CN109297891A - A kind of arid and hot environment outdoor aging accelerated test method of high molecular material - Google Patents

A kind of arid and hot environment outdoor aging accelerated test method of high molecular material Download PDF

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Publication number
CN109297891A
CN109297891A CN201811242861.5A CN201811242861A CN109297891A CN 109297891 A CN109297891 A CN 109297891A CN 201811242861 A CN201811242861 A CN 201811242861A CN 109297891 A CN109297891 A CN 109297891A
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high molecular
molecular material
test
arid
accumulation value
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陈心欣
揭敢新
张晓东
陶友季
王受和
曾湘安
李慧
许楚斯
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China National Electric Apparatus Research Institute Co Ltd
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China National Electric Apparatus Research Institute Co Ltd
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    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • GPHYSICS
    • G01MEASURING; TESTING
    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
    • G01N17/00Investigating resistance of materials to the weather, to corrosion, or to light
    • G01N17/004Investigating resistance of materials to the weather, to corrosion, or to light to light

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  • Health & Medical Sciences (AREA)
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  • Testing Resistance To Weather, Investigating Materials By Mechanical Methods (AREA)

Abstract

The invention discloses a kind of arid and hot environment outdoor aging accelerated test methods of high molecular material, and the standard environment stress accumulation value of the required high molecular material tested is determined including (1);(2) standard requirements are accelerated to be prepared into sample according to relevant aging high molecular material;(3) control system Control experiment is used;(4) according to high molecular material arid and hot environment test requirements document, the actual environment stress accumulation value of high molecular material is calculated using double environmental factor stress quantitative models;(5) starting testing equipment is tested, and is measured and recorded the temperature, humidity, the irradiation total amount in sampling test face of test specimen, is calculated the actual environment stress accumulation value of high molecular material;(6) when actual environment stress accumulation value reaches standard environment stress accumulation value, entire off-test.This method can carry out arid and hot environment outdoor aging accelerated test to high molecular material, to realize the quality control of the weatherability of Related product.

