CN109297845B - Apparatus and method for evaluating dry and wet wear behavior of materials based on quantified roll-slip ratio - Google Patents

Apparatus and method for evaluating dry and wet wear behavior of materials based on quantified roll-slip ratio Download PDF

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CN109297845B
CN109297845B CN201710606088.5A CN201710606088A CN109297845B CN 109297845 B CN109297845 B CN 109297845B CN 201710606088 A CN201710606088 A CN 201710606088A CN 109297845 B CN109297845 B CN 109297845B
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counter
dry
grinding wheel
wet
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CN109297845A (en
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李金龙
董嘉
王立平
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Ningbo Institute of Material Technology and Engineering of CAS
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    • G01NINVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
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    • G01N3/56Investigating resistance to wear or abrasion

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Abstract

本发明公开了一种基于量化滚滑比评估材料干湿磨耗行为的装置及方法,所述装置包括:摩擦副,包括试样轮和对磨轮,所述试样轮上固定有待评估材料,所述对磨轮上固定有对磨材料,所述试样轮和对磨轮通过所述待评估材料和对磨材料之间的摩擦作用传动配合;负荷机构,至少用于对所述摩擦副之间施加不同的载荷;干湿调节机构,至少用于对摩擦副接触区域的干、湿磨耗条件进行调节;以及驱动机构,至少用于驱动试样轮和对磨轮中的一者。本发明提供的基于量化滚滑比评估材料干湿磨耗行为的装置结构简单,操作方便,能够评估多种环境、多种对磨材料、多种运动状态下的摩擦行为。

Figure 201710606088

The invention discloses a device and method for evaluating the dry and wet wear behavior of materials based on quantified roll-slip ratio. The device includes: a friction pair, including a sample wheel and a counter-grinding wheel, on which the material to be evaluated is fixed, and the A counter-grinding material is fixed on the pair of grinding wheels, and the sample wheel and the counter-grinding wheel are driven and matched through the friction action between the material to be evaluated and the counter-grinding material; a load mechanism is at least used to apply pressure between the friction pairs Different loads; a dry-wet adjustment mechanism, at least used to adjust the dry and wet wear conditions of the contact area of the friction pair; and a drive mechanism, at least used to drive one of the sample wheel and the counter-grinding wheel. The device for evaluating the dry and wet wear behavior of materials based on the quantified roll-slip ratio provided by the invention is simple in structure and convenient to operate, and can evaluate the friction behavior in various environments, various anti-abrasive materials, and various motion states.

Figure 201710606088

Description

Device and method for evaluating dry and wet abrasion behaviors of material based on quantitative rolling-sliding ratio
Technical Field
The invention particularly relates to a device and a method for evaluating dry and wet abrasion behaviors of a material based on a quantitative rolling-sliding ratio, and belongs to the technical field of abrasion detection.
Background
In the actual working condition, the moving parts in the modern equipment have dry or wet moving environments, different counter-grinding materials and complex moving states; some moving parts are not single pure rolling or pure sliding, but complex moving states with sliding and rolling. For example, the automobile tires are used in different situations due to different occasions and conditions. The motion state of the device is pure sliding and pure rolling, and the device also has the motion of combining rolling and sliding under the condition of a certain rolling-sliding ratio. For example, a vehicle is in a running state in which a tire rolls only during constant speed running, slides only during sudden braking, and has a certain rolling-sliding ratio during acceleration or deceleration; the operation environment may be a dry environment or a wet environment after rainy and snowy days; the contact surface is generally an asphalt road surface, a cement road surface, or the like.
In the engineering, the slip-roll ratio when two samples are in contact is defined as: s-2 (v)1-v2)/(v1+v2) Wherein v is1、v2The linear velocities of the sample and the counter grinding pair at the contact position are respectively, and the velocity difference delta v is equal to v1-v2,U=(v1+v2) The term "/2" entrainment velocity. It is generally considered that pure scrolling is performed when S is 0, and pure sliding is performed when S is ± 2.
Most of the existing friction and wear testing machines can only evaluate the tribological behavior under a single environment, a single pair of grinding materials and a single motion state such as pure sliding or pure rolling conditions, and the abrasion behavior and the abrasion mechanism of the motion part under the actual working state are difficult to evaluate really.
Disclosure of Invention
The invention mainly aims to provide a device and a method for evaluating the dry and wet abrasion behavior of a material based on a quantitative rolling-sliding ratio, so as to overcome the defects of the prior art.
