CN109304434A - A kind of two-wire continuous casting system and the method for controlling two-wire continuous casting system - Google Patents
A kind of two-wire continuous casting system and the method for controlling two-wire continuous casting system Download PDFInfo
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- CN109304434A CN109304434A CN201811318044.3A CN201811318044A CN109304434A CN 109304434 A CN109304434 A CN 109304434A CN 201811318044 A CN201811318044 A CN 201811318044A CN 109304434 A CN109304434 A CN 109304434A
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- 238000009749 continuous casting Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 27
- 238000005266 casting Methods 0.000 claims abstract description 278
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims description 45
- 229910052742 iron Inorganic materials 0.000 claims description 19
- 241001669679 Eleotris Species 0.000 claims description 14
- 230000033001 locomotion Effects 0.000 claims description 11
- 230000008859 change Effects 0.000 claims description 6
- 239000003973 paint Substances 0.000 claims description 5
- 239000007921 spray Substances 0.000 claims description 5
- 229910045601 alloy Inorganic materials 0.000 abstract description 11
- 239000000956 alloy Substances 0.000 abstract description 11
- 230000007115 recruitment Effects 0.000 abstract description 8
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 abstract description 6
- 239000003546 flue gas Substances 0.000 abstract description 6
- 239000000047 product Substances 0.000 description 16
- 230000008569 process Effects 0.000 description 9
- 238000004519 manufacturing process Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 6
- 229910052710 silicon Inorganic materials 0.000 description 6
- 239000010703 silicon Substances 0.000 description 6
- 229910000519 Ferrosilicon Inorganic materials 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 230000007613 environmental effect Effects 0.000 description 4
- 239000003500 flue dust Substances 0.000 description 4
- 229910001021 Ferroalloy Inorganic materials 0.000 description 3
- 238000003723 Smelting Methods 0.000 description 3
- 239000011248 coating agent Substances 0.000 description 3
- 238000000576 coating method Methods 0.000 description 3
- 238000000926 separation method Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 238000005507 spraying Methods 0.000 description 3
- 239000006227 byproduct Substances 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000155 melt Substances 0.000 description 2
- 238000007711 solidification Methods 0.000 description 2
- 230000008023 solidification Effects 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000003638 chemical reducing agent Substances 0.000 description 1
- 238000010924 continuous production Methods 0.000 description 1
- 238000004134 energy conservation Methods 0.000 description 1
- 238000004079 fireproofing Methods 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 239000000463 material Substances 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000005272 metallurgy Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- 238000009527 percussion Methods 0.000 description 1
- 239000000843 powder Substances 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002265 prevention Effects 0.000 description 1
- 239000002994 raw material Substances 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 230000004044 response Effects 0.000 description 1
- 239000000779 smoke Substances 0.000 description 1
- 230000001755 vocal effect Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/14—Plants for continuous casting
- B22D11/147—Multi-strand plants
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D45/00—Equipment for casting, not otherwise provided for
- B22D45/005—Evacuation of fumes, dust or waste gases during manipulations in the foundry
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D5/00—Machines or plants for pig or like casting
- B22D5/04—Machines or plants for pig or like casting with endless casting conveyors
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)
- Casting Support Devices, Ladles, And Melt Control Thereby (AREA)
Abstract
The present invention relates to alloy casting technical field, a kind of disclose two-wire continuous casting system and control two-wire continuous casting system method, comprising: the first casting platform, the second casting platform, the first transferring platform and the second transferring platform；First casting platform and the second casting platform include: multiple ingot mould groups and the propulsion device for driving ingot mould group mobile；The starting point of first casting platform is connect by the first transferring platform with the end of the second casting platform, and the end of the first casting platform is connect by the second transferring platform with the starting point of the second casting platform；First transferring platform is used to be moved to the ingot mould group of the second casting platform end to the starting point of the first casting platform；Second transferring platform is used to be moved to the ingot mould group of the first casting platform end to the starting point of the second casting platform.The present invention is the problems such as effectively solving flue gas emission in casting process, reducing recruitment intensity, reduce security risk and improve mechanical automation degree of being cast by fixed point.
