CN109291247A - A kind of concrete test block molding equipment - Google Patents

A kind of concrete test block molding equipment Download PDF

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Publication number
CN109291247A
CN109291247A CN201811399537.4A CN201811399537A CN109291247A CN 109291247 A CN109291247 A CN 109291247A CN 201811399537 A CN201811399537 A CN 201811399537A CN 109291247 A CN109291247 A CN 109291247A
Authority
CN
China
Prior art keywords
stirring
mixing arm
concrete
agitator tank
stirring shaft
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811399537.4A
Other languages
Chinese (zh)
Inventor
李龙
张炜
卢军宇
李俊杰
阮家铭
黄宁宁
胡智
胡一智
林震
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Guangdong Fute New Materials Technology Co Ltd
Guangdong Xinye Concrete Co Ltd
Original Assignee
Guangdong Fute New Materials Technology Co Ltd
Guangdong Xinye Concrete Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Guangdong Fute New Materials Technology Co Ltd, Guangdong Xinye Concrete Co Ltd filed Critical Guangdong Fute New Materials Technology Co Ltd
Priority to CN201811399537.4A priority Critical patent/CN109291247A/en
Publication of CN109291247A publication Critical patent/CN109291247A/en
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C5/00Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions
    • B28C5/08Apparatus or methods for producing mixtures of cement with other substances, e.g. slurries, mortars, porous or fibrous compositions using driven mechanical means affecting the mixing
    • B28C5/10Mixing in containers not actuated to effect the mixing
    • B28C5/12Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers
    • B28C5/14Mixing in containers not actuated to effect the mixing with stirrers sweeping through the materials, e.g. with incorporated feeding or discharging means or with oscillating stirrers the stirrers having motion about a horizontal or substantially horizontal axis
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28CPREPARING CLAY; PRODUCING MIXTURES CONTAINING CLAY OR CEMENTITIOUS MATERIAL, e.g. PLASTER
    • B28C7/00Controlling the operation of apparatus for producing mixtures of clay or cement with other substances; Supplying or proportioning the ingredients for mixing clay or cement with other substances; Discharging the mixture
    • B28C7/16Discharge means, e.g. with intermediate storage of fresh concrete

Abstract

The present invention is a kind of concrete test block molding equipment, including support component, mixing component, discharge component;The support component includes three-dimensional bracket, link crossbeam, trapezoid support, the agitating device includes agitator tank, stirring shaft, stirring motor, the agitator tank is hollow cylinder, the both ends that recess card slot blocks the agitator tank are formed on the top of a trapezoid support, feed inlet is provided at the top of the agitator tank, bottom is provided with discharge port, is provided with stirring shaft at internal axis, the stirring shaft is connect with the stirring motor, the stirring motor is provided with speed setting controller, and the stirring motor is arranged on the motor cabinet.Invention increases stirring motors, can make the concrete Quick uniform of large fluidity, facilitate the molding of concrete test block, for different concrete slumps, adjust suitable revolving speed, and the molding efficiency of concrete test block greatly improved.