In order to achieve the purpose, the technical scheme adopted by the invention comprises the following steps:
an embodiment of the present invention provides a device for evaluating dry and wet abrasion behavior of a material based on a quantitative rolling-sliding ratio, including:
the friction pair comprises a sample wheel and a counter-grinding wheel, wherein the sample wheel is fixedly provided with a material to be evaluated, the counter-grinding wheel is fixedly provided with a counter-grinding material, and the sample wheel and the counter-grinding wheel are in transmission fit through the friction action between the material to be evaluated and the counter-grinding material;
a load mechanism for applying different loads to at least the friction pair;
the dry-wet adjusting mechanism is at least used for adjusting dry and wet abrasion conditions of a contact area of the friction pair; and
and a driving mechanism for driving at least one of the sample wheel and the counter-grinding wheel.
Further, the diameters of the sample wheel and the diameter of the grinding wheel are the same or different, and the axle of the sample wheel is arranged in parallel with the axle of the grinding wheel.
Preferably, the axle of the sample wheel and the axle of the opposite grinding wheel are both horizontally arranged.
Further, the sample wheel is driven by a driving mechanism, and the pair of grinding wheels is driven by the sample wheel.
Preferably, the device further comprises a speed regulating mechanism, wherein the speed regulating mechanism is at least used for regulating the rotating speed of the sample wheel.
Preferably, the driving mechanism comprises a motor, and the speed regulating mechanism comprises a motor speed regulator matched with the motor.
Further, the load mechanism comprises a load bracket arranged on the grinding wheel and a balance weight matched with the load bracket.
Preferably, the load mechanism further comprises a load corrector connected to the counter grinding wheel, the load corrector comprising a pressure trimming block.
Further, the device further comprises a brake mechanism comprising a disc brake cooperating with the pair of grinding wheels, the disc brake cooperating with a brake disc provided on the axle of the pair of grinding wheels.
Preferably, the disc brake is in transmission connection with weight plates capable of holding weights of different specifications, and the weight plates are at least used for controlling the braking performance of the disc brake.
Preferably, the weight tray is connected with a brake caliper through at least one rope and at least one fixed pulley, and the brake caliper is matched with the disc brake.
Further, the device also comprises a speed measuring mechanism, wherein the speed measuring mechanism is at least used for measuring the rotating speed of the pair of grinding wheels.
Preferably, the speed measuring mechanism comprises an electronic counter for measuring the number of turns of the pair of grinding wheels.
Furthermore, the dry-wet adjusting mechanism comprises at least one liquid storage mechanism and a liquid conveying pipeline communicated with the liquid storage mechanism, and a liquid outlet of the liquid conveying pipeline is arranged corresponding to the friction interface of the friction pair.
Preferably, the infusion pipeline is also provided with a dropping speed regulator.
Further, the device also comprises a material collecting mechanism which is at least used for collecting the grinding dust and/or waste liquid discharged from the friction pair.
Furthermore, the device also comprises a frame, and the friction pair, the load mechanism, the dry-wet adjusting mechanism and the driving mechanism are all arranged on the frame.
The embodiment of the invention also provides a method for evaluating the dry and wet abrasion behavior of a material based on the quantitative rolling-sliding ratio, which comprises the following steps:
the device for evaluating the dry-wet abrasion behavior of the material based on the quantitative rolling-sliding ratio is provided,
respectively fixing a material to be evaluated and a counter-grinding material on a sample wheel and a counter-grinding wheel; and
the sample wheel is rotated at a certain rotating speed and drives the grinding wheel to rotate, and the quantitative evaluation of the material friction behavior under different slip-roll ratio conditions is realized by adjusting the motion state of the grinding wheel.
Preferably, the method further comprises: before the sample wheel drives the counter-grinding wheel to rotate or in the process of driving the counter-grinding wheel to rotate, liquid is selectively dripped or not dripped in a contact area of the friction pair through the dry-wet adjusting mechanism, so that the dry-wet abrasion condition is changed.
Further, different loads are applied to the friction pair through a load mechanism.
Preferably, the method comprises the following steps: the rotating speed of the grinding wheel is adjusted through the braking mechanism.
Preferably, the method specifically comprises the following steps:
only the grinding wheel is braked by the disc brake, so that quantitative evaluation of the friction behavior of the material under different slip-roll ratios is realized:
v=ωr=2πnr=πdn (1)
Figure BDA0001358215650000031
in the formula (1), v is the wheel linear velocity, r is the wheel radius, d is the wheel diameter, n is the wheel rotating speed, omega is the wheel angular velocity,
in the formula (2), v1、n1And d1The linear velocity, the rotating speed and the diameter of the sample wheel are respectively; v. of2、n2And d2The linear velocity, the rotating speed and the diameter of the grinding wheel are respectively;
the quantitative roll ratio and corresponding motion states are as follows:
n2=0,n2d20, S2, pure sliding,
n1d1=n2d2s is 0, which is pure scrolling,
n1d1≠n2d2not equal to 0, S not equal to 0 and S not equal to + -2, rolling with sliding.
