CN109302804A - A kind of design and its manufacturing technique of endless FPC with roll - Google Patents

A kind of design and its manufacturing technique of endless FPC with roll Download PDF

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Publication number
CN109302804A
CN109302804A CN201811339975.1A CN201811339975A CN109302804A CN 109302804 A CN109302804 A CN 109302804A CN 201811339975 A CN201811339975 A CN 201811339975A CN 109302804 A CN109302804 A CN 109302804A
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CN
China
Prior art keywords
serialization
etching
roll
machine
station
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811339975.1A
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Chinese (zh)
Inventor
刘波
李长生
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Hunan Founder Soonest Electronics Technology Co Ltd
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Hunan Founder Soonest Electronics Technology Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Publication date
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Priority to CN201811339975.1A priority Critical patent/CN109302804A/en
Publication of CN109302804A publication Critical patent/CN109302804A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits
    • H05K3/02Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding
    • H05K3/06Apparatus or processes for manufacturing printed circuits in which the conductive material is applied to the surface of the insulating support and is thereafter removed from such areas of the surface which are not intended for current conducting or shielding the conductive material being removed chemically or electrolytically, e.g. by photo-etch process
    • H05K3/068Apparatus for etching printed circuits
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05KPRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS
    • H05K3/00Apparatus or processes for manufacturing printed circuits

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Microelectronics & Electronic Packaging (AREA)
  • Manufacturing Of Printed Circuit Boards (AREA)

Abstract

The invention discloses the design and its manufacturing technique of a kind of endless FPC with roll, a kind of route roller device, serialization printing machine, serialization etching machine and figure net roll by titanium alloy engraving is respectively adopted and made a plate, printed and etching and processing to flexible circuit board.It the purpose of the present invention is improving the production efficiency and yield rate of flexible circuit board, and saves labour turnover, and is accordingly effectively reduced the discharge such as miscellaneous, waste water of giving up, be suitble to environmental protection production.