Description

A kind of arid and hot environment outdoor aging accelerated test method of high molecular material
Technical field
The present invention relates to the arid and hot environment outdoor agings of material aging test method, in particular to a kind of high molecular material to add Fast test method.
Background technique
It selects suitable test method and equipment is to carry out the base of the evaluation of material aging performance detection and service life research Plinth.
Currently, mainly using Outdoor exposure test test method, environmental condition is true, but time-consuming general longer, needs several A month to even longer time several years, and since the environmental conditions such as light, heat, water in natural environment can all become at any time Change, as a result the test that different time is carried out has certain randomness, test can only be repeated several times and take its statistical value.
Laboratory accelerated test by manual simulation and strengthen influence macromolecule material aging a certain factor or it is several because Element effect and obtain acceleration effect, experimental condition is controllable, and test repeatability is also guaranteed.But current International Organization for standardization (ISO) each technical committee relevant to high molecular material is mainly recommended to use in carbon arc lamp exposure test, fluorescent ultraviolet lamp Exposure test, xenon lamp exposure test and solar radiation simulation test, light source is manual simulation's light source, equal with solar spectrum It has a certain difference, the difference of especially ultraviolet cut-on point can lead to the change of macromolecule material aging mechanism, test result Lose authenticity.
In natural environment accelerated test equipment intensification natural environment influence macromolecule material aging one or more environment because Element, the advantages of combining Outdoor exposure test and laboratory accelerated test, test result correlation is good, while when saving test Between.
Summary of the invention
The purpose of the present invention is to provide a kind of arid and hot environment outdoor aging accelerated test method of high molecular material, the party Method can carry out arid and hot environment outdoor aging accelerated test to high molecular material, to realize the quality of the weatherability of Related product Control.
What above-mentioned purpose of the invention was realized by following technical solution: a kind of arid and hot environment of high molecular material is outdoor Aging accelerated test method, which is characterized in that this method comprises the following steps:
(1) determine that the received irradiation of institute within certain exposure duration of the required high molecular material tested cooperates with work with temperature Standard environment stress accumulation value under, the standard environment stress accumulation value can add for subject high molecular material associated aging Standard value specified in fast testing standard, or the actual measurement according to the Outdoor exposure test of high molecular material in specific arid and hot environment Data, which calculate, to be determined;
(2) accelerate standard requirements to be prepared into sample according to relevant aging high molecular material, be fixed on sample frame On, temperature sensor is mounted on the sample back side;
(3) control system Control experiment is used, according to high molecular material arid and hot environment accelerated test test request, to control Input temp control condition in system, the temperature measured by the sample will when being greater than or equal to the maximum temperature of control system setting Start overheat protection function, stop test, the temperature measured by the sample continues after the maximum temperature lower than control system setting Test;
(4) it according to high molecular material arid and hot environment test requirements document, is calculated using double environmental factor stress quantitative models The actual environment stress accumulation value of high molecular material, double environmental factor stress quantization model formation are as follows:
Wherein, A is to destroy rate constant;
I is the solar irradiation in sampling test face, unit MJ/m2
T is the time interval calculated, unit s;
E is the truth of a matter of natural logrithm;
Ea is the activation energy of high molecular material, unit J/mol;
R is mol gas constant, R=8.314J/ (molK);
T is the temperature of sample, and unit is DEG C;
F (I, t) is solar irradiation and the actual environment stress accumulation value that temperature acts synergistically, by temperature I and solar radiation Amount T is calculated to add up and be obtained, unit MJ/m2
(5) starting testing equipment is tested, and measures and records the temperature, humidity, sampling test face of test specimen too Positive irradiation, and the parameter measured is transferred to control system, quantify model formation by double environmental factor stress in (4) To calculate the actual environment stress accumulation value of high molecular material;
(6) when actual environment stress accumulation value reaches standard environment stress accumulation value, control system termination test, entirely Off-test.
In the present invention, the high molecular material is ethylene-vinyl acetate copolymer high molecular material.
In the present invention, the arid and hot environment is Turfan arid and hot environment test site.
After the completion of the outdoor aging accelerated test of high molecular material, performance test can be carried out to test specimen material, to it Weatherability carries out quality evaluation.Equipment of the invention uses the natural atmosphere accelerated exposure test of patent No. ZL 02250367.6 Device carries out program update and exploitation to it, to realize the better natural environment accelerated aging test of correlation.
Compared with prior art, method analog arid and hot environment of the invention carries out outdoor optically focused aging to high molecular material Accelerated test is accelerated by two environmental factors of temperature and solar irradiation, and is controlled and set by temperature over-range and mark The mode of quasi stress accumulation value controls test, can be widely applied to the Related products such as material, photovoltaic, automobile The quality of weatherability controls.
Detailed description of the invention
The present invention is described in further details with reference to the accompanying drawings and detailed description.
Fig. 1 is the environmental data tested using test method of the present invention and the part screenshot of sample temperature data;
Fig. 2 is that the remainder for the environmental data and sample temperature data tested using test method of the present invention is cut Figure.
Specific embodiment
The present embodiment is used for the arid and hot environment of ethylene-vinyl acetate copolymer high molecular material (hereafter abbreviated with EVA) Outdoor aging accelerated test method, arid and hot environment are Turfan arid and hot environment test site, are included the following steps:
(1) determine that the received irradiation of institute within certain exposure duration of the required high molecular material tested cooperates with work with temperature Standard environment stress accumulation value under, the standard environment stress accumulation value are that subject high molecular material is tried in associated aging acceleration Standard value specified in standard inspection standard, can also be according to the actual measurement number of the Outdoor exposure test of high molecular material in specific arid and hot environment It is determined according to calculating;