Preferably, the method further comprises: and collecting abrasive dust and/or waste liquid output by the friction pair in the friction process, cleaning the sample wheel, carrying out subsequent analysis and evaluation on the abrasive dust and the abrasive marks on the surface of the material to be evaluated.
Compared with the prior art, the device for evaluating the dry-wet abrasion behavior of the material based on the quantitative rolling-sliding ratio has the advantages of simple structure and concise method, is beneficial to accurately evaluating the abrasion behavior and the abrasion mechanism of the moving part in the actual working state, can more comprehensively simulate the evaluation of the abrasion performance of the material to be evaluated in the rolling motion with different rolling ratios under different conditions by changing the load, the counter-abrasion material and the dry-wet environment, and has low cost and wide application prospect.
Drawings
FIG. 1 is a schematic mechanical diagram of an apparatus for evaluating the dry-wet wear behavior of a material based on a quantitative roll-to-slip ratio in an exemplary embodiment of the present invention;
FIG. 2 is a graph showing the relationship between different slip ratios and wear amounts in example 1 of the present invention;
FIG. 3a is a graph showing the profile of a wear scar when the slip-to-roll ratio S is 0 in example 1 of the present invention;
FIG. 3b is a graph showing the profile of wear scars when the dry abrasion down-roll ratio S is 0.269 in example 1 of the present invention;
FIG. 3c is a graph showing the profile of wear scars when the dry abrasion slip-roll ratio S is 0.533 in example 1 of the present invention;
FIG. 3d is a graph showing the profile of wear scar when the dry abrasion slip ratio S is 0.815 in example 1 of the present invention;
FIG. 4a is a graph showing the profile of the swarf at a dry abrasion slip ratio S of 0 in example 1 of the present invention;
FIG. 4b is a graph showing the profile of the swarf at a dry abrasion slip ratio S of 0.269 in example 1 of the present invention;
fig. 4c is a diagram showing the morphology of the swarf when the dry abrasion slip-roll ratio S is 0.533 in example 1 of the present invention;
FIG. 4d is a graph showing the profile of the swarf produced when the dry abrasion slip ratio S is 0.815 in example 1 of the present invention;
description of reference numerals: the automatic measuring device comprises a fixing clamp 1, a 2-iron stand, a 3-infusion bag, a 4-fixed pulley, a 5-flexible steel wire, a 6-weight, a 7-weight stand, an 8-electronic counter, a 9-brake caliper, a 10-disc brake, a 11-counterweight, a 12-load bracket, a 13-brush, a 14-pair grinding wheel, a 15-disc shaft fastener, a 16-pair grinding wheel rotating shaft, a 17-brake disc, an 18-pressure fine adjustment block, a 19-plastic hose, a 20-dropping liquid speed regulator, a 21-sample wheel, a 22-scrap collecting liquid collector, a 23-motor and a 24-motor speed regulator.
Detailed Description
In view of the deficiencies in the prior art, the inventors of the present invention have made extensive studies and extensive practices to provide technical solutions of the present invention. The technical solution, its implementation and principles, etc. will be further explained as follows.
An embodiment of the present invention provides a device for evaluating dry and wet abrasion behavior of a material based on a quantitative rolling-sliding ratio, including:
the friction pair comprises a sample wheel and a counter-grinding wheel, wherein the sample wheel is fixedly provided with a material to be evaluated, the counter-grinding wheel is fixedly provided with a counter-grinding material, and the sample wheel and the counter-grinding wheel are in transmission fit through the friction action between the material to be evaluated and the counter-grinding material;
a load mechanism for applying different loads to at least the friction pair;
the dry-wet adjusting mechanism is at least used for adjusting dry and wet abrasion conditions of a contact area of the friction pair; and
and a driving mechanism for driving at least one of the sample wheel and the counter-grinding wheel.
Further, the diameters of the sample wheel and the diameter of the grinding wheel are the same or different, and the axle of the sample wheel is arranged in parallel with the axle of the grinding wheel.
Preferably, the axle of the sample wheel and the axle of the opposite grinding wheel are both horizontally arranged.