Description

A kind of design and its manufacturing technique of endless FPC with roll
Technical field
The present invention relates to a kind of flexible printed circuit board technologies of preparing, and in particular to a kind of endless FPC's with roll sets Meter and its manufacturing technique.
Background technique
Flexible printed circuit board (FPC) application is very extensive, makes for example, being applied to LED light strip, makes LED flexible lighting product, day Line route, neon light etc..Tradition is widely used substrate cut-parts (515MM) are raw through processes such as patch dry film (development film) post-exposure again It produces, cost of manufacture is quite high, the various speed of production of process is slow, and after its route plate delivery to attachment client, it is also necessary to use The welding that tin cream carries out one by one is linked to be the length of needs, all there is certain obstruction to environment, cost, production friendship phase, makes Class product is adornd because popularizing caused by the factors such as cost, output slowly at LED light, is advocated energy conservation and environmental protection with the world, is greatly developed LED Product vision does not match that, and production efficiency can be greatly improved after making wiring board by the inventive method, reduce system Make cost.
Summary of the invention
The object of the present invention is to provide the designs and its manufacturing technique of a kind of endless FPC with roll, it can Production efficiency and yield rate, and save labour turnover, and be accordingly effectively reduced the discharge such as miscellaneous, waste water of giving up, it is suitble to environmental protection Metaplasia produces.
In order to achieve the above object, the technical solution adopted by the present invention is that: a kind of design and its system of endless FPC with roll Standby technique, includes the following steps:
Step 1: using a kind of route roller device carved by titanium alloy, laser engraving is at required for wiring board in its roller Route;
Step 2: using serialization printing machine, pass through the station of " unreel-correction-and draw-print-drying tunnel baking-storing-winding " Sequentially, anti-roll by structure 1 with serialization printing machine, 2 tractions, 3 corrections import 4 printing mechanisms, realize in rolls in substrate metal Acidproof not alkaline-resisting anti-etching printing ink, and the Contiuum type drying tunnel serialization of the 5 baking stations configured through printing machine are printed on copper foil Dry, serialization is wound in rolls;
Step 3: use serialization etching machine, by " unreel-correction-draw-acid etching-lye moves back film-cleaning-drying-correction- Winding " station sequence will print in rolls the substrate of anti-etching circuit ink layer from step 2 again, be had automation rolling The etching machine of unreeling structure is according to station sequence: 1 anti-roll, 2 corrections, 3 traction stations carry out introducing etching, with ink it is acidproof intolerant to Alkali characteristic falls not print ink protective layer part with 10% ~ 15% acid etching through 4 acid etching station of serialization etching machine, then through continuous Change 5 lye of etching machine move back 2% ~ 10% sig water section of film station strip printed by protection ink layer after, then carry out 6 cleanings, 7 Drying, 8 corrections, 9 winding stations implement continuous winding, i.e. roll type wiring board semi-finished product;
Step 4: this semi-finished product is computed by the way that replacement is another with preceding net roll size in serialization printing or coating machine Figure net roll, the advanced means such as position are covered by correction, CCD and republishes one layer of insulation solder mask layer and reserves pad point, i.e., Strip rolling FPC route board finished product.
Further, it is used with the acidproof not alkaline-resisting characteristic of ink through 4 acid etching station of serialization etching machine in the step 2 12% acid etching falls not print ink protective layer part.
Further, the step 2 moves back 5% sig water section of film station through 5 lye of serialization etching machine and strips to fall to be printed The protection ink layer of brush.
The beneficial effects of the present invention are:
1, the present invention eliminates individual traditional patch dry film process, system by the acidproof not alkaline-resisting anti-etching printing ink of printing with roll Journey technique is reduced to existing 9 making technologies by former 18 making technologies, greatly saves labour turnover, and corresponding effective reduction It gives up the discharge such as miscellaneous, waste water, is suitble to environmental protection production.
2, the present invention program is greatly saved the cost of dry film, and serialization print speed printing speed can achieve 100 ms/min, Individual patch dry film can only accomplish 2 ms/min, and route production efficiency improves 50 times.
3, the present invention program is by the acidproof not alkaline-resisting anti-circuit etching ink of engraving pattern printing with roll, can will needed for Conducting route is printed as endless, and more conducively light bar uses, and no longer monolithic is needed to weld during pasting component, effectively subtracted Few tin cream usage amount 30%, keeps light bar product more environmentally-friendly.
4, the present invention program uses titanium alloy precision engraved roll, traditional polyester grenadine is eliminated, because its titanium alloy is not easy Deformation characteristic, printed line pattern out is clear, produces its endless metallic circuit and short circuit phenomenon is greatly reduced out, compare Traditional handicraft promotes finished product yield 20%, makes in light bar use process with more reliability.
Detailed description of the invention
Fig. 1 is the route roller schematic device of the titanium alloy engraving in step 1 of the present invention.
Fig. 2 is one of step 2 of the present invention serialization printing machine schematic diagram.
Fig. 3 is the station sequential schematic in step 2 of the present invention.
Fig. 4 is one of step 3 of the present invention serialization etching machine schematic diagram.
Fig. 5 is the station sequential schematic in step 3 of the present invention.
Specific embodiment
In order to make those skilled in the art more fully understand technical solution of the present invention, the present invention is retouched in detail below State, the description of this part be only it is exemplary and explanatory, should not have any restriction effect to protection scope of the present invention.
The following are specific examples
Embodiment 1
Step 1: using a kind of route roller device carved by titanium alloy, laser engraving is at required for wiring board in its roller Route;