(2) accelerate standard requirements to be prepared into sample according to relevant aging high molecular material, be fixed on sample frame On, temperature sensor is mounted on the sample back side;
(3) control system Control experiment is used, according to high molecular material arid and hot environment accelerated test test request, to control Input temp control condition in system, the temperature measured by the sample will when being greater than or equal to the maximum temperature of control system setting Start overheat protection function, stop test, the temperature measured by the sample continues after the maximum temperature lower than control system setting Test;
(4) it according to high molecular material arid and hot environment test requirements document, is calculated using double environmental factor stress quantitative models The actual environment stress accumulation value of high molecular material, double environmental factor stress quantization model formations are as follows:
Wherein, A is to destroy rate constant;
I is the solar irradiation in sampling test face, unit MJ/m2
T is the time interval calculated, unit s;
E is the truth of a matter of natural logrithm;
Ea is the activation energy of high molecular material, unit J/mol;
R is mol gas constant, R=8.314J/ (molK);
T is the temperature of sample, and unit is DEG C;
F (I, t) is solar irradiation and the actual environment stress accumulation value that temperature acts synergistically, by temperature I and solar radiation Amount T is calculated to add up and be obtained, unit MJ/m2
(5) starting testing equipment is tested, and measures and records the temperature, humidity, sampling test face of test specimen too Positive irradiation, and the parameter measured is transferred to control system, quantify model formation by double environmental factor stress in (4) Calculate the actual environment stress accumulation value of high molecular material,
It is on September on September 4th, 5,1 2015 by 1 year outdoor experimental data, in example in this application example, It carries out statistics and calculates stress aggregate-value.
Before experiment, EVA sample is fixedly mounted on Turfan arid and hot environment test site to expose angle 45 degree of angles to the south, And monitor material surface temperature.The sample of this example is to be cut into sample after press seal is inlayed with high transparent glass in EVA material both sides Piece, in order to not influence material aging effect, in sample back side mounting temperature sensor.Atmospheric temperature, humidity are monitored simultaneously, and The solar irradiation etc. of sample surfaces.All instrument 1 data of every 5 minutes records.It unites to 1 year data of sample heavy natural sunning Meter processing, obtains the extreme value of the surface temperature data of sample, limits warm parameter for setting test.The surface of sample is measured during this Maximum temperature is 62.4 DEG C, selects 62 DEG C of limit setpoints as outdoor accelerated test.
Environmental data and sample temperature data are listed in same excel table by example, see that Fig. 1 and Fig. 2, Fig. 1 and Fig. 2 are Complete figure.Wherein J is classified as the irradiance data of sample plane, and K is classified as sample temperature data.When L is arranged for calculating each unit Between the Environmental stress value that accumulates.According to the material property of EVA, activation energy=45kJ/mol is selected, numerical value " 45 " is input to The value " 8.314 " of N1, R are input to N2, calculate A value herein for convenience and are set to " 1 " and are input to N3.Then formula is utilizedCalculate actual environment stress accumulation value.
Data then input "=J4*300/1000000*EXP (1/ $ N $ of-$ N $, 2/ (K4+ since the 4th row at L4 273.15) it) ", obtains with MJ/m2For the stress accumulation value of 5 minutes sections of unit.Phase is all done to the cell of L column hereafter The processing answered.Annual 365 days gross accumulation stress aggregate-values are finally calculated in the position L2 input "=sum (L4:L105123) ", Obtaining stress aggregate-value is 7853.96MJ/m2.The stress aggregate-value is standard environment stress accumulation value, according to specific xeothermic The measured data of the Outdoor exposure test of high molecular material, which calculates, in environment determines.By EVA macromolecule sample, it is fixed on poly- On the sample frame of light open air accelerated aging tester.By sample temperature sensor, such as thermocouple, it is mounted on the sample back side. Then according to high molecular material arid and hot environment accelerated test test request, to the pole of setting system control axis input temp control Limit condition " 62 ", then sample temperature will start overheat protection function after being higher than 62 DEG C of maximum temperature of setting.
It is set as " 1 " to system control axis program input Ea is set as " 45 " kJ/mol, A value, and according to spitting before this The outdoor dry heat test that Shandong kind is carried out sets total stress accumulation value " 7853.96 " MJ/ of bicyclic border factors quantization model needs m2.Start test procedure after completing all settings.Equipment by Automatic-searching solar irradiation maximum direction by the ultraviolet of sunlight and Visible light part, light gathering reflector to sample surfaces, and actual environment stress accumulation value is calculated in real time, by actual environment stress accumulation Value is compared with standard environment stress accumulation value;
(6) when actual environment stress accumulation value reaches standard environment stress accumulation value, control system termination test, entirely Off-test.
Equipment uses the natural atmosphere accelerated exposure test device of patent No. ZL 02250367.6 in the present embodiment, to it Program update and exploitation are carried out, to realize the better natural environment accelerated aging test of correlation.Testing equipment will be by system Control axis is uniformly controlled, and by solar azimuth tracking transducer, Automatic-searching solar irradiation maximum direction, and passes through horizontal rotation Rotary device, vertical rotary device, reflection microscope group, light gathering reflector to sample surfaces.It is dry according to high molecular material before on-test Thermal environment test requirements document inputs double environmental factor stress to setting system control axis and quantifies model formation.In test process In, the irradiation level of sample will record in real time, and calculate actual environment stress accumulation value, the reality to sample automatically by system backbone When border environmental stress accumulating value reaches standard environment stress accumulation value, can be automatically stopped test: control condenser mirror makes sample Product no longer receive illumination.
The reflection microscope group of equipment only by the Uv and visible light part of sunlight, light gathering reflector to sample surfaces, and generates The infrared ray of heat hardly reflects, to can be reduced the unnecessary heating of sample, realizes that more preferably temperature controls.
The above embodiment of the present invention is not limiting the scope of the present invention, and embodiments of the present invention are not limited to This, all this kind above content according to the present invention is not departing from this according to the ordinary technical knowledge and customary means of this field Modification, replacement or change under the premise of inventing above-mentioned basic fundamental thought, to other diversified forms that above structure of the present invention is made More, it should all fall within the scope and spirit of the invention.

