sent to cigarette after balance 2 hours Board;7 parts of pipe tobacco in ramuscule cigarette (running item silk), every part of 200g are taken at cigarette machine.It is equal according to 426-2012 tobacco of YC/T Method as defined in the measurement of even degree of mixing measures pure cut tobacco, pure stem respectively, is formulated pipe tobacco in silk and ramuscule cigarette (running item silk) Potassium, chlorinity, are specifically shown in Table 2 in sample.
Pipe tobacco each sample potassium, chlorinity record and analytical table in 2 ramuscule cigarette of table
According to each sample potassium, chlorinity data in table 2, method error judgement is carried out, each sample potassium, chloride content determination value are equal Meet RSD% < 2.5%, method measurement accuracy meets the requirements.Then according to the pure cut tobacco of ramuscule cigarette and pure stem, mix compounding The potassium of pipe tobacco, chlorinity difference, calculate separately to obtain pure stem waste X in formula silk and final ramuscule cigarette after conjunctionSK= 3.0929%, XSCl=3.1579%, the then X of the stem of pipe tobacco in ramuscule cigarette (running item silk)K=6.9071%, XCl= 6.8421%.Confidence level determines | XK-XCl|=0.065% < 1.0%, then the stem of pipe tobacco (running item silk) is practical in ramuscule cigarette Accounting X=(XK+XCl)/2=6.8746%.
Stem using pipe tobacco (running item silk) in the method test ramuscule cigarette that Chinese patent CN104198325A is provided is real Mixing ratiometric result is 6.77983%;Illustrate that test method results of the invention are accurate and reliable.

Claims (3)

1. the stem of pipe tobacco mixes the method for ratio in fact in a kind of estimation cigarette, which comprises the following steps:
1. multiple samples of cut tobacco, stem is taken to be averaged and be denoted as according to potassium in cut tobacco described in standard testing and chlorinity respectively YK、YCl;According to potassium in stem described in standard testing and chlorinity, it is averaged and is denoted as GK、GCl
2. setting stem mixture proportion as X0, stem and cut tobacco are mixed online match, roller is mixed to form formula silk, calculate in formula silk Potassium and chlorinity be HK、HCl
3. taking multiple samples of pipe tobacco in cigarette, according to the potassium and chlorinity of pipe tobacco in standard testing cigarette, it is averaged and is denoted as PK、PCl
4. calculating the stem accounting X in cigarette pipe tobacco according to the above numerical valueK、XCl:
XK=X0-(HK-PK)/(GK-YK)
XCl=X0-(HCl-PCl)/(GCl-YCl);
5. to XK、XClConfidence level judgement is carried out, when meeting the following conditions:
|XK-XCl| when≤1.0%
Take XK、XClAverage value be that the stem of pipe tobacco in cigarette mixes ratio X in fact:
2. the method according to claim 1, wherein step 1., 2. and 3. described in multiple samples be 5 with On, and potassium, the chlorinity detected value in multiple samples meet RSD%≤2.5% respectively.
3. the method according to claim 1, wherein step 1., 2. and 3. described in standard be YC/T 426- 2012。
CN201811098249.5A 2018-09-20 2018-09-20 Method for rapidly estimating cut stem real-doped proportion of cut tobacco in cigarette Active CN109307740B (en)

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CN110823754A (en) * 2019-11-18 2020-02-21 湖北中烟工业有限责任公司 Method for detecting blending uniformity of cigarette formula cut tobacco

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Publication number Priority date Publication date Assignee Title
CN110823754A (en) * 2019-11-18 2020-02-21 湖北中烟工业有限责任公司 Method for detecting blending uniformity of cigarette formula cut tobacco
CN110823754B (en) * 2019-11-18 2023-01-31 湖北中烟工业有限责任公司 Method for detecting blending uniformity of cigarette formula cut tobacco

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