Description
Technical field
The present invention relates to alloy casting technical field, in particular to a kind of two-wire continuous casting system and control two-wire are continuous
The method of casting system.
Background technique
Mine heat furnace smelting silicon systems technical process in current schema, as shown in Figure 1, raw ore is sent into after being mixed in a certain ratio
Mineral hot furnace, raw ore occur chemical reaction with carbonaceous reducing agent under electric energy hot environment and generate Si system alloy solution.Pass through
Centre control production, molten iron is released through fire door timing to be entered in ladle, and solution makees cooling mold by overhead traveling crane lifting, ingot mould,
Solid alloy product is eventually formed, molten iron casting is that Molten Ferroalloys are become to the most common method of solid alloy.
Wherein, the process of ore-smelting electric furnace casting is a great problem of the technical process towards metallurgy industry, and main problem exists
In that there are environment smoke pollutions is serious, more security risk and Mechanization Level are low for the process the problems such as, current main casting
Mode has:
1, direct casting, direct direct casting is second-rate since iron causes to cast greatly, the die head that casting process generates
The problems such as super thick of iron and product, sticking to mould, stomata, causes damages to production.Simultaneously during this direct casting, it is necessary to
Using overhead traveling crane shim, stokehold recruitment is more, and labor intensity of workers is big, operating environment is poor, operation process security risk is more, above all
It is multifactor big type of furnace ferrosilicon production stokehold pour iron process to become that recruitment is difficult, safety management difficulty is big, restricts the prominent of production
Contradiction out.
2, pond casts mode, and melt pit casting method is the casting that ferroalloy is completed in the melt pit of a special tectonic.Melt pit
Bottom and side wall completes the solid alloy for having analogous components with the alloy cast in advance, is then injected into liquid alloy, and be allowed to
Entire melt pit is covered as far as possible, forms very thin one layer, molten iron, that is, quick solidification.Ferroalloy after solidification, by certain time
Cooling after, liquid alloy can be re-injected thereon.So repeatedly casting, make monolith alloy thickness reach 1200~
1800mm is full of entire melt pit.When using melt pit casting method, it should at least be used in turn there are two melt pit in casting place.One
A melt pit is cast, another carries out the arrangement preparation for taking iron and casting.The characteristics of melt pit casting method is labour production
Rate is high, does not consume ingot mould, producing cost is low, but its working condition is poor.
3, casting machine is cast, by completing all of the entire casting processes such as standby mould, injection alloy, demoulding in casting machine
Process, casting machine, which is cast, can be effectively reduced labourer's intensity of worker, but there is also many for its degree of automation and production efficiency
Problem.
In response to the call of national energy conservation and emission reduction, while this status of existing market labor shortage is solved, at present
It is badly in need of a kind of casting system for polluting small, high efficiency and high degree of automation.
Summary of the invention
(1) technical problems to be solved
A kind of method that the present invention provides two-wire continuous casting system and controls two-wire continuous casting system, it is existing to solve
Flue gas emission in casting process, the problems such as recruitment intensity is high, security risk is big, working environment is poor low with mechanical automation degree.
(2) technical solution
To solve the above problems, the present invention provides a kind of two-wire continuous casting system, comprising: the first casting platform, second
Casting platform, the first transferring platform and the second transferring platform；First casting platform and second casting platform include:
Multiple ingot mould groups and propulsion device for driving the ingot mould group mobile；The starting point of first casting platform passes through described
First transferring platform is connect with the end of second casting platform, and the end of first casting platform passes through described second turn
Fortune platform is connect with the starting point of second casting platform；First transferring platform is poured for being moved to described second
The ingot mould group of platform end is cast to the starting point of first casting platform；Second transferring platform is for shifting movement
To first casting platform end the ingot mould group to the starting point of second casting platform.
Further, first casting platform further include: the first ladle, the discharge port setting of first ladle
Between multiple ingot mould groups of first casting platform；Second casting platform further include: the second ladle, it is described
The discharge port of second ladle is arranged between multiple ingot mould groups of second casting platform.
