CN109289574A - A kind of automatic color regulating colour mixture static mixer - Google Patents
A kind of automatic color regulating colour mixture static mixer Download PDFInfo
- Publication number
- CN109289574A CN109289574A CN201811285121.XA CN201811285121A CN109289574A CN 109289574 A CN109289574 A CN 109289574A CN 201811285121 A CN201811285121 A CN 201811285121A CN 109289574 A CN109289574 A CN 109289574A
- Authority
- CN
- China
- Prior art keywords
- material cylinder
- colour mixture
- static mixer
- quantifies
- automatic color
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F25/00—Flow mixers; Mixers for falling materials, e.g. solid particles
- B01F25/40—Static mixers
- B01F25/42—Static mixers in which the mixing is affected by moving the components jointly in changing directions, e.g. in tubes provided with baffles or obstructions
- B01F25/43—Mixing tubes, e.g. wherein the material is moved in a radial or partly reversed direction
- B01F25/431—Straight mixing tubes with baffles or obstructions that do not cause substantial pressure drop; Baffles therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/20—Measuring; Control or regulation
- B01F35/21—Measuring
- B01F35/211—Measuring of the operational parameters
- B01F35/2113—Pressure
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/882—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise using measuring chambers, e.g. volumetric pumps, for feeding the substances
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Accessories For Mixers (AREA)
Abstract
The invention discloses a kind of automatic color regulating colour mixture static mixers, it is related to chemical machinery field, mainly solve the synchronous binder of hydraulic proportion valve, it can only be carried out according to fixed proportion, the problem of limiting the adjustment of formula, including feed inlet, pneumatic control ball valve, three station material cylinders, swager, adjustable proportion pigment quantifies material cylinder and rubber cement colour mixture quantifies material cylinder, the feed inlet is connected with the upper end of pneumatic control ball valve, the pneumatic control ball valve is set in three station material cylinders, the lower end of the pneumatic control ball valve quantifies material cylinder with rubber cement colour mixture and is connected, the left end that the rubber cement colour mixture quantifies material cylinder quantifies material cylinder with adjustable proportion pigment respectively by cast static mixer with lower end and automatic packer is connected, the present invention mentions can synchronize the static mixing device mixed automatically according to setting ratio, meet the synchronous on-line mixing of two or more materials , and serialization colour mixture toning process is realized by the combination that PLC controls two or more automatic gauge material cylinders.
Description
Technical field
The present invention relates to chemical machinery field, specifically a kind of automatic color regulating colour mixture static mixer.
Background technique
In industrial production mixed process, usually uses static mixer and two or more materials are mixed.It is existing
Static mixer before mixing, generally controls each material cylinder mounted in different material using hydraulic proportion valve and carries out quantifying to synchronize matching
Material, so that various materials are customized according to ratio progress different-diameter material cylinder is preset, it is ensured that mixed according to the requirement of formula；
However the synchronous binder of hydraulic proportion valve, can only be carried out according to fixed proportion, limit the adjustment of formula, when formula adjustment or
When variation, just it must just can guarantee that proportional valve control oil cylinder realizes synchronous binder mixing with changing different-diameter material cylinder.
Summary of the invention
The purpose of the present invention is to provide a kind of automatic color regulating colour mixture static mixers, to solve to mention in above-mentioned background technique
Out the problem of.
To achieve the above object, the invention provides the following technical scheme:
A kind of automatic color regulating colour mixture static mixer, including it is feed inlet, pneumatic control ball valve, three station material cylinders, swager, adjustable
Section ratio pigment quantifies material cylinder and rubber cement colour mixture quantifies material cylinder, and the feed inlet is connected with the upper end of pneumatic control ball valve, described
Pneumatic control ball valve is set in three station material cylinders, and the lower end of the pneumatic control ball valve quantifies material cylinder with rubber cement colour mixture and is connected, institute
State that rubber cement colour mixture quantifies the left end of material cylinder and lower end quantifies material cylinder with adjustable proportion pigment respectively by cast static mixer
It is connected with automatic packer, the left end of the cast static mixer is provided with adjustable proportion pigment and quantifies material cylinder.
As a further solution of the present invention: the three stations material cylinder includes material storing system and pressure system.
As a further solution of the present invention: the upper end that the adjustable proportion pigment quantifies material cylinder is provided with fixed dress
It sets, the left end of the fixed device is provided with servo motor transmission structure.
As a further solution of the present invention: the servo motor transmission structure includes servo motor, on ball screw
Portion, transmission belt, transmission gear and with gear screw-drive mechanism.
As a further solution of the present invention: the servo motor is connect with PLC controller electric signal, the servo motor
Outside is provided with transmission gear, and the ball screw upper external is provided with transmission belt, the transmission gear by transmission belt with
Band gear screw-drive mechanism is connected.