Further, the sample wheel is driven by a driving mechanism, and the pair of grinding wheels is driven by the sample wheel.
Preferably, the device further comprises a speed regulating mechanism, wherein the speed regulating mechanism is at least used for regulating the rotating speed of the sample wheel.
Preferably, the driving mechanism comprises a motor, and the speed regulating mechanism comprises a motor speed regulator matched with the motor.
Further, the load mechanism comprises a load bracket arranged on the grinding wheel and a balance weight matched with the load bracket.
Preferably, the load mechanism further comprises a load corrector connected to the counter grinding wheel, and the load corrector comprises a pressure fine adjustment block for correcting the pressure between the friction pairs.
Further, the device further comprises a brake mechanism comprising a disc brake cooperating with the pair of grinding wheels, the disc brake cooperating with a brake disc provided on the axle of the pair of grinding wheels.
Preferably, the disc brake is in transmission connection with weight plates capable of holding weights of different specifications, and the weight plates are at least used for controlling the braking performance of the disc brake.
Preferably, the weight tray is connected with a brake caliper through at least one rope and at least one fixed pulley, and the brake caliper is matched with the disc brake.
Further, the device also comprises a speed measuring mechanism, wherein the speed measuring mechanism is at least used for measuring the rotating speed of the pair of grinding wheels.
Preferably, the speed measuring mechanism comprises an electronic counter for measuring the number of turns of the pair of grinding wheels.
Furthermore, the dry-wet adjusting mechanism comprises at least one liquid storage mechanism and a liquid conveying pipeline communicated with the liquid storage mechanism, and a liquid outlet of the liquid conveying pipeline is arranged corresponding to the friction interface of the friction pair.
Preferably, the infusion pipeline is also provided with a dropping speed regulator.
Further, the device also comprises a material collecting mechanism which is at least used for collecting the grinding dust and/or waste liquid discharged from the friction pair.
Furthermore, the device also comprises a frame, and the friction pair, the load mechanism, the dry-wet adjusting mechanism and the driving mechanism are all arranged on the frame.
The embodiment of the invention also provides a method for evaluating the dry and wet abrasion behavior of a material based on the quantitative rolling-sliding ratio, which comprises the following steps:
the device for evaluating the dry-wet abrasion behavior of the material based on the quantitative rolling-sliding ratio is provided,
respectively fixing a material to be evaluated and a counter-grinding material on a sample wheel and a counter-grinding wheel; and
the sample wheel is rotated at a certain rotating speed and drives the grinding wheel to rotate, and the quantitative evaluation of the material friction behavior under different slip-roll ratio conditions is realized by adjusting the motion state of the grinding wheel.
Preferably, the method further comprises: before the sample wheel drives the counter-grinding wheel to rotate or in the process of driving the counter-grinding wheel to rotate, liquid is selectively dripped or not dripped in a contact area of the friction pair through the dry-wet adjusting mechanism, so that the dry-wet abrasion condition is changed.
Further, different loads are applied to the friction pair through a load mechanism.
Preferably, the method comprises the following steps: the rotating speed of the grinding wheel is adjusted through the braking mechanism.
Preferably, the method specifically comprises the following steps:
only the grinding wheel is braked by the disc brake, so that quantitative evaluation of the friction behavior of the material under different slip-roll ratios is realized:
v=ωr=2πnr=πdn (1)
Figure BDA0001358215650000061
in the formula (1), v is the wheel linear velocity, r is the wheel radius, d is the wheel diameter, n is the wheel rotating speed, omega is the wheel angular velocity,
in the formula (2), v1、n1And d1The linear velocity, the rotating speed and the diameter of the sample wheel are respectively; v. of2、n2And d2The linear velocity, the rotating speed and the diameter of the grinding wheel are respectively;
the quantitative roll ratio and corresponding motion states are as follows:
n2=0,n2d20, S2, pure sliding,
n1d1=n2d2s is 0, which is pure scrolling,
n1d1≠n2d2not equal to 0, S not equal to 0 and S not equal to + -2, rolling with sliding.
Preferably, the method further comprises: and collecting abrasive dust and/or waste liquid output by the friction pair in the friction process, cleaning the sample wheel, carrying out subsequent analysis and evaluation on the abrasive dust and the abrasive marks on the surface of the material to be evaluated.
