CN107084995B - A kind of quantitative evaluation method of density of tobacco rod distributing homogeneity - Google Patents

A kind of quantitative evaluation method of density of tobacco rod distributing homogeneity Download PDF

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CN107084995B
CN107084995B CN201710350791.4A CN201710350791A CN107084995B CN 107084995 B CN107084995 B CN 107084995B CN 201710350791 A CN201710350791 A CN 201710350791A CN 107084995 B CN107084995 B CN 107084995B
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cigarette
density
moisture
tobacco rod
standard
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CN107084995A (en
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李斌
刘欢
王乐
刘晓萍
邓楠
胡少东
李龙飞
张明建
丁美宙
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China Tobacco Henan Industrial Co Ltd
Zhengzhou Tobacco Research Institute of CNTC
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China Tobacco Henan Industrial Co Ltd
Zhengzhou Tobacco Research Institute of CNTC
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N22/00Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N22/00Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more
    • G01N22/04Investigating moisture content

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  • Electromagnetism (AREA)
  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
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  • General Health & Medical Sciences (AREA)
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Abstract

A kind of quantitative evaluation method of density of tobacco rod distributing homogeneity, this method is distributed the characteristics of being generally distributed in the dense type in both ends according to density of tobacco rod, first make density of tobacco rod distribution curve, and density of tobacco rod data are extracted, thoroughly evaluating is then carried out to density of tobacco rod distributing homogeneity according to the evaluation index of building.The present invention has the characteristics that simple possible, the uniformity of energy quantitative assessment density of tobacco rod distribution are of great significance to Cigarette design and coiling process control.