Further, first ladle and second ladle are the cylinder that corresponding two sides are equipped with shaft, and
The shaft of two sides setting is on the same central axes of the cylinder.
Further, first casting platform further include: the first die slot device, the first die slot device are arranged in institute
The starting point for stating the first casting platform, for spraying iron powder in the ingot mould group of first casting platform；Described second
Casting platform further include: the starting point of second casting platform is arranged in the second die slot device, the second die slot device, uses
Iron powder is sprayed in the ingot mould group in second casting platform.
Further, first casting platform further include: the first smearing flusher, the first smearing flusher
It is arranged between the first die slot device and first ladle, is used for spray paint；First casting platform also wraps
Include: the second smearing flusher, the second smearing flusher are arranged in the second die slot device and second molten iron
Between packet, it to be used for spray paint.
Further, first casting platform further include: the first turning-over, first turning-over are arranged in institute
The end for stating the first casting platform, the product in the ingot mould group for overturning first casting platform；Described second pours
Cast platform further include: the second turning-over, the end of second casting platform is arranged in second turning-over, for turning over
Product in the ingot mould group of second casting platform.
Further, first casting platform further include: the first crushing device, first crushing device are arranged in institute
It states between the first ladle and first turning-over, for by product in the ingot mould group and first casting platform
The ingot mould group separation；Second casting platform further include: the second crushing device, second crushing device are arranged described
Between second ladle and second turning-over, for by the institute of product and second casting platform in the ingot mould group
State the separation of ingot mould group.
Further, first casting platform further include: the first track, first track are flat along first casting
The starting point of platform to the end of first casting platform is arranged；Second casting platform further include: the second track, described
Two tracks are arranged along the end of the starting point of second casting platform to second casting platform.
Further, first turning-over includes: the first sleeper, and first sleeper is arranged in first track
In, for the ingot mould group when moving along first track, change the fortune of the ingot mould group of first casting platform
Dynamic direction；Second turning-over includes: the second sleeper；Second sleeper is arranged in second track, is used for institute
Ingot mould group is stated when moving along second track, changes the direction of motion of the ingot mould group of second casting platform.
To solve the above problems, the present invention also provides a kind of method for controlling above-mentioned two-wire continuous casting system, institute
The method of stating includes the following steps: the propulsion device for starting the first casting platform, makes the corresponding ingot mould group of first casting platform
It is slowly mobile；The propulsion device for starting the second casting platform moves the corresponding ingot mould group of second casting platform slowly；It opens
Dynamic first transferring platform, the ingot mould group of second casting platform end is moved to by first transferring platform
To the starting point of first casting platform, starts the second transferring platform, institute is moved to by second transferring platform
The ingot mould group of the first casting platform end is stated to the starting point of second casting platform.
(3) beneficial effect
A kind of method that the present invention provides two-wire continuous casting system and controls two-wire continuous casting system, the two-wire are continuous
The starting point of first casting platform is connect by the first transferring platform with the end of the second casting platform by casting system, simultaneously will
The end of first casting platform is connect by the second transferring platform with the starting point of the second casting platform, make the first casting platform with
Second casting platform cooperates the first transferring platform and the second transferring platform to form a circular line, on the one hand, utilizes the two-wire
Continuous casting system is easier the flue dust collecting that will be generated in casting process, and meet the requirement of environmental protection, on the other hand, the two-wire connect
Continuous casting system can replace the casting system in current ferrosilicon and industrial silicon industry, increase economic efficiency, reduce the labor of worker
Fatigue resistance improves the automation level of casting, and it is high, safe hidden effectively to solve flue gas emission, recruitment intensity in casting process
Suffer from the problems such as big, working environment difference is low with mechanical automation degree.