Specifically, referring to fig. 1, in some more specific embodiments of the present invention, an apparatus for evaluating dry and wet wear behavior of a material based on a quantitative roll-to-slip ratio includes a test frame, a friction pair is fixed on the test frame, the friction pair includes a test wheel 21 and a counter-grinding wheel 14, the test wheel 21 is fixed with a material to be evaluated (the material to be evaluated may be a coating material, a rubber material for sealing and tire, etc.), the counter-grinding wheel 14 is fixed with a counter-grinding material (the counter-grinding material may be steel, ceramic, or a material simulating a road surface, etc.), and the test wheel and the counter-grinding wheel are in transmission fit through a friction effect between the material to be evaluated and the counter-grinding material; the sample wheel 24 is driven by a driving mechanism 23, a driving motor is connected with a motor speed regulator 24, and the rotating speed of the sample wheel can be measured and regulated by regulating the motor speed regulator 24 so as to be regulated to the rotating speed required by the test; the grinding wheel 14 is driven by the sample wheel 21;
a load mechanism which comprises a load bracket 12 arranged on the grinding wheel, a pressure fine adjustment block 18 (used for correcting the pressure between the friction pairs) and a counterweight 11 matched with the load bracket, wherein different loads are applied to the surface of the test material by applying counterweights with different masses on the load bracket;
the dry-wet adjusting mechanism comprises at least one infusion bag 3 (the infusion bag can be hung on an iron stand 2 fixed with a fixing clamp 1) and a plastic hose 19 communicated with the infusion bag, a dropping liquid speed regulator 20 is further arranged on the plastic hose 19, and a liquid outlet of the plastic hose 19 is arranged corresponding to a friction interface of the friction pair and at least used for adjusting dry and wet abrasion conditions of a contact area of the friction pair;
the braking mechanism comprises a disc brake 10 matched with the counter-grinding wheels, the disc brake is matched with a brake disc 17 arranged on a rotating shaft 16 of the counter-grinding wheels, the disc brake is also in transmission connection with a weight tray 7 capable of containing weights 6 with different specifications, the weight tray 7 is connected with a brake caliper 9 through a soft steel wire 5 and at least a fixed pulley 4, weights with different qualities are placed in the weight tray, different loads are applied to the brake caliper, and different rotating speed regulation and control of the counter-grinding wheels are realized through the disc brake;
the speed measuring mechanism comprises an electronic counter 8 for measuring the number of rotation turns of the grinding wheel, and the number of turns recorded by the counter corresponding to the abrasion time is used for calculating the rotation speed of the grinding wheel;
the material collecting mechanism comprises a material collecting liquid collector 22 which is arranged at the lower part of the friction interface of the friction pair and is used for collecting the grinding dust and/or waste liquid discharged from the friction pair; in addition, the collecting mechanism also comprises a brush 13 which can be contacted with the grinding material on the grinding wheel, so that the grinding dust generated by friction is separated from the grinding wheel and falls into a collecting liquid collector.
In some more specific embodiments of the present invention, a method for evaluating the dry-wet wear behavior of a material based on a quantitative slip ratio may specifically comprise the steps of:
(1) respectively coating or adhering a material to be evaluated and a counter-grinding material on a sample wheel and a counter-grinding wheel;
(2) the sample wheel sets a certain rotating speed through a motor speed regulator to drive the grinding wheel to rotate together;
(3) different loads are applied to the grinding wheel by placing counter weights with different weights on the load support;
(4) through a dropping liquid speed regulating switch, the dry-wet regulating mechanism selectively drops or does not drop liquid in a contact area of the friction pair to realize the change of dry-wet abrasion;
(5) only the grinding wheel is braked by the disc brake, so that quantitative evaluation of the friction behavior of the material under different slip-roll ratios is realized:
v=ωr=2πnr=πdn (1)
Figure BDA0001358215650000081
in the formula (1), v is the wheel linear velocity, r is the wheel radius, d is the wheel diameter, n is the wheel rotating speed, omega is the wheel angular velocity,
v in the formula (2)1、n1And d1The linear velocity, the rotating speed and the diameter of the sample wheel are respectively; v. of2、n2And d2The linear velocity, the rotating speed and the diameter of the grinding wheel are respectively;
the quantitative roll-to-roll ratio and the corresponding motion state are as follows:
n2=0,n2d20, 2, pure sliding;
n1d1=n2d2s is 0, which is pure rolling;
n1d1≠n2d2not equal to 0, S not equal to 0 and S not equal to +/-2, which is rolling with sliding;
(6) after a certain time of friction, recording the number of turns on an electronic counter so as to obtain the rotating speed of the grinding wheel, and measuring the rotating speed of the sample wheel by a motor speed regulator;
(7) weights with different masses are placed in the weight tray, and the braking performance of the disc brake is controlled, so that the grinding wheels can obtain different rotating speeds;
(8) and in the friction process, abrasive dust/waste liquid is collected through a dust collecting liquid collector below the friction pair, abrasive dust on two wheels is cleaned, and subsequent analysis and evaluation are carried out on the abrasive dust and the surface abrasive marks of the sample.