Description

A kind of quantitative evaluation method of density of tobacco rod distributing homogeneity
Technical field:
The invention belongs to cigarette product technical field of quality detection, and in particular to a kind of evaluation density of tobacco rod distributing homogeneity Characterizing method
Background technique:
During production of cigarettes, after rolling up and connecting machine aspirator formation system, the Density Distribution of tobacco bunch becomes pipe tobacco Change, the density that wherein cigarette lights end is higher than other parts.Density of tobacco rod distribution is to influence one of the important indicator of cigarette quality, The physical indexs such as weight, hardness, resistance to suction, the cigarette end tobacco-falling quantity of Cigarette are not only influenced, and then influence cigarette smoke to have The burst size of evil substance, while also will affect the aesthetic quality during cigarette consumption, and then influence consumer to cigarette product Degree of recognition.Density of tobacco rod distribution uniformity coefficient be by cigarette machine fill pipe tobacco during to pipe tobacco loading it is real-time Line traffic control is adjusted, and the uniformity coefficient that the fluctuation of loading or orderly adjustment are distributed density of tobacco rod has a major impact.Cigarette Tobacco density distributing homogeneity is poor, will cause the fluctuation of biggish cigarette weight and resistance to suction, so that affecting cigarette rolls matter The stability of amount, especially cigarette end pipe tobacco loading is excessive, and cigarette is caused to influence in aspiration procedure because resistance to suction is larger The aesthetic quality of cigarette.
Currently, domestic tobacco productive corporation has begun to focus on density of tobacco rod distribution, the distribution of research density of tobacco rod is to cigarette sky Head rate, end tobacco-falling quantity and cigarette fall the affecting laws of head condition.However how quantitative assessment density of tobacco rod distributing homogeneity Method is but rarely reported.
Chinese invention patent (CN200720024015.7) provides a kind of cigarette denseness microwave testing apparatus, device tool There are the non-destructive of non-destructive testing and the Stability and veracity of density data detection.For cigarette enterprise, how to utilize It is a meaningful thing that density data, which carries out the evaluation of density of tobacco rod distributing homogeneity, it is therefore necessary to establish density of tobacco rod Distributing homogeneity evaluation method.
Chinese invention patent (CN104165822A) uses the uniformity of VC Method quantitative assessment density of tobacco rod distribution, This method evaluates density distribution uniformity using the density data of control uniform segment among cigarette, to a certain extent Reference frame can be provided to promote cigarette quality and optimal control.However it is equal to show the dense centre in both ends based on density of tobacco rod Even distribution is true, establishes a kind of full branch Cigarette density distribution uniformity evaluation method to Cigarette design and coiling process control Fixture is significant.
Summary of the invention
It is commented in view of the above-mentioned deficiencies in the prior art, it is an object of the present invention to provide a kind of quantifying for density of tobacco rod distributing homogeneity Valence method.The characteristics of being generally distributed in the dense type in both ends according to density of tobacco rod distribution, first makes density of tobacco rod distribution curve, and right Density of tobacco rod data extract, and then carry out thoroughly evaluating to density of tobacco rod distributing homogeneity according to the evaluation index of building.
The purpose of the present invention is achieved by the following technical programs.
A method of evaluation density of tobacco rod distributing homogeneity, comprising the following steps:
Step 1: the calibration of cigarette axial direction moisture, density
a, cigarette axial direction moisture calibration:
10 cigarette are tested with microwave moisture density type analyzer MW 3220, and result is stored in the INFO of result menu Under option (the included result menu of instrument software);10 measured by MW 3220 are determined using standard laboratory methods The average value of cigarette tobacco moisture;The moisture measured by MW 3220 compared with the moisture that laboratory determines, and really Determine deviation.
b, cigarette axial direction density calibration
10 cigarette are tested with microwave moisture density type analyzer MW 3220, and density data is saved;Divided equally with day Also known as measure each branch pipe tobacco weight in 10 cigarette measured by MW 3220;Each branch cigarette measured by MW 3220 The average value of pipe tobacco weight be compared to compared with the average weight weighed up, and by the measured value of balance weighing value and MW3220 For density correction coefficient.
Step 2: the test of density of tobacco rod, moisture data
Moisture and density correction are carried out to MW3220 according to step 1, measured with the microwave moisture density type analyzer after correction Cigarette moisture and density data, since pipe tobacco filling fragment position from detect, detection spacing be 1mm, detection length according to cigarette Specifications parameter is set, and (because cigarette length has different size, detection length is set according to cigarette length specification It is fixed);
Step 3: the acquisition of cigarette standard density converts the density data that microwave moisture densimeter obtains for moisture content For 12% standard density data, wherein convert formula are as follows:
W% is actual density in formulaCorresponding actual measurement moisture,For the standard density data after conversion.
Step 4: the foundation of evaluation index
1, the cigarette standard density data that will acquire carry out matrixing processing: cigarette standard density matrix A has m × n number Composition, is denoted as, Am×n.Wherein n is cigarette quantity, and m is density of tobacco rod.Whereina ijJth branch cigarette is represented at i-th of unit Density value, vectora ﹒ jFor the density value in the different unit lengths of jth branch cigarette.Vector B and C are the column of m × 1 number composition Vector is denoted as Bm×1And Cm×1
2, the drafting of cigarette standard density distribution curve: the cigarette standard density data obtained according to the above method, with cigarette It is close to make cigarette using the cigarette standard density data on cigarette different length position as ordinate as abscissa for branch length value Spend distribution curve.
3, the evaluation index building of cigarette standard density distributing homogeneity: order matrix
In the present invention, it is also ramuscule cigarette that the cigarette, which can be conventional cigarette,.
The present invention has the advantages that being evaluated using a kind of uniformity that new method is distributed density of tobacco rod, method Simple possible, the uniformity of energy quantitative assessment density of tobacco rod distribution, while this method is in the process of evaluation density of tobacco rod uniformity In consider the dense type Density Distribution in cigarette both ends, to Cigarette design and coiling process control be of great significance.
Detailed description of the invention
Fig. 1 is the cigarette standard density distribution curve of the embodiment of the present invention 1.
Fig. 2 is the cigarette standard density distribution curve of the embodiment of the present invention 2.
Specific embodiment:
Below with reference to examples of implementation, invention is further described in detail.
Embodiment 1: certain domestic ramuscule cigarette trade mark 1 and the trade mark 2, comparative analysis difference ramuscule cigarette trade mark density of tobacco rod point The uniformity of cloth.
Specific step is as follows:
1, the measurement of cigarette standard density distributed data:
(1) rectify an instrument parameter:
The cigarette trade mark 1 and each several 20,2 cigarette sample of the cigarette trade mark are taken, and is marked respectively.
The correction of cigarette moisture: 10 cigarette are tested with microwave moisture density type analyzer MW 3220, and result is stored in result Under the INFO option of menu;The 10 cigarette tobacco moistures measured by MW 3220 are determined using standard laboratory methods Average value;The moisture measured by MW 3220 compared with the moisture that laboratory determines, and determination deviation value.According to This method carries out moisture correction to the cigarette trade mark 1 and the cigarette trade mark 2 respectively, and records deviation respectively.
Density of tobacco rod correction: cigarette sample is measured using cigarette microwave moisture density type analyzer, and packing density Data.Then m length is intercepted to cigarette sample, and is weighed with electronic balance to interception part pipe tobacco.Pass through cigarette circle Week, cigarette testing length and Density Distribution data can calculate cigarette part of detecting weight.According to the ratio of two weight The cigarette correction coefficient of different size cigarette can be calculated.The cigarette trade mark 1 and the cigarette trade mark 2 are carried out respectively in the method Density correction, and packing density correction coefficient respectively.
(2) the ramuscule cigarette trade mark 1 and each 20,2 cigarette sample of the ramuscule cigarette trade mark are taken, the parameter that rectifies an instrument is set, is used MW3220 type microwave moisture density type analyzer measures cigarette moisture and density respectively.
(3) density of tobacco rod data are converted according to the cigarette moisture data of acquisition by the standard density number for being 12% for moisture content According to.
2, the drafting of density of tobacco rod distribution curve:
According to step above-mentioned steps cigarette standard density distributed data obtained, using cigarette length value as abscissa, with Density of tobacco rod data on cigarette different length position are ordinate, cigarette standard density distribution curve are made respectively, such as Fig. 1 institute Show.
3, the evaluation of cigarette standard density distributing homogeneity:
Embodiment 2: certain domestic conventional cigarette trade mark 3 and the trade mark 4, comparative analysis various conventional cigarette trade mark density of tobacco rod point The uniformity of cloth.
1, the measurement of cigarette standard density distributed data: with example 1.
2, the drafting of density of tobacco rod distribution curve: with example 1, see Fig. 2.
3, the evaluation of cigarette standard density distributing homogeneity:

Claims (2)

1. a kind of quantitative evaluation method of density of tobacco rod distributing homogeneity, it is characterised in that: the following steps are included:
Step 1: the calibration of cigarette axial direction moisture, density
A, the calibration of cigarette axial direction moisture:
10 cigarette are tested with microwave moisture density type analyzer MW 3220, and result is stored in the INFO option of result menu Under;The average value by the 10 cigarette tobacco moistures measured of MW 3220 is determined using standard laboratory methods;By MW 3220 moisture measured are compared with the moisture that laboratory determines, and determination deviation value;
B, the calibration of cigarette axial direction density
10 cigarette are tested with microwave moisture density type analyzer MW 3220, and density data is saved;Claimed respectively with balance Measure each branch pipe tobacco weight in 10 cigarette measured by MW 3220;Each branch cigarette density value measured by MW 3220 The obtained average value of pipe tobacco weight convert compared with the average weight weighed up, and by the measurement of balance weighing value and MW3220 The ratio between value is used as density correction coefficient;
Step 2: the test of density of tobacco rod, moisture data
Moisture and density correction are carried out to MW3220 according to step 1, measure cigarette with the microwave moisture density type analyzer after correction Moisture and density data, since pipe tobacco filling fragment position from detect, detection spacing be 1mm, detection length according to Cigarettesize Parameter is set;
Step 3: the density data that microwave moisture densimeter obtains is converted and is for moisture content by the acquisition of cigarette standard density 12% standard density data, wherein convert formula are as follows:
W% is the corresponding actual measurement moisture of actual density ρ, ρ in formula1For the standard density data after conversion;
Step 4: the foundation of evaluation index
1) the cigarette standard density data that, will acquire carry out matrixing processing: cigarette standard density matrix A has m × n array At being denoted as, Am×n;Wherein n is cigarette quantity, and m is the total number of single Cigarette density measure segmentation;Wherein aijRepresent Density value of the j branch cigarette at i-th of unit, vector a﹒ jFor the density value in the different unit lengths of jth branch cigarette;Vector B It is the column vector of m × 1 number composition with C, is denoted as Bm×1And Cm×1
Wherein enable
2), the drafting of cigarette standard density distribution curve: the cigarette standard density data obtained according to the above method are long with cigarette It is close to make cigarette standard using the cigarette standard density data on cigarette different length position as ordinate as abscissa for angle value Spend distribution curve;
3), the evaluation index building of cigarette standard density distributing homogeneity: order matrixAnd vector η '=[η1 η2 … ηn],ηjThe smaller density of tobacco rod distributing homogeneity for showing jth branch cigarette Better, the uniformity the good then to indicate it is expected closer to design;WhereinAnd dijObedience standardized normal distribution N (0, 1);For the evaluation index of variety classes cigaretteEvaluation index η is smaller, illustrates the even density of the type cigarette Property is better.
2. the quantitative evaluation method of density of tobacco rod distributing homogeneity according to claim 1, it is characterised in that: the cigarette For conventional cigarette or ramuscule cigarette.
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CN109146301B (en) * 2018-08-30 2022-02-18 山东中烟工业有限责任公司 Sectional type cigarette tobacco distribution uniformity evaluation method and system
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CN109100263B (en) * 2018-10-22 2020-12-08 云南中烟工业有限责任公司 Method for rapidly predicting smoking uniformity of cigarettes
CN109171012B (en) * 2018-10-22 2021-04-06 云南中烟工业有限责任公司 Method for quickly matching specifications of leveling grooves of leveling disc of cigarette making machine
CN110726645B (en) * 2019-10-25 2022-03-01 中国烟草总公司郑州烟草研究院 Method for evaluating stability of axial density distribution of cigarette tobacco shreds
CN110726646A (en) * 2019-10-25 2020-01-24 中国烟草总公司郑州烟草研究院 Method for evaluating stability of cigarette axial density distribution
CN111678841A (en) * 2020-07-30 2020-09-18 贵州中烟工业有限责任公司 Evaluation method suitable for cigarette density uniformity
CN112394006B (en) * 2020-11-30 2022-12-13 山东中烟工业有限责任公司 Filter rod microwave density detector
CN112526077A (en) * 2020-12-08 2021-03-19 福建中烟工业有限责任公司 Tobacco blending uniformity evaluation method based on water content
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