Detailed description of the invention
Fig. 1 is mine heat furnace smelting silicon systems technical process schematic diagram in the prior art；
Fig. 2 is the structural schematic diagram of the two-wire continuous casting system provided in the preferred embodiment of the present invention；
Fig. 3 is the structural schematic diagram of the first casting platform provided in the preferred embodiment of the present invention；
Fig. 4 is the structural schematic diagram of the second casting platform provided in the preferred embodiment of the present invention；
Wherein, 1: the first casting platform；2: the second casting platforms；3: the first transferring platform, 4: the second transferring platform；10:
First ingot mould group；11: the first propulsion devices；12: the first ladle；13: the first die slot devices；14: the first turning-overs；15:
First crushing device；16: the first tracks；17: the first smearing flushers；20: the second ingot mould groups；21: the second propulsion devices；
22: the second ladle；23: the second die slot devices；24: the second turning-overs；25: the second crushing devices；26: the second tracks；
27: the second smearing flushers.
Specific embodiment
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention
In attached drawing, technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is
A part of the embodiments of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill people
Member's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
The embodiment of the present invention provides a kind of two-wire continuous casting system, as shown in Fig. 2, the two-wire continuous casting system packet
It includes: the first casting platform 1, the second casting platform 2, the first transferring platform 3 and the second transferring platform 4.First casting platform 1 and
Two casting platforms 2 include: multiple ingot mould groups and the propulsion device for driving ingot mould group mobile.
In the present embodiment, the first casting platform 1 includes multiple first ingot mould groups 10 and moves for the first ingot mould group 10 of driving
The first dynamic propulsion device 11, the second casting platform 2 include multiple second ingot mould groups 20 and move for the second ingot mould group 20 of driving
The second dynamic propulsion device 21.Wherein, the first ingot mould group 10 being disposed adjacent mutually abuts, the second ingot mould being similarly disposed adjacent
Group 20 also mutually abuts, and hydraulic feed device can be selected in the first propulsion device 11 and the second propulsion device 21, by hydraulic and
Transmission chain slowly drives multiple first ingot mould groups 10 and the second ingot mould group 20 mobile.
In the present embodiment, the starting point of the first casting platform 1 passes through the end of the first transferring platform 3 and the second casting platform 2
The end of end connection, the first casting platform 1 is connect by the second transferring platform 3 with the starting point of the second casting platform 2.First
Transferring platform 3 is used to be moved to the ingot mould group of 2 end of the second casting platform to the starting point of the first casting platform 1.Second
Transferring platform 4 is used to be moved to the ingot mould group of 1 end of the first casting platform to the starting point of the second casting platform 2.I.e.
One transferring platform 3 is used to be moved to the starting of 20 to the first casting platform 1 of the second ingot mould group of 2 end of the second casting platform
End, the second transferring platform 4 are used to be moved to 10 to the second casting platform 2 of the first ingot mould group of 1 end of the first casting platform
Starting point.Wherein, propulsion device can be selected in the first transferring platform 3 and the second transferring platform 4 or transfer device completes ingot mould group
Transfer.
The embodiment of the present invention provides a kind of two-wire continuous casting system, and the two-wire continuous casting system is by the first casting platform
1 starting point is connect by the first transferring platform 3 with the end of the second casting platform 2, while by the end of the first casting platform 1
It is connect by the second transferring platform 4 with the starting point of the second casting platform 1, matches the first casting platform 1 and the second casting platform 2
It closes the first transferring platform 3 and the second transferring platform 4 forms a circular line, on the one hand, utilize the two-wire continuous casting system
The flue dust collecting that will more easily be generated in casting process, meet the requirement of environmental protection, on the other hand, the two-wire continuous casting system energy
It enough instead of the casting system in current ferrosilicon and industrial silicon industry, increases economic efficiency, reduces the labor intensity of worker, raising is poured
The automation level of casting, effectively solves that flue gas emission, recruitment intensity in casting process are high, security risk is big, working environment
The problems such as difference is low with mechanical automation degree.
Based on the above embodiment, in a preferred embodiment, as shown in Fig. 2, the first casting platform 1 further include: the
One ladle 12, the discharge port of the first ladle 12 are arranged between multiple ingot mould groups of the first casting platform 1.Second casting is flat
Platform 2 further include: the second ladle 22, the discharge port of the second ladle 22 be arranged in the second casting platform 2 multiple ingot mould groups it
Between.