As a further solution of the present invention: the adjustable proportion pigment quantifies lower end on the right side of the middle part of material cylinder and is provided with
Tubular static mixer is connected, is provided with discharge port, the upper end of the discharge port on front side of the connection tubular static mixer
It is provided with quantitative material cylinder, the upper end of the quantitative material cylinder is provided with material cylinder piston, and material cylinder piston upper end is provided with contact gear
Plate, ball screw lower part is provided at the top of the contact baffle, and the ball screw lower part is fixed through adjustable proportion pigment
The top of material cylinder is measured, the ball screw lower part is structure as a whole with ball screw top.
As a further solution of the present invention: the contact baffle includes approaching switch.
As a further solution of the present invention: the inside left facility that the adjustable proportion pigment quantifies material cylinder has synchronization
The lower end of pull rod, the Synchronous pull rod is provided with direction control spool.
As a further solution of the present invention: a kind of binder production line, including the automatic color regulating colour mixture static mixing
Device.
Compared with prior art, the beneficial effects of the present invention are: a kind of automatic adjustment ratio provided by the invention is adjusted automatically
Material-saving cylinder can synchronize the static mixing device mixed automatically according to setting ratio, meet two or more materials and synchronize online mix
It closes, and serialization colour mixture toning process is realized by the combination that PLC controls two or more automatic gauge material cylinders, while also having
Following benefit:
1. pressing system more than, a variety of colorants use simultaneously, meet the use of multiple color colour mixture；
2. mixing by several times, mixer length is reduced, reduces internal pressure；
3. PLC is automatically controlled, servo-drive connection servo motor is precisely controlled revolving speed, turnning circle and stroke, reaches accurate
Metering；
4. control valve core, synchronously control direction prevent pressure unevenness from generating adverse current.
Detailed description of the invention
Fig. 1 is workflow schematic diagram of the invention.
Fig. 2 is the stereoscopic schematic diagram of quantitative thick stick in the present invention.
Fig. 3 is the structural schematic diagram of servo motor transmission structure in the present invention.
In figure: 1- feed inlet, 2- pneumatic control ball valve, tri- station material cylinder of 3-, 4- swager, 5- adjustable proportion pigment are fixed
Amount material cylinder, the fixed device of 51-, 52- ball screw lower part, 53- material cylinder piston, 54- quantify material cylinder, 55- discharge port, the direction 56-
Control valve core, 57- Synchronous pull rod, 58- contact baffle, 59- servo motor transmission structure, 591- servo motor, 592- ball wire
Bar top, 593- transmission belt, 594- transmission gear, 595- band gear screw-drive mechanism, 6- rubber cement colour mixture quantify material cylinder, 7- pipe
Type static mixer.
Specific embodiment
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation description, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, it is obtained by those of ordinary skill in the art without making creative efforts every other
Embodiment shall fall within the protection scope of the present invention.
Embodiment 1
Please refer to Fig. 1~3, in the embodiment of the present invention, a kind of automatic color regulating colour mixture static mixer, including feed inlet 1, pneumatic control
Ball valve 2 processed, three station material cylinders 3, swager 4, adjustable proportion pigment quantify material cylinder 5 and rubber cement colour mixture quantifies material cylinder 6, it is described into
Material mouth 1 is connected with the upper end of pneumatic control ball valve 2, and 2 quantity of pneumatic control ball valve is 3-5, the pneumatic control ball valve 2
In three station material cylinders 3, the three stations material cylinder 3 includes material storing system and pressure system, the pneumatic control ball
The lower end of valve 2 quantifies material cylinder 6 with rubber cement colour mixture and is connected, the rubber cement colour mixture quantify material cylinder 6 left end and lower end by cast it is quiet
Material cylinder 5 is quantified with adjustable proportion pigment respectively for state mixer 7 and automatic packer is connected and (is not drawn into figure), and the cast is quiet
The left end of state mixer 7 is provided with adjustable proportion pigment and quantifies material cylinder 5；
The upper end that the adjustable proportion pigment quantifies material cylinder 5 is provided with fixed device 51, and the left end of the fixed device 51 is set
It is equipped with servo motor transmission structure 59, the servo motor transmission structure 59 includes servo motor 591, ball screw top
592, transmission belt 593, transmission gear 594 and with gear screw-drive mechanism 595, the servo motor 591 and PLC controller electricity
Signal connects, and is provided with transmission gear 594 outside the servo motor 591, is provided with biography outside the ball screw top 592
Dynamic band 593, the transmission gear 594 are connected by transmission belt 593 with gear screw-drive mechanism 595, the adjustable ratio
Example pigment quantifies lower end on the right side of the middle part of material cylinder 5 and is provided with connection tubular static mixer, the connection tubular static mixer
Front side be provided with discharge port 55, the upper end of the discharge port 55 is provided with quantitative material cylinder 54, the upper end of the quantitative material cylinder 54
It is provided with material cylinder piston 53,53 upper end of material cylinder piston is provided with contact baffle 58, and the contact baffle 58 includes approaching