Example 1
The device and the method for evaluating the dry-wet abrasion behavior of the material based on the quantitative rolling-sliding ratio provided by the invention are used for evaluating the abrasion performance of the tire carbon black-white carbon black dual-phase filler SSBR/BR rubber and a commercial grinding wheel during grinding.
The test procedure was as follows:
(1) cutting rubber to be measured into a strip shape, adhering the strip shape to a sample wheel, wherein the sample is not required to be subjected to tension when adhering, the joint is required to be smoothly transited when adhering, the adhered sample wheel is placed in a test environment for at least 16 hours, the sample wheel adopts a rubber wheel, the grinding wheel is a commercial grinding wheel, the diameter of the rubber wheel is 75mm, and the diameter of the grinding wheel is 150 mm;
(2) applying a load 27N to the surface of the sample material by placing a counterweight load on the load carriage;
(3) setting the rotating speed of the rubber wheel to be 76r/min, emptying a weight tray of a braking device and no braking; the rubber wheel drives the grinding wheel to rotate, the rotating speed of the grinding wheel is 38r/min, and the slip-roll ratio is 0; setting the rubber rotation speed to be 76r/min, adding weights to the weight tray to apply brake to the grinding wheels, wherein the grinding wheel rotation speeds are 29r/min, 22r/min and 16r/min respectively, and the sliding-rolling ratios S are 0.269, 0.533 and 0.815 respectively corresponding to the grinding wheels, and are rolling with sliding;
(4) selecting dry abrasion, collecting abrasive dust through a tray below a first rotating wheel and a second rotating wheel in a friction process, cleaning the abrasive dust on the rotating wheels to the tray below after the friction process is carried out for a specified time, and analyzing and evaluating the abrasive dust and the surface abrasion marks of the rubber.
As can be seen from fig. 2, the wear is extremely small when the slip ratio is 0, that is, when the roller is rolling, and the wear quality increases sharply as the slip ratio increases, that is, as the ratio occupied by the slip increases.
FIGS. 3a-d are the profile of wear scar and abrasive dust respectively under different dry abrasion and slip ratios; when the slip-roll ratio S is 0, i.e., pure rolling, almost no wear marks are formed, and the surface is flat. The slip-roll ratio S is not equal to 0 and not equal to +/-2, namely when the belt rolls in a sliding mode, the obvious yarn Mach pattern appearance appears, the depth and the width between the convex ribs are increased along with the increase of the slip-roll ratio, and the convex ribs are obviously warped under the high slip-roll ratio.
Fig. 4a-d show the shapes of the abrasive dusts under different dry abrasion and different slip ratios, and it can be seen from fig. 4a that when S is 0 pure slip, the abrasive dusts are in the form of tiny particles, and the quantity is extremely small, which belongs to abrasive wear. S is not equal to 0 and not equal to +/-2, namely, the sliding rolling is contained, and the abrasive dust has two shapes, namely micron-sized cluster abrasive dust and millimeter-sized spindle-shaped abrasive dust, and belongs to the coupling of abrasive particle abrasion and curling abrasion.
The device for evaluating the dry-wet abrasion behavior of the material based on the quantitative rolling-sliding ratio is simple in structure and concise in method, is beneficial to accurately evaluating the abrasion behavior and the abrasion mechanism of the moving part in the actual working state, can more comprehensively simulate the evaluation of the abrasion performance of the material to be evaluated in the rolling motion with different rolling ratios under different conditions by changing the load, the counter-abrasion material and the dry-wet environment, and has low cost and wide application prospect.
It should be understood that the above-mentioned embodiments are merely illustrative of the technical concepts and features of the present invention, which are intended to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and therefore, the protection scope of the present invention is not limited thereby. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.