In the present embodiment, as shown in Figure 3 and Figure 4, the discharge port of the first ladle 12 is arranged in first casting platform 1
Multiple first ingot mould groups 10 between.Multiple second ingot moulds of the second casting platform 2 are arranged in the discharge port of second ladle 22
Between group 20.First ladle 12 and the second ladle 22 be corresponding two sides be equipped with shaft cylinder, and two sides setting turn
Axis is on the same central axes of cylinder, and discharge port setting is tumbled between corresponding two sides by bridge crane or ladle
Device, cylinder can be rotated at axis by shaft, and then molten iron is continuously slowly poured out.To prevent in casting process, high temperature
Molten iron influences transhipment and the toppling process of ladle, is equipped at least one layer of fire prevention in the first ladle 12 and the second ladle 22
Material, such as fire-proof mud, fire proofing tile etc..
In addition, in other embodiments, it is flat to the first casting platform 1 and the second casting simultaneously that a ladle can also be used
Platform 2 provide raw material, at the discharge port of ladle be arranged shunt conduit, by the first diffluence pass be placed in multiple first ingot mould groups 10 it
Between, the second diffluence pass is placed between multiple second ingot mould groups 20, to improve production efficiency.
Based on the above embodiment, in a preferred embodiment, as shown in Fig. 2, Fig. 3 and Fig. 4, first casting is flat
Platform 1 further include: the starting point of the first casting platform 1 is arranged in the first die slot device 13, the first die slot device 13, for the
Iron powder, the second casting platform 2 are sprayed in first ingot mould group 10 of one casting platform 1 further include: the second die slot device 23, the second mould
The starting point of the second casting platform 2 is arranged in seam device 23, for spraying iron in the second ingot mould group 20 of the second casting platform 2
Powder, to prevent the product in the first ingot mould group 10 and the second ingot mould group 20 in each ingot mould group from contacting, which is generally metal
Ingot.
In the present embodiment, the first casting platform further include: the first smearing flusher 17, the first smearing flusher 17 are set
It sets between the first die slot device 13 and the first ladle 12, is used for spray paint.Second casting platform 2 further include: second applies
Mould flusher 27, the second smearing flusher 27 is arranged between the second die slot device 23 and the second ladle 22, for spraying
Spill coating.
In the present embodiment, the first casting platform 1 further include: the first turning-over 14, the setting of the first turning-over 14 is the
The end of one casting platform 1, the product in the first ingot mould group 10 for overturning the first casting platform 1.Second 2 platforms of casting
Further include: the end of the second casting platform 2 is arranged in the second turning-over 24, the second turning-over 24, pours for overturning second
Cast the product in the second ingot mould group 20 of platform 2.
In the present embodiment, the first casting platform 1 further include: the first crushing device 15, the setting of the first crushing device 15 is the
Between one ladle 12 and the first turning-over 14, for separating product with 10 groups of the first ingot mould of the first casting platform 1, match
It closes the first turning-over 14 and instantaneously completes demoulding.Second casting platform 2 further include: the second crushing device 25, the second crushing device
25 are arranged between the second ladle 22 and the second turning-over 24, for by the second ingot mould of product and the second casting platform 2
20 separation of group, the second turning-over of cooperation 24 instantaneously complete demoulding.In the present embodiment, the first crushing device 15 and the second broken dress
It sets 25 to be arranged in corresponding ingot mould group, the product in corresponding ingot mould group can be made to fall off by vibration percussion.
In the present embodiment, the first casting platform 1 further include: the first track 16, the first track rise along the first casting platform 1
Beginning to the end of the first casting platform 1 is arranged.Second casting platform 2 further include: the second track 26, the second track 26 is along second
The starting point of casting platform 2 to the end of the second casting platform 2 is arranged.The starting point of first track 16 and the first transferring platform 3
Connection, the end of the first track 16 are connect with the second transferring platform 4, and the starting point of the second track 26 and the second transferring platform 4 connect
It connects, the end of the second track 26 is connect with the first transferring platform 3, and the first casting platform 1 and the second casting platform 2 is made to cooperate first
Transferring platform 3 and the second transferring platform 4 form a circular line, so that ingot mould group can move in the circular line.