Description

A kind of concrete test block molding equipment
Technical field
The invention belongs to technical field of concrete production, and in particular to a kind of concrete test block molding equipment.
Background technique
With the rapid development of concrete construction industry, concrete obtains more and more extensive application in each field, general to try Testing room concrete formation has artificial mix uniform, then shovels in die trial and form, and is stirred evenly using equipment, not only time-consuming to take Power, and efficiency is lower.CN205950961U discloses a kind of Combined concrete test block forming mold, including mold base, Position side template and spigot-and-socket partition;The intermediate raised portion of mold base is base boss, and positioning side template is sleeved on mold Two avris of pedestal, and be fixed on mold base by the positioning pin in perforation duct in insertion positioning side template, position side form Plate two sides are equipped with card slot, and spigot-and-socket partition is connect by card slot with oriented side Template Location, and is combined into mold base Cavity.The technical solution reduces damage of test block during demoulding, extends die life, but be not suitable for concrete Rapid shaping, be not suitable for the molding of Cracking of High Flowing Concrete yet.
CN202083581U discloses the concrete test block forming die for measuring concrete charge pass, including bed die, Bed die is equipped with side form, and the bed die in side form region is equipped with inflation stripping hole, and the side form is cylindrical body side form.The technology The artificial mix of scheme is uniform, then shovels in die trial and form, time-consuming and laborious, it is difficult to rapid shaping.CN206170270 U discloses one Kind novel water permeable concrete test block molding equipment, comprising: support component, vibrating compaction device, molding assembly;The support component The vertical support frame for having bar shaped gear comprising one, to install vibrating compaction device, and drives vibrating compaction device along bar shaped tooth Wheel moves up and down;The molding assembly includes a mold and a mould sleeve.The technical solution is easy to operate, and briquetting pressure is steady It is fixed, and can be adjusted according to actual situations of construction, however the technical solution only uses pervious concrete, the slump is less than 60, it is not suitable with fluidity concrete, and only used molding, there is no stir.
In conclusion the prior art lack it is a kind of can high efficiency set the rapid shaping of Cracking of High Flowing Concrete test block It is standby.
Summary of the invention
Object of the present invention is to develop a kind of Cracking of High Flowing Concrete test block for being greater than 150cm for the slump, one kind is provided The automation equipment of rapid shaping can substantially provide the production efficiency of test block.The specific technical solution of the present invention is as follows.
A kind of concrete test block molding equipment, including support component, mixing component, discharge component;The support component packet Three-dimensional bracket, link crossbeam, trapezoid support are included, the three-dimensional bracket is provided with four metal support legs, the link crossbeam position On four metal support legs and it is fixedly connected with three-dimensional bracket, a trapezoid support and motor are provided on the link crossbeam Seat;The mixing component includes agitator tank, stirring shaft, stirring motor, and the agitator tank is hollow cylinder, and described trapezoidal The both ends that recess card slot blocks the agitator tank are formed on the top of bracket, are provided with feed inlet at the top of the agitator tank, bottom is set It is equipped with discharge port, is provided with stirring shaft at internal axis, the stirring shaft is connect with the stirring motor, and the stirring is electric Machine is provided with speed setting controller, and the stirring motor is arranged on the motor cabinet;The discharge component includes can rotatory sealing The sealing baffle of the discharge port is set to the discharge port inclined downward downward sliding slot and concrete mold.
Concrete sample enters agitator tank by feed inlet, after mixing evenly, open sealing baffle, concrete mix from Discharge port outflow, is automatically flowed into concrete mold, subsequent molding making is at mold by sliding slot.First invention of the invention Point is, for Cracking of High Flowing Concrete, to increase stirring motor, and stirring motor can control mixing speed, is mixed for different Solidifying soil is stirred, and the molding efficiency of concrete test block greatly improved.Sealing baffle can close discharge port when in use, stir It rotates by a certain angle after mixing and opens discharge port, structure is simple, and safety coefficient is high.
The stirring shaft spaced set has the first mixing arm, the second mixing arm and third mixing arm, and described second stirs Arm is mixed through the left mixing arm of formation of the stirring shaft at stirring shaft both ends and right mixing arm, first mixing arm and the Three mixing arms are embedded in the stirring shaft, and the top of first mixing arm and left mixing arm is connected by the first stirring blade It connects, the third mixing arm is connect with the top of right mixing arm by the second stirring blade.The present invention is by being arranged different stir Blade is mixed, being uniformly distributed for concrete can be promoted, since the present invention is directed to the concrete of large fluidity, so, blade may be used also To promote concrete preferably to form.