Claims (8)

1.一种基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于包括:1. A device for evaluating the wet and dry abrasion behavior of materials based on quantified roll-slip ratio, characterized in that it comprises: 摩擦副,包括试样轮和对磨轮,所述试样轮上固定有待评估材料,所述对磨轮上固定有对磨材料,所述试样轮和对磨轮通过所述待评估材料和对磨材料之间的摩擦作用传动配合,所述试样轮由驱动机构驱动,所述对磨轮由试样轮驱动;The friction pair includes a sample wheel and a counter-grinding wheel, the sample wheel is fixed with the material to be evaluated, the counter-grinding wheel is fixed with the counter-grinding material, and the sample wheel and the counter-grinding wheel pass the material to be evaluated and the counter-grinding wheel The friction effect between the materials is driven and matched, the sample wheel is driven by the driving mechanism, and the pair of grinding wheels is driven by the sample wheel; 负荷机构,至少用于对所述摩擦副施加不同的载荷,所述负荷机构包括设置在对磨轮上的负荷托架、与负荷托架配合的配重以及与对磨轮连接的负荷校正器,所述负荷校正器包括压力微调块;A load mechanism is at least used to apply different loads to the friction pair, the load mechanism includes a load bracket arranged on the counter-grinding wheel, a counterweight matched with the load bracket and a load corrector connected with the counter-grinding wheel, so The load corrector includes a pressure fine-tuning block; 干湿调节机构,至少用于对摩擦副接触区域的干、湿磨耗条件进行调节,所述干湿调节机构包括至少一储液机构以及与所述储液机构连通的输液管路,所述输液管路的液体出口对应于所述摩擦副的摩擦界面设置;A dry-wet adjustment mechanism, at least used to adjust the dry and wet wear conditions of the contact area of the friction pair, the dry-wet adjustment mechanism includes at least one liquid storage mechanism and an infusion pipeline communicated with the liquid storage mechanism, the infusion The liquid outlet of the pipeline is set corresponding to the friction interface of the friction pair; 制动机构,所述制动机构包括与对磨轮配合的盘式制动器,所述盘式制动器与设置在所述对磨轮的轮轴上的制动盘配合,所述盘式制动器还与能够盛放不同规格砝码的砝码盘传动连接,所述砝码盘至少用以对盘式制动器的制动性能进行控制,其中,所述砝码盘经至少一绳索及至少一定滑轮与一制动钳连接,所述制动钳与所述盘式制动器配合;A braking mechanism, the braking mechanism includes a disc brake matched with the counter-grinding wheel, the disc brake is matched with a brake disc arranged on the axle of the counter-grinding wheel, and the disc brake is also fitted with a disc brake capable of containing The weight discs of weights of different specifications are connected by transmission, the weight disc is at least used to control the braking performance of the disc brake, wherein the weight disc is connected to a brake caliper via at least one rope and at least a certain pulley connected, the brake caliper cooperates with the disc brake; 测速机构,所述测速机构至少用以测量所述对磨轮的转速;a speed measuring mechanism, the speed measuring mechanism is at least used to measure the rotational speed of the pair of grinding wheels; 集料机构,所述集料机构至少用于收集从所述摩擦副中排出的磨屑和/或废液;a collecting mechanism, the collecting mechanism is at least used to collect the wear debris and/or waste liquid discharged from the friction pair; 驱动机构,以及drive mechanism, and 机架,所述摩擦副、负荷机构、干湿调节机构以及驱动机构均安装在所述机架上。The frame, the friction pair, the load mechanism, the dry-wet adjustment mechanism and the drive mechanism are all mounted on the frame. 2.根据权利要求1所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述试样轮和对磨轮的直径相同或不同,所述试样轮的轮轴与对磨轮的轮轴平行设置。2. The device for evaluating dry and wet wear behavior of materials based on quantified roll-slip ratio according to claim 1, wherein the diameter of the sample wheel and the counter-grinding wheel are the same or different, and the axle of the sample wheel and the counter-grinding wheel have the same diameter. The axles are set parallel to each other. 3.根据权利要求2所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述试样轮的轮轴与对磨轮的轮轴均水平设置。3 . The device for evaluating the wet and dry abrasion behavior of materials based on the quantified roll-slip ratio according to claim 2 , wherein the axle of the sample wheel and the axle of the counter-grinding wheel are both set horizontally. 4 . 4.根据权利要求1所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述的装置还包括调速机构,所述调速机构至少用以调节试样轮的转速。4. The device for evaluating the dry and wet wear behavior of materials based on the quantified roll-slip ratio according to claim 1, wherein the device further comprises a speed regulating mechanism, and the speed regulating mechanism is at least used to adjust the rotational speed of the sample wheel . 