Rubber filter
Technical Field
The invention relates to the technical field of rubber processing equipment, in particular to a rubber filter.
Background
The rubber is a high-elasticity polymer material with reversible deformation, is rich in elasticity at room temperature, can generate large deformation under the action of small external force, and can recover the original shape after the external force is removed; the rubber has wide application in the production and life of people, and when the rubber is prepared, the rubber stock solution needs to be filtered to ensure that the produced rubber is purer.
The current filtering flow is more complicated, and after the filtering tool is used for a period of time, the filtering effect can be greatly reduced, the equipment needs to be disassembled to clean and maintain, and the production process is influenced. In view of this, the invention provides a rubber filter, which has the following characteristics:
(1) according to the rubber filter, rubber stock solution can be subjected to double filtration through the discharge pipe and the filter mesh belt of the mesh structure, the part of the filter mesh belt, which is attached to the discharge pipe, is of the cambered surface structure, so that the filter surface is larger, the filter speed is improved, finally filtered liquid enters the collection barrel to be collected, the filtration and the collection can be completed in one flow, and the filtration processing efficiency is improved.
(2) According to the rubber filter, when the filter equipment needs to be cleaned, the winding mechanism can be started to enable the dirty filter mesh belt to leave, the clean filter mesh belt enters the bottom end of the discharge pipe, and the clean discharging mechanism can be moved to the discharging area through the handle, so that the filter equipment can be cleaned quickly without opening the box body, and the equipment can be guaranteed to be put into production quickly.
(3) According to the rubber filter, the cleaning mechanism can scrape dirt on the filter mesh belt, and the cleaning plate can also rotate to push the dirt gathered on the filter mesh belt away from the filter mesh belt.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides a rubber filter, wherein rubber stock solution can be subjected to double filtration through a discharge pipe and a filter mesh belt of a mesh structure, and the part of the filter mesh belt, which is attached to the discharge pipe, is of a cambered surface structure, so that the filter surface is larger, the filter speed is improved, the liquid after final filtration enters a collection barrel to be collected, the filtration and the collection can be completed in one flow, and the filter processing efficiency is improved; when the filtering equipment needs to be cleaned, the winding mechanism can be started to enable the dirty filtering mesh belt to leave, the clean filtering mesh belt enters the bottom end of the discharge pipe, and the clean discharging mechanism can be moved to a discharging area through the handle, so that the cleaning of the filtering equipment can be quickly completed without opening the box body, and the equipment can be quickly put into production; the cleaning mechanism can scrape dirt on the filter mesh belt, and the cleaning plate can also rotate to push the dirt gathered on the filter mesh belt away from the filter mesh belt.
The technical scheme adopted by the invention for solving the technical problems is as follows: a rubber filter comprises a supporting mechanism, a box body, a filtering mechanism, a cleaning mechanism, a circulating mechanism and a pressing mechanism; the top of the supporting mechanism is provided with the box body, the top layer in the box body is provided with the circulating mechanism, and the circulating mechanism is used for conveying materials and performing primary filtration; the filtering mechanism is vertically distributed at the bottom end of the circulating mechanism and is used for filtering rubber; the filter mechanism penetrates through the interior of the pressing mechanism, and the pressing mechanism is used for limiting and guiding the filter equipment; the cleaning mechanism is installed at the top of one end of the filtering mechanism and used for cleaning the filtering mechanism.
Specifically, the supporting mechanism comprises a supporting seat and a conveying belt, and the conveying belt is arranged on the surface of the supporting seat.
Specifically, the conveyer belt run through in the box, the side-mounting of box has the access cover, the top surface center department of box is equipped with down the hopper.
Specifically, the circulation mechanism comprises a guide rail, a first blanking mechanism and a second blanking mechanism, the guide rail is symmetrically arranged in the box body, the guide rail is distributed on two sides of the blanking hopper in parallel, the guide rail is connected with the first blanking mechanism and the second blanking mechanism in a sliding manner, the first blanking mechanism and the second blanking mechanism are identical in structure, the length of the guide rail is three times of the width of the first blanking mechanism, the first blanking mechanism comprises a fixing frame, a blanking pipe, a discharge pipe and a handle, the fixing frame is embedded between the two guide rails, the handle is arranged on the top surface of the fixing frame, the handle penetrates through the top surface of the box body, the bottom of the fixing frame is communicated with the discharge pipe, the bottom end of the discharge pipe is provided with the discharge pipe, and the bottom surface of the discharge pipe is of an outward convex cambered surface structure, the bottom surface of the discharge pipe is of a mesh structure.