Preferably, the distance of first stirring blade and the second stirring blade apart from the stirring top tank structure is not more than 1cm.Cement mixing cannot accumulate too many cement compared to conventional stirring on wall, not so can accumulate relatively more, influence to stir Effect, therefore, stirring blade apart from it is described stirring top tank structure distance no more than 1cm effect it is relatively good.
Preferably, first stirring blade and second stirring blade are arc-shaped, first stirring blade Arc radius and the ratio between the arc radius of second stirring blade be 1:1-2.Second stirring blade is more nearly bottom, leaf The larger mixing effect of piece is more preferable.
Preferably, being additionally provided with the charging roof of mouth of the rotatable closing feed inlet on the feed inlet.Feed inlet Spluttering when top cover can prevent concrete from stirring, prevented also from thering is sundries to call in agitator tank above.
Preferably, the arc edge of first stirring blade and second stirring blade is provided with saw-tooth setting machine Structure.Sawtooth mechanism can enhance the shearing force of blade, help to mix cement.
Preferably, the discharge port is not less than 5cm apart from the horizontal depth of beam of link.Discharge port, which cannot be arranged in, to be stirred Mix the bottom of tank, in this way discharge when, concrete is not the optimum state stirred evenly, can not be arranged it is excessively high, it is excessively high Concrete can be allowed excessively to deposit in stirring pot bottom.
Preferably, the stirring motor controls the revolving speed of stirring shaft, the revolving speed Y and cement by speed setting controller Slump X meet relational expression Y=0.0083X2-3.5833X+405.Object of the present invention is to develop one kind to be greater than for the slump The Cracking of High Flowing Concrete test block of 150cm provides a kind of automation equipment of rapid shaping, and the slump is according to " concrete quality Control standard " (GB50164-92) measure.The slump of concrete is first measured before concrete charging, then basis is collapsed Degree of falling adjusts suitable revolving speed.Present applicant show that the slump: >=160cm ,≤180cm are stirred according to long-term practice 45 turns/min of speed;The slump: > 180cm, < 220cm, 30 turns/min of mixing speed;The slump: >=220cm, mixing speed 20 turns/min, thus obtain the Y=0.0083X of compound practice2- 3.5833X+405 relational expression.
The beneficial effects of the present invention are as follows:
(1) invention increases stirring motors, can make the concrete Quick uniform of large fluidity, facilitate concrete examination The molding of block, and the representativeness of concrete test block is improved, facilitate the detection and analysis of subsequent concrete test block.
(2) stirring motor of the present invention can control mixing speed, and for different concrete slumps, adjustment is suitable to be turned The molding efficiency of concrete test block greatly improved in speed;
(3) rationally, operating is stablized for apparatus of the present invention design, and safety coefficient is high, can high efficiency make Cracking of High Flowing Concrete Test block forming helps to promote and apply.
Detailed description of the invention
Fig. 1 present apparatus three dimensional structure diagram;
Fig. 2 present apparatus three-dimensional structure cross-sectional view;
The three dimensional structure diagram of another embodiment of Fig. 3 present apparatus;
Fig. 4 present apparatus blade partial enlarged view.
Appended drawing reference: three-dimensional bracket 1, link crossbeam 2, trapezoid support 3, motor cabinet 4, agitator tank 5, stirring shaft 6, charging Mouth 7, discharge port 8, stirring motor 9, sealing baffle 10, sliding slot 11, concrete mold 12, the first mixing arm 13, the second mixing arm 14, third mixing arm 15, left mixing arm 16, right mixing arm 17, the first stirring blade 18, the second stirring blade 19, sawtooth mechanism 20, roof of mouth 21 is fed.
Specific embodiment
Specific embodiments of the present invention will be further explained with reference to the accompanying drawing:
A kind of concrete test block molding equipment, as shown in Figure 1, including support component, mixing component, discharge component;It is described Support component includes three-dimensional bracket 1, link crossbeam 2, trapezoid support 3, and the three-dimensional bracket 1 is provided with four metal support legs, The link crossbeam 2 is located on four metal support legs and is fixedly connected with three-dimensional bracket 1, is provided with 2 on the link crossbeam 2 A trapezoid support 3 and motor cabinet 4;The mixing component includes agitator tank 5, stirring shaft 6, stirring motor 9, the agitator tank 5 For hollow cylinder, the both ends that recess card slot blocks the agitator tank 5, the stirring are formed on the top of 2 trapezoid supports 3 Feed inlet 7 is provided at the top of tank 5, bottom is provided with discharge port 8, is provided with stirring shaft 6, the stirring shaft at internal axis 6 connect with the stirring motor 9, and the stirring motor 9 is provided with speed setting controller (not shown), and the stirring motor 9 is arranged On the motor cabinet 4;The discharge component include can discharge port 8 described in rotatory sealing sealing baffle 10, be set to it is described 8 inclined downward of discharge port downward sliding slot 11 and concrete mold 12.