Claims (3)

1. a kind of arid and hot environment outdoor aging accelerated test method of high molecular material, which is characterized in that this method includes as follows Step:
(1) under the received irradiation of the high molecular material tested required by determining institute within certain exposure duration acts synergistically with temperature Standard environment stress accumulation value, the standard environment stress accumulation value can for subject high molecular material be tried in associated aging acceleration Standard value specified in standard inspection standard, or the measured data according to the Outdoor exposure test of high molecular material in specific arid and hot environment It calculates and determines;
(2) accelerate standard requirements to be prepared into sample according to relevant aging high molecular material, be fixed on sample frame, it will Temperature sensor is mounted on the sample back side;
(3) control system Control experiment is used, according to high molecular material arid and hot environment accelerated test test request, to control system Middle input temp control condition, the temperature measured by the sample will startings when being greater than or equal to the maximum temperature of control system setting Overheat protection function stops test, and the temperature measured by the sample continues to test after the maximum temperature lower than control system setting;
(4) according to high molecular material arid and hot environment test requirements document, high score is calculated using double environmental factor stress quantitative models The actual environment stress accumulation value of sub- material, double environmental factor stress quantization model formation are as follows:
Wherein, A is to destroy rate constant;
I is the solar irradiation in sampling test face, unit MJ/m2
T is the time interval calculated, unit s;
E is the truth of a matter of natural logrithm;
Ea is the activation energy of high molecular material, unit J/mol;
R is mol gas constant, R=8.314J/ (molK);
T is the temperature of sample, and unit is DEG C;
F (I, t) is solar irradiation and the actual environment stress accumulation value that temperature acts synergistically, and is counted by temperature I and solar radiation quantity T It calculates to add up and obtain, unit MJ/m2
(5) starting testing equipment is tested, measure and record the temperature of test specimen, humidity, sampling test face sun spoke It is transferred to control system according to amount, and by the parameter measured, quantifies model formation by double environmental factor stress in (4) to count Calculate the actual environment stress accumulation value of high molecular material;
(6) when actual environment stress accumulation value reaches standard environment stress accumulation value, control system termination test is entire to test Terminate.
2. the arid and hot environment outdoor aging accelerated test method of high molecular material according to claim 1, it is characterised in that: The high molecular material is ethylene-vinyl acetate copolymer high molecular material.
3. the arid and hot environment outdoor aging accelerated test method of high molecular material according to claim 1, it is characterised in that: The arid and hot environment is Turfan arid and hot environment test site.
CN201811242861.5A 2018-10-24 2018-10-24 A kind of arid and hot environment outdoor aging accelerated test method of high molecular material Pending CN109297891A (en)

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CN110687037A (en) * 2019-09-25 2020-01-14 中国电器科学研究院股份有限公司 Method for predicting optical performance of polycarbonate material in dry heat environment
CN110779684A (en) * 2019-11-29 2020-02-11 芜湖安瑞光电有限公司 Car light fogging detection simulation test device
CN110879197A (en) * 2019-10-17 2020-03-13 中国电器科学研究院股份有限公司 Automobile exterior material artificial accelerated photo-thermal aging equivalent irradiation amount calculation method based on ultraviolet irradiation and sample surface temperature

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CN110879197A (en) * 2019-10-17 2020-03-13 中国电器科学研究院股份有限公司 Automobile exterior material artificial accelerated photo-thermal aging equivalent irradiation amount calculation method based on ultraviolet irradiation and sample surface temperature
CN110879197B (en) * 2019-10-17 2022-05-20 中国电器科学研究院股份有限公司 Automobile exterior material artificial accelerated photo-thermal aging equivalent irradiation amount calculation method based on ultraviolet irradiation and sample surface temperature
CN110779684A (en) * 2019-11-29 2020-02-11 芜湖安瑞光电有限公司 Car light fogging detection simulation test device

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