Specifically, filtering mechanism includes first winding mechanism, filter mesh belt and second winding mechanism, first winding mechanism second winding mechanism locates respectively the inside both sides wall of box, first winding mechanism with the structure is the same between the second winding mechanism, first winding mechanism includes first rotation motor and rolls up the post, first rotation motor rotates and connects roll up the post, the outer wall winding of rolling up the post has filter mesh belt, filter mesh belt's both ends twine respectively in first winding mechanism second winding mechanism's outside, filter mesh belt be with arrange the arc surface structure of expecting the mutual laminating of pipe.
Specifically, clearance mechanism includes first clearance board and second clearance board, first clearance board includes that scraper blade, second rotate motor and connecting rod, the top of connecting rod is connected perpendicularly the inside top surface of box, the bottom mounting of connecting rod has the second rotates the motor, the second rotates the motor and rotates perpendicularly and connects the scraper blade, the scraper blade laminate perpendicularly in filter mesh belt's surface, first clearance board with the structure is the same between the second clearance board, first clearance board with the second clearance board is eight characters type and distributes.
Specifically, hold-down mechanism symmetric distribution in the both sides of circulation mechanism, hold-down mechanism includes pinch roller and mounting panel, the pinch roller symmetry is located filter mesh belt's top surface and bottom surface, the tip of pinch roller passes through mounting panel fixed connection the inner wall of box.
The invention has the beneficial effects that:
(1) according to the rubber filter, rubber stock solution can be subjected to double filtration through the discharge pipe and the filter mesh belt of the mesh structure, the part of the filter mesh belt, which is attached to the discharge pipe, is of the cambered surface structure, so that the filter surface is larger, the filter speed is improved, finally filtered liquid enters the collection barrel to be collected, the filtration and the collection can be completed in one flow, and the filtration processing efficiency is improved.
(2) According to the rubber filter, when the filter equipment needs to be cleaned, the winding mechanism can be started to enable the dirty filter mesh belt to leave, the clean filter mesh belt enters the bottom end of the discharge pipe, and the clean discharging mechanism can be moved to the discharging area through the handle, so that the filter equipment can be cleaned quickly without opening the box body, and the equipment can be guaranteed to be put into production quickly.
(3) According to the rubber filter, the cleaning mechanism can scrape dirt on the filter mesh belt, and the cleaning plate can also rotate to push the dirt gathered on the filter mesh belt away from the filter mesh belt.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic structural view of a rubber filter according to a preferred embodiment of the present invention;
FIG. 2 is a schematic view of the connection structure of the filtering mechanism, the cleaning mechanism and the flow-through mechanism shown in FIG. 1;
FIG. 3 is a schematic view of the cleaning mechanism shown in FIG. 2;
FIG. 4 is a schematic view of the flow-through mechanism of FIG. 2;
fig. 5 is a schematic view showing a connection structure of the discharge pipe shown in fig. 4.
In the figure: 1. a supporting mechanism 11, a supporting seat 12, a conveying belt 2, a box body 21, an access cover 22 and a blanking hopper,
3. the device comprises a filtering mechanism, 31, a first rolling mechanism, 311, a first rotating motor, 312, a rolling column, 32, a filtering mesh belt, 33, a second rolling mechanism, 4, a cleaning mechanism, 41, a first cleaning plate, 411, a scraper blade, 412, a second rotating motor, 413, a connecting rod, 42, a second cleaning plate, 5, a circulating mechanism, 51, a guide rail, 52, a first blanking mechanism, 521, a fixing frame, 522, a blanking pipe, 523, a discharging pipe, 524, a handle, 53, a second discharging mechanism, 6, a pressing mechanism, 61, a pressing wheel, 62 and a mounting plate.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in figures 1-5, the rubber filter comprises a supporting mechanism 1, a box body 2, a filtering mechanism 3, a cleaning mechanism 4, a circulating mechanism 5 and a pressing mechanism 6; the top of the supporting mechanism 1 is provided with the box body 2, the top layer in the box body 2 is provided with the circulating mechanism 5, and the circulating mechanism 5 is used for conveying materials and performing primary filtration; the filtering mechanism 3 is vertically distributed at the bottom end of the circulating mechanism 5, and the filtering mechanism 3 is used for filtering rubber; the filter mechanism 3 penetrates through the pressing mechanism 6, and the pressing mechanism 6 is used for limiting and guiding the filter equipment; the cleaning mechanism 4 is installed at the top of one end of the filtering mechanism 3, and the cleaning mechanism 4 is used for cleaning the filtering mechanism 3.