Concrete sample enters agitator tank 5 by feed inlet, after mixing evenly, opens sealing baffle 10, concrete mixing Object is flowed out from discharge port 8, is automatically flowed into concrete mold 12 by sliding slot 11, subsequent molding making is at mold.Of the invention First inventive point is, for Cracking of High Flowing Concrete, to increase stirring motor 9, and stirring motor 9 can control mixing speed, It is stirred for different concrete, the molding efficiency of concrete test block greatly improved.Sealing baffle 10 can use When close discharge port 8, rotate by a certain angle after stirring and open discharge port 8, structure is simple, and safety coefficient is high.
As described in Figure 2,6 spaced set of stirring shaft has the first mixing arm 13, the second mixing arm 14 and third to stir Arm 15 is mixed, second mixing arm 14 is stirred through the left mixing arm 16 of formation of the stirring shaft 6 at 6 both ends of stirring shaft and the right side Arm 17 is mixed, first mixing arm 13 and third mixing arm 15 are embedded in the stirring shaft 6, first mixing arm 13 and a left side The top of mixing arm 16 is connected by the first stirring blade 18, and the top of the third mixing arm 15 and right mixing arm 17 passes through the The connection of two stirring blades 19.The present invention can promote being uniformly distributed for concrete, due to this by the way that different stirring blades is arranged Invention is directed to the concrete of large fluidity, so, blade can also promote concrete preferably to form.
Preferably, the distance of first stirring blade 18 and the second stirring blade 19 apart from 5 inner wall of agitator tank is not Greater than 1cm.Cement mixing cannot accumulate too many cement compared to conventional stirring on wall, not so can accumulate relatively more, influence The effect of stirring, therefore, distance of the stirring blade apart from 5 inner wall of agitator tank is relatively good no more than 1cm effect.
Preferably, first stirring blade 18 and second stirring blade 19 are arc-shaped, first paddle The ratio between arc radius of the arc radius of piece 18 and second stirring blade 19 is 1:1-2.The second more adjunction of stirring blade 19 Nearly bottom, the larger mixing effect of blade are more preferable.
As preferred embodiment, as described in Figure 3, the rotatable closing feed inlet 7 is additionally provided on the feed inlet 7 Charging roof of mouth 21.Charging roof of mouth 21 spluttering when can prevent concrete from stirring, prevented also from there is sundries to call in stirring above In tank 5.
As preferred embodiment, as shown in figure 4, the circle of first stirring blade 18 and second stirring blade 19 Arc side edge is provided with sawtooth mechanism 20.Sawtooth mechanism 20 can enhance the shearing force of blade, help to mix cement.Preferably, It is to be stirred stone, cement, sand in concrete, these substances are harder compared to water or common liquid agitation substance, sawtooth The sawtooth angle of mechanism 20 cannot be too big, and mixing effect is preferable when sawtooth angle is 45-60 °, and the sawtooth of sawtooth mechanism 20 Tooth height should be greater than the granularity of sand, and 20-30mm effect is preferable.
Preferably, height of the discharge port 8 apart from the link crossbeam 2 is not less than 5cm.Discharge port 8 cannot be arranged in The bottom of agitator tank 5, in this way discharge when, concrete is not the optimum state stirred evenly, can not be arranged it is excessively high, it is excessively high Also concrete can be allowed excessively to deposit in 5 bottom of agitator tank.
Preferably, the stirring motor 9 controls the revolving speed Y, the revolving speed Y and water of stirring shaft 6 by speed setting controller The slump X of mud meets relational expression Y=0.0083X2-3.5833X+405.It is a kind of big for the slump object of the present invention is to develop In the Cracking of High Flowing Concrete test block of 150cm, a kind of automation equipment of rapid shaping is provided, the slump is according to " coagulation soil property Amount control standard " (GB50164-92) measure.The slump of concrete is first measured before concrete charging, then basis The slump adjusts suitable revolving speed.Present applicant show that the slump: >=160cm ,≤180cm are stirred according to long-term practice Mix 45 turns/min of speed;The slump: > 180cm, < 220cm, 30 turns/min of mixing speed;The slump: >=220cm, stirring speed 20 turns/min is spent, the Y=0.0083X of compound practice is thus obtained2- 3.5833X+405 relational expression.
Effect example
Concrete test block is prepared using the present apparatus, the slump of the concrete measured first, measuring slump X is 175, meter It is 32.11 turns/min that calculation, which can obtain revolving speed Y, then determines that speed of agitator starts to prepare test block, test block after 12 seconds, that is, plastic.If Revolving speed is set 30 turns/min, then needs 1min or so to form, if revolving speed is set as 40 turns/min, be then difficult to stable molding.
According to the disclosure and teachings of the above specification, those skilled in the art in the invention can also be to above-mentioned embodiment party Formula is changed and is modified.Therefore, the invention is not limited to the specific embodiments disclosed and described above, to the one of invention A little modifications and changes should also be as falling into the scope of the claims of the present invention.In addition, although being used in this specification Some specific terms, these terms are merely for convenience of description, does not limit the present invention in any way.