Step 2: using serialization printing machine, pass through the station of " unreel-correction-and draw-print-drying tunnel baking-storing-winding " Sequentially, anti-roll by structure 1 with serialization printing machine, 2 tractions, 3 corrections import 4 printing mechanisms, realize in rolls in substrate metal Acidproof not alkaline-resisting anti-etching printing ink, and the Contiuum type drying tunnel serialization of the 5 baking stations configured through printing machine are printed on copper foil Dry, serialization is wound in rolls;
Step 3: use serialization etching machine, by " unreel-correction-draw-acid etching-lye moves back film-cleaning-drying-correction- Winding " station sequence will print in rolls the substrate of anti-etching circuit ink layer from step 2 again, be had automation rolling The etching machine of unreeling structure is according to station sequence: 1 anti-roll, 2 corrections, 3 traction stations carry out introducing etching, with ink it is acidproof intolerant to Alkali characteristic falls not print ink protective layer part with 10% acid etching through 4 acid etching station of serialization etching machine, then loses through serialization Quarter machine 5 lye move back after film station strips printed protection ink layer with 2% sig water section, then carry out 6 cleanings, 7 dry, 8 entangle Partially, 9 winding stations implement continuous winding, i.e. roll type wiring board semi-finished product;
Step 4: this semi-finished product is computed by the way that replacement is another with preceding net roll size in serialization printing or coating machine Figure net roll, the advanced means such as position are covered by correction, CCD and republishes one layer of insulation solder mask layer and reserves pad point, i.e., Strip rolling FPC route board finished product.
Embodiment 2
Step 1: using a kind of route roller device carved by titanium alloy, laser engraving is at required for wiring board in its roller Route;
Step 2: using serialization printing machine, pass through the station of " unreel-correction-and draw-print-drying tunnel baking-storing-winding " Sequentially, anti-roll by structure 1 with serialization printing machine, 2 tractions, 3 corrections import 4 printing mechanisms, realize in rolls in substrate metal Acidproof not alkaline-resisting anti-etching printing ink, and the Contiuum type drying tunnel serialization of the 5 baking stations configured through printing machine are printed on copper foil Dry, serialization is wound in rolls;
Step 3: use serialization etching machine, by " unreel-correction-draw-acid etching-lye moves back film-cleaning-drying-correction- Winding " station sequence will print in rolls the substrate of anti-etching circuit ink layer from step 2 again, be had automation rolling The etching machine of unreeling structure is according to station sequence: 1 anti-roll, 2 corrections, 3 traction stations carry out introducing etching, with ink it is acidproof intolerant to Alkali characteristic falls not print ink protective layer part with 15% acid etching through 4 acid etching station of serialization etching machine, then loses through serialization Quarter machine 5 lye move back after film station strips printed protection ink layer with 10% sig water section, then carry out 6 cleanings, 7 dry, 8 Correction, 9 winding stations implement continuous winding, i.e. roll type wiring board semi-finished product;
Step 4: this semi-finished product is computed by the way that replacement is another with preceding net roll size in serialization printing or coating machine Figure net roll, the advanced means such as position are covered by correction, CCD and republishes one layer of insulation solder mask layer and reserves pad point, i.e., Strip rolling FPC route board finished product.
Embodiment 3
Step 1: using a kind of route roller device carved by titanium alloy, laser engraving is at required for wiring board in its roller Route;
Step 2: using serialization printing machine, pass through the station of " unreel-correction-and draw-print-drying tunnel baking-storing-winding " Sequentially, anti-roll by structure 1 with serialization printing machine, 2 tractions, 3 corrections import 4 printing mechanisms, realize in rolls in substrate metal Acidproof not alkaline-resisting anti-etching printing ink, and the Contiuum type drying tunnel serialization of the 5 baking stations configured through printing machine are printed on copper foil Dry, serialization is wound in rolls;
Step 3: use serialization etching machine, by " unreel-correction-draw-acid etching-lye moves back film-cleaning-drying-correction- Winding " station sequence will print in rolls the substrate of anti-etching circuit ink layer from step 2 again, be had automation rolling The etching machine of unreeling structure is according to station sequence: 1 anti-roll, 2 corrections, 3 traction stations carry out introducing etching, with ink it is acidproof intolerant to Alkali characteristic falls not print ink protective layer part with 12% acid etching through 4 acid etching station of serialization etching machine, then loses through serialization Quarter machine 5 lye move back after film station strips printed protection ink layer with 5% sig water section, then carry out 6 cleanings, 7 dry, 8 entangle Partially, 9 winding stations implement continuous winding, i.e. roll type wiring board semi-finished product;
Step 4: this semi-finished product is computed by the way that replacement is another with preceding net roll size in serialization printing or coating machine Figure net roll, the advanced means such as position are covered by correction, CCD and republishes one layer of insulation solder mask layer and reserves pad point, i.e., Strip rolling FPC route board finished product.
It should be noted that, in this document, the terms "include", "comprise" or its any other variant are intended to non-row His property includes, so that the process, method, article or equipment for including a series of elements not only includes those elements, and And further include other elements that are not explicitly listed, or further include for this process, method, article or equipment institute it is intrinsic Element.
Used herein a specific example illustrates the principle and implementation of the invention, the explanation of above example It is merely used to help understand method and its core concept of the invention.The above is only a preferred embodiment of the present invention, it answers When pointing out due to the finiteness of literal expression, and objectively there is unlimited specific structure, for the common skill of the art For art personnel, without departing from the principle of the present invention, several improvement, retouching or variation can also be made, can also incited somebody to action Above-mentioned technical characteristic is combined in the right way;These improve retouching, variation or combination, or the not improved structure by invention Think and technical solution directly applies to other occasions, is regarded as protection scope of the present invention.