5.根据权利要求4所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述驱动机构包括电机,所述调速机构包括与电机配合的电机调速器。5 . The device for evaluating the dry and wet wear behavior of materials based on the quantified roll-slip ratio according to claim 4 , wherein the driving mechanism comprises a motor, and the speed regulating mechanism comprises a motor speed governor matched with the motor. 6 . 6.根据权利要求1所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述测速机构包括用以测定所述对磨轮的转动圈数的电子计数器。6 . The device for evaluating the dry and wet wear behavior of materials based on the quantified roll-slip ratio according to claim 1 , wherein the speed measuring mechanism comprises an electronic counter for measuring the number of revolutions of the pair of grinding wheels. 7 . 7.根据权利要求1所述基于量化滚滑比评估材料干湿磨耗行为的装置,其特征在于:所述输液管路上还设有滴液调速器。7 . The device for evaluating the dry and wet wear behavior of materials based on the quantified roll-slip ratio according to claim 1 , wherein the infusion pipeline is further provided with a drip speed regulator. 8 . 8.一种基于量化滚滑比评估材料干湿磨耗行为的方法,其特征在于包括:8. A method for evaluating the wet and dry wear behavior of materials based on quantified roll-slip ratio, characterized in that it comprises: 提供权利要求1-7中任一项所述的基于量化滚滑比评估材料干湿磨耗行为的装置,Providing the device for evaluating the wet and dry wear behavior of materials based on quantified roll-slip ratio according to any one of claims 1-7, 将待评估材料、对磨材料分别固定在试样轮、对磨轮上;使试样轮以一定的转速转动并带动对磨轮转动,通过调整对磨轮的运动状态,从而实现不同滚滑比条件下材料摩擦行为的量化评估;以及,在使试样轮带动对磨轮转动之前或在使试样轮带动对磨轮转动的过程中,通过干湿调节机构选择性的在摩擦副接触区域滴加或不滴加液体,实现干湿磨耗条件的变换,通过负荷机构对摩擦副施加不同载荷;Fix the material to be evaluated and the counter-grinding material on the sample wheel and the counter-grinding wheel respectively; make the sample wheel rotate at a certain speed and drive the counter-grinding wheel to rotate, and adjust the motion state of the counter-grinding wheel to achieve different roll-slip ratio conditions. Quantitative evaluation of the friction behavior of materials; and, before the sample wheel is driven to rotate against the grinding wheel or during the rotation of the sample wheel to the grinding wheel, the wet and dry adjustment mechanism is used to selectively drip or not in the contact area of the friction pair. Liquid is added dropwise to realize the change of dry and wet wear conditions, and different loads are applied to the friction pair through the load mechanism; 通过制动机构调整对磨轮的转速;Adjust the rotation speed of the grinding wheel through the braking mechanism; 通过盘式制动器仅对对磨轮进行制动,从而实现不同滚滑比条件下材料摩擦行为的量化评估:Only the grinding wheel is braked by the disc brake, which enables a quantitative evaluation of the friction behavior of the material under different roll-slip ratios:
Figure DEST_PATH_IMAGE002
Figure DEST_PATH_IMAGE002
式(1)中
Figure DEST_PATH_IMAGE003
为轮线速度,
Figure DEST_PATH_IMAGE004
为轮半径,
Figure DEST_PATH_IMAGE005
为轮直径,
Figure DEST_PATH_IMAGE006
为轮转速,
Figure DEST_PATH_IMAGE007
为轮角速度,
In formula (1)
Figure DEST_PATH_IMAGE003
is the wheel speed,
Figure DEST_PATH_IMAGE004
is the wheel radius,
Figure DEST_PATH_IMAGE005
is the wheel diameter,
Figure DEST_PATH_IMAGE006
is the wheel speed,
Figure DEST_PATH_IMAGE007
is the wheel angular velocity,
式(2)中, vl、n1和d1分别为试样轮的线速度、转速及直径;v2、n2和d2分别为对磨轮的线速度、转速及直径,S为滚滑比;In formula (2), v l , n 1 and d 1 are the linear speed, rotation speed and diameter of the sample wheel respectively; v 2 , n 2 and d 2 are the linear speed, rotation speed and diameter of the grinding wheel respectively, S is the roller slip ratio; 量化滚滑比及相应运动状态如下:The quantified roll-slip ratio and the corresponding motion state are as follows:
Figure DEST_PATH_IMAGE009
Figure DEST_PATH_IMAGE009
在摩擦过程中收集摩擦副输出的磨屑和/或废液,并清理试样轮、对磨轮上的磨屑,再对磨屑和待评估材料表面的磨痕进行后续的分析和评价。During the friction process, the wear debris and/or waste liquid output by the friction pair are collected, and the sample wheel is cleaned, the wear debris on the grinding wheel, and the subsequent analysis and evaluation of the wear debris and the wear scar on the surface of the material to be evaluated.
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