Claims (7)

1. a kind of concrete test block molding equipment, which is characterized in that including support component, mixing component, discharge component;The branch Support component includes three-dimensional bracket, link crossbeam, trapezoid support, and the three-dimensional bracket is provided with four metal support legs, the chain Crossbeam is connect on four metal support legs and is fixedly connected with three-dimensional bracket, a trapezoid support is provided on the link crossbeam And motor cabinet;The mixing component includes agitator tank, stirring shaft, stirring motor, and the agitator tank is hollow cylinder, described The both ends that recess card slot blocks the agitator tank are formed on the top of a trapezoid support, be provided at the top of the agitator tank feed inlet, Bottom is provided with discharge port, is provided with stirring shaft at internal axis, and the stirring shaft is connect with the stirring motor, described Stirring motor is provided with speed setting controller, and the stirring motor is arranged on the motor cabinet;The discharge component includes that can revolve Turn the sealing baffle of the sealing discharge port, be set to the discharge port inclined downward downward sliding slot and concrete mold;
The stirring shaft spaced set has the first mixing arm, the second mixing arm and third mixing arm, second mixing arm The left mixing arm of formation and right mixing arm through the stirring shaft at stirring shaft both ends, first mixing arm and third are stirred It mixes arm to be embedded in the stirring shaft, first mixing arm is connect with the top of left mixing arm by the first stirring blade, institute It states third mixing arm and is connect with the top of right mixing arm by the second stirring blade.
2. molding equipment according to claim 1, which is characterized in that first stirring blade and the second stirring blade away from It is not more than 1cm with a distance from the stirring top tank structure.
3. molding equipment according to claim 2, which is characterized in that first stirring blade and second paddle Piece be it is arc-shaped, the ratio between arc radius of the arc radius of first stirring blade and second stirring blade is 1:1-2.
4. molding equipment according to claim 3, which is characterized in that first stirring blade and second paddle The arc edge of piece is provided with sawtooth mechanism.
5. molding equipment according to claim 3, the rotatable closing feed inlet is additionally provided on the feed inlet Feed roof of mouth.
6. molding equipment according to claim 2 or 3, which is characterized in that the discharge port is apart from the link crossbeam Height is not less than 5cm.
7. molding equipment according to claim 1 or 2 or 3, which is characterized in that the stirring motor passes through speed setting controller The slump X of the revolving speed Y, the revolving speed Y and cement that control stirring shaft meet relational expression Y=0.0083X2-3.5833X+ 405。
CN201811399537.4A 2018-11-22 2018-11-22 A kind of concrete test block molding equipment Pending CN109291247A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811399537.4A CN109291247A (en) 2018-11-22 2018-11-22 A kind of concrete test block molding equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811399537.4A CN109291247A (en) 2018-11-22 2018-11-22 A kind of concrete test block molding equipment