Wherein, corresponding product can be overturned by the change of motion profile, for example, the first turning-over 14 includes: first
Sleeper, the first sleeper are arranged in the first track 16, for the first ingot mould group 10 when moving along first track 16, pass through
First sleeper changes the direction of motion of the first ingot mould group 10 of the first casting platform, and the first crushing device of cooperation 15 is instantaneously completed de-
Mould.In addition, the second turning-over 24 includes: the second sleeper, the second sleeper is arranged in the second track 26, is used for the second ingot mould group
20 along the second track 26 when moving, and changes the direction of motion of the second ingot mould group 20 of the second casting platform by the second sleeper,
The second crushing device 25 is cooperated instantaneously to complete demoulding.
In addition, double ingot moulds can also be arranged in two-wire continuous casting system, i.e. product casting is completed, and is carried out after being crushed anti-
Turn, is cast using the reverse side of ingot mould group, to keep ingot mould temperature uniform.Prevent ingot mould from casting unidirectional heated, appearance is split
Line etc. extends the service life of ingot mould.In the present embodiment, two-wire continuous casting system during the work time, first will be unloaded
Ingot mould group is placed on the first casting platform 1 and corresponding first track 16 of the second casting platform 2 and the second track 26.By opening
The propulsion device 11 of dynamic first casting platform 1 keeps the corresponding first ingot mould group 10 of the first casting platform 1 slowly mobile.Meanwhile it opening
The propulsion device 21 of dynamic second casting platform 2 keeps the corresponding second ingot mould group 20 of the second casting platform 2 slowly mobile.Starting the
One transferring platform 3, the ingot mould group for being moved to 2 end of the second casting platform by the first transferring platform 3 are flat to the first casting
The starting point of platform 1.Start the second transferring platform 4,1 end of the first casting platform is moved to by the second transferring platform 4
Ingot mould group is to the starting point of the second casting platform 2.It is pinpointed at this time using the first ladle 12 and the second ladle 22
Casting molten iron.The first ingot mould group 10 after casting molten iron generates product, the first crushing device 15 is moved to, by product mould iron
It is broken, separate it with the first ingot mould group 10, while making the change of its motion profile using the first turning-over 14, it is instantaneous to complete
Demoulding, the product after demoulding are fallen into transport device, and ingot mould has inverted 180 degree.The first ingot mould group 10 after demoulding passes through again
Second transferring platform 4 is transported to the second casting platform 2, passes sequentially through the second die slot device 23 and the second smearing flusher 27 is complete
At iron powder sprinkling and coating, then after the completion of passing sequentially through the second ladle 22, the second crushing device 25 and the second turning-over 24
Continuous process.That is the first ingot mould group 10 in the first casting platform 1 is first processed in the first casting platform 1, by the second transhipment
After platform 4 is transported, then processed in the second casting platform 2.Similarly, the second ingot mould group 20 is first carried out in the second casting platform 2
Processing is processed after the transhipment of the first transferring platform 3, then in the first casting platform 1.
In conclusion the embodiment of the present invention provides a kind of two-wire continuous casting system, the two-wire continuous casting system is by
The starting point of one casting platform 1 is connect by the first transferring platform 3 with the end of the second casting platform 2, while first being cast
The end of platform 1 is connect by the second transferring platform 4 with the starting point of the second casting platform 1, and the first casting platform 1 and second is made
Casting platform 2 cooperates the first transferring platform 3 and the second transferring platform 4 to form a circular line, on the one hand, is connected using the two-wire
Continuous casting system is easier the flue dust collecting that will be generated in casting process, and meet the requirement of environmental protection, on the other hand, the two-wire is continuous
Casting system can replace the casting system in current ferrosilicon and industrial silicon industry, increase economic efficiency, reduce the labour of worker
Intensity improves the automation level of casting, effectively solves flue gas emission in casting process, recruitment intensity height, security risk
Greatly, the problems such as working environment difference is low with mechanical automation degree.
The present embodiment additionally provides a kind of method for controlling two-wire continuous casting system, and this method includes following step
It is rapid:
S1: the propulsion device of the first casting platform of starting moves the corresponding ingot mould group of the first casting platform slowly.