Specifically, as shown in fig. 1, the supporting mechanism 1 includes a supporting seat 11 and a conveying belt 12, and the conveying belt 12 is mounted on a surface of the supporting seat 11; the conveying belt 12 penetrates through the box body 2, an access cover 21 is installed on the side face of the box body 2, and a discharging hopper 22 is arranged in the center of the top face of the box body 2; the rapid circulation of the material can be realized through the conveyor belt 12, and the access cover 21 can be opened to clean the inside of the box body 2.
Specifically, as shown in fig. 1, 4 and 5, the circulation mechanism 5 includes a guide rail 51, a first blanking mechanism 52 and a second blanking mechanism 53, the guide rail 51 is symmetrically disposed inside the box 2, the guide rail 51 is distributed in parallel on two sides of the blanking hopper 22, the guide rail 51 is slidably connected to the first blanking mechanism 52 and the second blanking mechanism 53, the first blanking mechanism 52 and the second blanking mechanism 53 have the same structure, the length of the guide rail 51 is three times the width of the first blanking mechanism 52, the first blanking mechanism 52 includes a fixing frame 521, a blanking pipe 522, a discharging pipe 523 and a handle 524, the fixing frame is embedded between the two guide rails 51, the handle 524 is disposed on the top surface of the fixing frame 521, the handle 524 penetrates the top surface of the box 3, the bottom of the fixing frame 521 is communicated with the blanking pipe 522, the bottom end of the discharging pipe 522 is provided with the discharging pipe 523, the bottom surface of the discharging pipe 523 is of an outward convex cambered surface structure, and the bottom surface of the discharging pipe 523 is of a mesh structure; the first blanking mechanism 52 and the second blanking mechanism 53 can be freely moved to the processing station, so that the automatic replacement of the blanking mechanisms is realized, and the operation is simple and convenient.
Specifically, as shown in fig. 1 and fig. 2, the filtering mechanism 3 includes a first winding mechanism 31, a filtering mesh belt 32 and a second winding mechanism 33, the first winding mechanism 31 and the second winding mechanism 33 are respectively disposed on two inner side walls of the box body 2, the first winding mechanism 31 and the second winding mechanism 33 have the same structure, the first winding mechanism 31 includes a first rotating motor 311 and a winding column 312, the first rotating motor 311 is rotatably connected to the winding column 312, the filtering mesh belt 32 is wound on an outer wall of the winding column 312, two ends of the filtering mesh belt 32 are respectively wound outside the first winding mechanism 31 and the second winding mechanism 33, and the filtering mesh belt 32 is an arc structure mutually attached to the discharging pipe 523; the raw material liquid can be filtered again by the filter mechanism 3.
Specifically, as shown in fig. 3, the cleaning mechanism 4 includes a first cleaning plate 41 and a second cleaning plate 42, the first cleaning plate 41 includes a scraper 411, a second rotating motor 412 and a connecting rod 413, the top end of the connecting rod 413 is vertically connected to the inner top surface of the box body 2, the bottom end of the connecting rod 413 is fixed with the second rotating motor 412, the second rotating motor 412 is vertically and rotatably connected to the scraper 411, the scraper 411 is vertically attached to the surface of the filter mesh belt 32, the first cleaning plate 41 and the second cleaning plate 42 have the same structure, and the first cleaning plate 41 and the second cleaning plate 42 are distributed in a shape of a Chinese character ba; can be with guipure clean up through clearance mechanism to recycle.
Specifically, as shown in fig. 2, the pressing mechanisms 6 are symmetrically distributed on two sides of the circulating mechanism 5, each pressing mechanism 6 includes a pressing wheel 61 and a mounting plate 62, the pressing wheels 61 are symmetrically arranged on the top surface and the bottom surface of the filter mesh belt 32, and the end portions of the pressing wheels 61 are fixedly connected to the inner wall of the box body 2 through the mounting plates 62; can carry on spacingly through hold-down mechanism 6 to the guipure, avoid falling.