Publications (1)

Publication Number Publication Date
CN109291247A true CN109291247A (en) 2019-02-01

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116619574A (en) * 2023-07-24 2023-08-22 山东质能新型材料有限公司 Glue solid mortar production monitoring system

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Publication number Priority date Publication date Assignee Title
CN202640553U (en) * 2012-04-25 2013-01-02 成都嘉新科技集团有限公司 Dry powder mortar stirring device
CN103894090A (en) * 2014-04-01 2014-07-02 上海三强工程技术有限公司 Trapezoidal blade stirring paddle with peripheral teeth
CN204710176U (en) * 2015-03-24 2015-10-21 嘉善睿逸电子科技有限公司 A kind of agitator
CN204819904U (en) * 2015-08-05 2015-12-02 福建茂达建材有限公司 Hollow superstructure shaping blanking machine
CN105148825A (en) * 2015-09-16 2015-12-16 成都米戈科技有限公司 Reaction kettle
CN205412794U (en) * 2016-02-03 2016-08-03 长安大学 Epoxy agitating unit
CN205521946U (en) * 2016-04-21 2016-08-31 中启胶建集团有限公司 Concrete mixer
CN206718161U (en) * 2017-04-21 2017-12-08 安徽省安工机械制造有限公司 A kind of concrete drums
CN209812745U (en) * 2018-11-22 2019-12-20 广东新业混凝土有限公司 Concrete test block forming equipment

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN202640553U (en) * 2012-04-25 2013-01-02 成都嘉新科技集团有限公司 Dry powder mortar stirring device
CN103894090A (en) * 2014-04-01 2014-07-02 上海三强工程技术有限公司 Trapezoidal blade stirring paddle with peripheral teeth
CN204710176U (en) * 2015-03-24 2015-10-21 嘉善睿逸电子科技有限公司 A kind of agitator
CN204819904U (en) * 2015-08-05 2015-12-02 福建茂达建材有限公司 Hollow superstructure shaping blanking machine
CN105148825A (en) * 2015-09-16 2015-12-16 成都米戈科技有限公司 Reaction kettle
CN205412794U (en) * 2016-02-03 2016-08-03 长安大学 Epoxy agitating unit
CN205521946U (en) * 2016-04-21 2016-08-31 中启胶建集团有限公司 Concrete mixer
CN206718161U (en) * 2017-04-21 2017-12-08 安徽省安工机械制造有限公司 A kind of concrete drums
CN209812745U (en) * 2018-11-22 2019-12-20 广东新业混凝土有限公司 Concrete test block forming equipment

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN116619574A (en) * 2023-07-24 2023-08-22 山东质能新型材料有限公司 Glue solid mortar production monitoring system
CN116619574B (en) * 2023-07-24 2023-09-22 山东质能新型材料有限公司 Glue solid mortar production monitoring system

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