Claims (3)

1. a kind of design and its preparation process of endless FPC with roll, which comprises the steps of:
Step 1: using a kind of route roller device carved by titanium alloy, laser engraving is at required for wiring board in its roller Route;
Step 2: using serialization printing machine, pass through the station of " unreel-correction-and draw-print-drying tunnel baking-storing-winding " Sequentially, anti-roll by structure 1 with serialization printing machine, 2 tractions, 3 corrections import 4 printing mechanisms, realize in rolls in substrate metal Acidproof not alkaline-resisting anti-etching printing ink, and the Contiuum type drying tunnel serialization of the 5 baking stations configured through printing machine are printed on copper foil Dry, serialization is wound in rolls;
Step 3: use serialization etching machine, by " unreel-correction-draw-acid etching-lye moves back film-cleaning-drying-correction- Winding " station sequence will print in rolls the substrate of anti-etching circuit ink layer from step 2 again, be had automation rolling The etching machine of unreeling structure is according to station sequence: 1 anti-roll, 2 corrections, 3 traction stations carry out introducing etching, with ink it is acidproof intolerant to Alkali characteristic falls not print ink protective layer part with 10% ~ 15% acid etching through 4 acid etching station of serialization etching machine, then through continuous Change 5 lye of etching machine move back 2% ~ 10% sig water section of film station strip printed by protection ink layer after, then carry out 6 cleanings, 7 Drying, 8 corrections, 9 winding stations implement continuous winding, i.e. roll type wiring board semi-finished product;
Step 4: this semi-finished product is computed by the way that replacement is another with preceding net roll size in serialization printing or coating machine Figure net roll, the advanced means such as position are covered by correction, CCD and republishes one layer of insulation solder mask layer and reserves pad point, i.e., Strip rolling FPC route board finished product.
2. the design and its preparation process of a kind of endless FPC with roll according to claim 1, which is characterized in that institute Non- off-set oil is fallen through 4 12% acid etching of acid etching station of serialization etching machine with the acidproof not alkaline-resisting characteristic of ink in the step 2 stated Black protective layer part.
3. the design and its preparation process of a kind of endless FPC with roll according to claim 1, which is characterized in that institute The step 2 stated moves back film station through 5 lye of serialization etching machine and strips printed protection ink layer with 5% sig water section.
CN201811339975.1A 2018-11-12 2018-11-12 A kind of design and its manufacturing technique of endless FPC with roll Pending CN109302804A (en)

Priority Applications (1)

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CN201811339975.1A CN109302804A (en) 2018-11-12 2018-11-12 A kind of design and its manufacturing technique of endless FPC with roll

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Application Number Priority Date Filing Date Title
CN201811339975.1A CN109302804A (en) 2018-11-12 2018-11-12 A kind of design and its manufacturing technique of endless FPC with roll

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112165795A (en) * 2020-09-01 2021-01-01 金禄电子科技股份有限公司 Manufacturing method of soft and hard combined circuit board
CN113905543A (en) * 2021-10-11 2022-01-07 湖北永创鑫电子有限公司 Production process of flexible combined circuit board
CN113905543B (en) * 2021-10-11 2024-05-28 湖北永创鑫电子有限公司 Production process of flexible combined circuit board

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015032605A (en) * 2013-07-31 2015-02-16 住友金属鉱山株式会社 Heat treatment method of resin film, and manufacturing method of plating laminate employing the same
CN206380188U (en) * 2016-12-30 2017-08-04 湖南省方正达电子科技有限公司 A kind of production system of LED random length flexible double-sided wiring board
CN108112171A (en) * 2017-12-20 2018-06-01 厦门市铂联科技股份有限公司 A kind of rolling FPC line patterns making apparatus and method

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2015032605A (en) * 2013-07-31 2015-02-16 住友金属鉱山株式会社 Heat treatment method of resin film, and manufacturing method of plating laminate employing the same
CN206380188U (en) * 2016-12-30 2017-08-04 湖南省方正达电子科技有限公司 A kind of production system of LED random length flexible double-sided wiring board
CN108112171A (en) * 2017-12-20 2018-06-01 厦门市铂联科技股份有限公司 A kind of rolling FPC line patterns making apparatus and method

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112165795A (en) * 2020-09-01 2021-01-01 金禄电子科技股份有限公司 Manufacturing method of soft and hard combined circuit board
CN113905543A (en) * 2021-10-11 2022-01-07 湖北永创鑫电子有限公司 Production process of flexible combined circuit board
CN113905543B (en) * 2021-10-11 2024-05-28 湖北永创鑫电子有限公司 Production process of flexible combined circuit board

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Application publication date: 20190201

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