The rubber stock solution can be subjected to double filtration through the discharge pipe 523 and the filter mesh belt 32 with mesh structures, and the part of the filter mesh belt 32, which is attached to the discharge pipe 523, is of a cambered surface structure, so that the filtration surface is larger, the filtration speed is improved, the finally filtered liquid enters a collection barrel to be collected, the filtration and the collection can be completed in one flow, and the filtration processing efficiency is improved; when the filtering equipment needs to be cleaned, the winding mechanism can be started to enable the dirty filtering mesh belt 32 to be separated, the clean filtering mesh belt 32 enters the bottom end of the discharge pipe 523, and the clean blanking mechanism can be moved to a blanking area through the handle 524, so that the cleaning of the filtering equipment can be quickly finished without opening the box body 2, and the equipment can be ensured to be quickly put into production; the cleaning mechanism 4 can scrape off the dirt on the mesh belt 32, and the cleaning plate can also rotate to push the dirt accumulated on the mesh belt away from the mesh belt 32. The method specifically comprises the following steps:
(1) placing the collecting bucket on the surface of the conveying belt 12, and conveying the collecting bucket by the conveying belt 12 to the lower part of the discharging hopper 22;
(2) the rubber stock solution is discharged into the blanking pipe 522 and the discharging pipe 523 through the blanking hopper 22, then when the rubber stock solution passes through the discharging pipe 523 with a mesh structure, the raw material is preliminarily filtered, then the filtered stock solution flows out to the filter mesh belt 32, the mesh diameter of the filter mesh belt 32 is smaller than that of the bottom end of the discharging pipe 523, so that the filter mesh belt 32 can be further filtered, and because the bottom end of the discharging pipe 523 is of an arc-shaped structure, the part of the filter mesh belt 32, which is attached to the filter mesh belt, is of the arc-shaped structure, so that the filtering surface is larger, the filtering speed is improved, the finally filtered liquid enters a collecting barrel to be collected, the filtering and the collecting can be completed in one flow, and the filtering processing efficiency is improved;
(3) after the filter mesh belt 32 works for a period of time, the working area needs to be changed to ensure the filtering effect, the second winding mechanism 33 and the first winding mechanism 31 are started, so that the filter mesh belt 32 leaves the first winding mechanism 31 and is wound on the second winding mechanism 33, and in the moving process, the splayed cleaning plate can scrape impurities on the filter mesh belt 32 and gather on one side of the cleaning plate, which is far away from the second winding mechanism 33, so that the unused part of the filter mesh belt 32 on the outer wall of the first winding mechanism 31 moves to the bottom end of the discharge pipe 523; the second rotary motor 412 can be rotated to drive the scraper 411 to rotate, so that the dirt scraped and collected on the surface of the filter mesh belt 32 is pushed to two sides, and the dirt falls into the box body 2, thereby realizing the cleaning of the filter mesh belt 32;
(4) after the circulation mechanism 5 is used for a period of time, the fixing frame 521 can be pulled by the handle 524 to move along the guide rail 51, so that the blanking pipe 522 is separated from the bottom of the blanking hopper 22, and then the other unused discharging mechanism is moved to the bottom of the blanking hopper 22, so that the cleaning of each filtering device can be realized without disassembling the device, and the device can be ensured to be put into production quickly;
(5) the access cover 21 can be removed and the individual filter devices cleaned.
The rubber stock solution can be subjected to double filtration through the discharge pipe 523 and the filter mesh belt 32 with mesh structures, and the part of the filter mesh belt 32, which is attached to the discharge pipe 523, is of a cambered surface structure, so that the filtration surface is larger, the filtration speed is improved, finally, the filtered liquid enters a collection barrel to be collected, the filtration and the collection can be completed in one flow, and the filtration processing efficiency is improved; when the filtering equipment needs to be cleaned, the winding mechanism can be started to enable the dirty filtering mesh belt 32 to be separated, the clean filtering mesh belt 32 enters the bottom end of the discharge pipe 523, and the clean blanking mechanism can be moved to a blanking area through the handle 524, so that the cleaning of the filtering equipment can be quickly finished without opening the box body 2, and the equipment can be ensured to be quickly put into production; the cleaning mechanism 4 can scrape off the dirt on the mesh belt 32, and the cleaning plate can also rotate to push the dirt accumulated on the mesh belt away from the mesh belt 32.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, and the embodiments and descriptions given above are only illustrative of the principles of the present invention, and various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the claims. The scope of the invention is defined by the appended claims and equivalents thereof.