S2: the propulsion device of the second casting platform of starting moves the corresponding ingot mould group of the second casting platform slowly.
S3: the first transferring platform of starting is moved to the ingot mould of the second casting platform end by the first transferring platform
Group is to the starting point of the first casting platform.
S4: the second transferring platform of starting is moved to the ingot mould of the first casting platform end by the second transferring platform
Group is to the starting point of the second casting platform.
Specifically, referring to Fig. 2~Fig. 4, unloaded ingot mould group during the work time, is first placed in by two-wire continuous casting system
On first casting platform 1 and corresponding first track 16 of the second casting platform 2 and the second track 26.It is flat by the first casting of starting
The propulsion device 11 of platform 1 keeps the corresponding first ingot mould group 10 of the first casting platform 1 slowly mobile.Meanwhile the second casting of starting is flat
The propulsion device 21 of platform 2 keeps the corresponding second ingot mould group 20 of the second casting platform 2 slowly mobile.Start the first transferring platform 3,
The ingot mould group of 2 end of the second casting platform is moved to the starting point of the first casting platform 1 by the first transferring platform 3.
Start the second transferring platform 4, the ingot mould group of 1 end of the first casting platform is moved to second by the second transferring platform 4
The starting point of casting platform 2.Fixed point casting molten iron is carried out using the first ladle 12 and the second ladle 22 are fixed at this time.Casting
The first ingot mould group 10 after molten iron generates product, is moved to the first crushing device 15, product mould iron is crushed, and makes itself and the
One ingot mould group 10 separates, while making the change of its motion profile using the first turning-over 14, instantaneous to complete demoulding, after demoulding
The first ingot mould group 10 the second casting platform 2 is transported to by the second transferring platform 4 again, pass sequentially through 23 He of the second die slot device
Second smearing flusher 27 completes iron powder sprinkling and coating, then passes sequentially through the second ladle 22,25 and of the second crushing device
Second turning-over 24 completes subsequent handling.That is the first ingot mould group 10 in the first casting platform 1 first the first casting platform 1 into
Row processing is processed after the transhipment of the second transferring platform 4, then in the second casting platform 2.Similarly, the second ingot mould group 20 is first
It is processed in the second casting platform 2, is processed after the transhipment of the first transferring platform 3, then in the first casting platform 1.
Wherein, the structure of the two-wire continuous casting system can refer to the relevant verbal description of above-described embodiment Fig. 2 to Fig. 4,
Details are not described herein.
The embodiment of the present invention provides a kind of method for controlling two-wire continuous casting system, by by the first casting platform
1 starting point is connect by the first transferring platform 3 with the end of the second casting platform 2, while by the end of the first casting platform 1
It is connect by the second transferring platform 4 with the starting point of the second casting platform 1, matches the first casting platform 1 and the second casting platform 2
It closes the first transferring platform 3 and the second transferring platform 4 forms a circular line, on the one hand, utilize the two-wire continuous casting system
The flue dust collecting that will more easily be generated in casting process, meet the requirement of environmental protection, on the other hand, the two-wire continuous casting system energy
It enough instead of the casting system in current ferrosilicon and industrial silicon industry, increases economic efficiency, reduces the labor intensity of worker, raising is poured
The automation level of casting, effectively solves that flue gas emission, recruitment intensity in casting process are high, security risk is big, working environment
The problems such as difference is low with mechanical automation degree.
Finally, it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations；Although
Present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: it still may be used
To modify the technical solutions described in the foregoing embodiments or equivalent replacement of some of the technical features；
And these are modified or replaceed, technical solution of various embodiments of the present invention that it does not separate the essence of the corresponding technical solution spirit and
Range.
Claims (10)
1. a kind of two-wire continuous casting system characterized by comprising
First casting platform, the second casting platform, the first transferring platform and the second transferring platform；
First casting platform and second casting platform include: multiple ingot mould groups and for driving the ingot mould group to move
Dynamic propulsion device；The starting point of first casting platform passes through first transferring platform and second casting platform
End connection, the end of first casting platform pass through the starting point of second transferring platform and second casting platform
Connection；First transferring platform is used to be moved to the ingot mould group of second casting platform end to described first
The starting point of casting platform；Second transferring platform is used to be moved to the ingot mould of first casting platform end
Group is to the starting point of second casting platform.
2. two-wire continuous casting system according to claim 1, which is characterized in that first casting platform further include:
First ladle, the discharge port of first ladle are arranged between multiple ingot mould groups of first casting platform；
Second casting platform further include: the discharge port setting of the second ladle, second ladle is poured described second
Between the multiple ingot mould groups for casting platform.
3. two-wire continuous casting system according to claim 2, which is characterized in that first ladle and described second
Ladle is the cylinder that corresponding two sides are equipped with shaft, and the shaft of two sides setting is in the same central axes of the cylinder
On.
4. two-wire continuous casting system according to claim 2, which is characterized in that first casting platform further include:
The starting point of first casting platform is arranged in first die slot device, the first die slot device, for described the
Iron powder is sprayed in the ingot mould group of one casting platform；
Second casting platform further include:
The starting point of second casting platform is arranged in second die slot device, the second die slot device, for described the
Iron powder is sprayed in the ingot mould group of two casting platforms.
5. two-wire continuous casting system according to claim 4, which is characterized in that first casting platform further include:
First smearing flusher, the first smearing flusher are arranged in the first die slot device and first molten iron
Between packet, it to be used for spray paint；
Second casting platform further include:
Second smearing flusher, the second smearing flusher are arranged in the second die slot device and second molten iron
Between packet, it to be used for spray paint.
6. two-wire continuous casting system according to claim 2, which is characterized in that first casting platform further include:
The end of first casting platform is arranged in first turning-over, first turning-over, for overturning described
Product in the ingot mould group of one casting platform；
Second casting platform further include:
The end of second casting platform is arranged in second turning-over, second turning-over, for overturning described
Product in the ingot mould group of two casting platforms.
7. two-wire continuous casting system according to claim 6, which is characterized in that first casting platform further include:
First crushing device, first crushing device are arranged between first ladle and first turning-over,
For product in the ingot mould group to be separated with the ingot mould group of first casting platform；
Second casting platform further include:
Second crushing device, second crushing device are arranged between second ladle and second turning-over,
For product in the ingot mould group to be separated with the ingot mould group of second casting platform.
8. two-wire continuous casting system according to claim 6, which is characterized in that first casting platform further include:
First track, first track are set along the end of the starting point of first casting platform to first casting platform
It sets；
Second casting platform further include:
Second track, second track are set along the end of the starting point of second casting platform to second casting platform
It sets.
9. two-wire continuous casting system according to claim 8, which is characterized in that first turning-over includes:
First sleeper, first sleeper are arranged in first track, for the ingot mould group along first track
When movement, change the direction of motion of the ingot mould group of first casting platform；
Second turning-over includes:
Second sleeper, second sleeper are arranged in second track, for the ingot mould group along second track
When movement, change the direction of motion of the ingot mould group of second casting platform.
10. a kind of method for controlling two-wire continuous casting system as described in any one of claims 1 to 9, feature exist
In described method includes following steps:
The propulsion device for starting the first casting platform moves the corresponding ingot mould group of first casting platform slowly；
The propulsion device for starting the second casting platform moves the corresponding ingot mould group of second casting platform slowly；
Start the first transferring platform, is moved to described in second casting platform end by first transferring platform
Ingot mould group to the starting point of first casting platform,
Start the second transferring platform, is moved to described in first casting platform end by second transferring platform
Ingot mould group is to the starting point of second casting platform.
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| CN113751673A (en) * | 2020-09-07 | 2021-12-07 | 徐州汉隆耐磨材料有限公司 | Die for producing steel ball and steel forging |
| CN116571700A (en) * | 2023-05-12 | 2023-08-11 | 内蒙古卓祥机电设备制造有限责任公司 | Automatic smelting casting system and casting method |
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| CN109304434B (en) | 2024-05-28 |
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