Switch, the top of the contact baffle 58 are provided with ball screw lower part 52, and the ball screw lower part 52 is through adjustable ratio
Example pigment quantifies the top of material cylinder 5, and the ball screw lower part 52 is structure as a whole with ball screw top 592, described adjustable
The inside left facility that section ratio pigment quantifies material cylinder 5 has Synchronous pull rod 57, and the lower end of the Synchronous pull rod 57 is provided with direction
Control valve core 56, material enter inside material cylinder from 56 entrance of direction control spool, jack up material cylinder piston 53 by pressure, until
It contacts baffle 58 and reaches and stop charging close to after switch；When all material cylinder pistons are reached close to after switch, PLC controller control is passed
Dynamic structure servo motor 591 and Synchronous pull rod 57, change 56 direction of direction control spool, 591 turns of drive mechanism servo motor
Dynamic to pass through drive mechanism, branch line movement is done in control ball screw lower part 52；The adjustable proportion pigment quantifies the left end of material cylinder 5
It is provided with several swagers 4；Continuous production line produces rubber cement by passing through feed inlet 1 and pneumatic control ball after condenser cooling
Valve 2, which enters in specified material cylinder, to be stored, and so that material is entered rubber cement colour mixture by pressing system in three station material cylinders 3 and ball valve
Quantitative material cylinder 6 is to colour mixture；Swager 4 is 200L swager, and required mill base is housed in bucket, and the control of servo motor 591 is fixed in process 5
Amount cylinder is pre-mixed according to the ratio of presetting, and is then quantified in material cylinder 6 by cast static mixer 7 into rubber cement colour mixture
Colorant quantifies cylinder, and quantifying quantitative the cylinder piston in material cylinder 6 after rubber cement colour mixture, close to switch while after incuding, system controls Synchronous pull rod
57 and direction control spool 56 start binder synchronize colour mixture, have after cast static mixer 7 discharge gate and threeway control
Valve and pressure sensor are controlled the work of quantitative cylinder by pressure sensor, prevent pipeline pressure excessive or too small.
Embodiment 2
A kind of binder production line, including the automatic color regulating colour mixture static mixer.
The working principle of the invention is:
Continuous production line produces rubber cement by entering specified material by feed inlet 1 and pneumatic control ball valve 2 after condenser cooling
It is stored in cylinder, so that material is entered rubber cement colour mixture by pressing system in three station material cylinders 3 and ball valve and quantify material cylinder 6 to mixed
Color；Swager 4 is 200L swager, and required mill base is housed in bucket, and servo motor 591 controls quantitative cylinder according to preparatory in process 5
Set scale is pre-mixed, and is then quantified the colorant in material cylinder 6 into rubber cement colour mixture by cast static mixer 7 and is quantified cylinder,
Quantifying quantitative the cylinder piston in material cylinder 6 after rubber cement colour mixture, close to switch while after incuding, system controls Synchronous pull rod 57 and direction
Control valve core 56 starts binder and synchronizes colour mixture, there is discharge gate and three-way control valve and pressure after cast static mixer 7
Sensor is controlled the work of quantitative cylinder by pressure sensor, prevents pipeline pressure excessive or too small.
It is obvious to a person skilled in the art that invention is not limited to the details of the above exemplary embodiments, Er Qie
In the case where without departing substantially from spirit or essential attributes of the invention, the present invention can be realized in other specific forms.Therefore, no matter
From the point of view of which point, the present embodiments are to be considered as illustrative and not restrictive, and the scope of the present invention is by appended power
Benefit requires rather than above description limits, it is intended that all by what is fallen within the meaning and scope of the equivalent elements of the claims
Variation is included within the present invention.Any reference signs in the claims should not be construed as limiting the involved claims.
In addition, it should be understood that although this specification is described in terms of embodiments, but not each embodiment is only wrapped
Containing an independent technical solution, this description of the specification is merely for the sake of clarity, and those skilled in the art should
It considers the specification as a whole, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
The other embodiments being understood that.
Claims (9)
1. a kind of automatic color regulating colour mixture static mixer, including feed inlet (1), pneumatic control ball valve (2), three station material cylinders (3),
Swager (4), adjustable proportion pigment quantify material cylinder (5) and rubber cement colour mixture quantifies material cylinder (6), which is characterized in that the charging
Mouth (1) is connected with the upper end of pneumatic control ball valve (2), and the pneumatic control ball valve (2) is set in three station material cylinders (3), described
The lower end of pneumatic control ball valve (2) quantifies material cylinder (6) with rubber cement colour mixture and is connected, and the rubber cement colour mixture quantifies the left end of material cylinder (6)
Material cylinder (5) is quantified with adjustable proportion pigment respectively by cast static mixer (7) with lower end and automatic packer is connected, institute
The left end for stating cast static mixer (7) is provided with adjustable proportion pigment and quantifies material cylinder (5).
2. automatic color regulating colour mixture static mixer according to claim 1, which is characterized in that the three stations material cylinder (3)
It include material storing system and pressure system.
3. automatic color regulating colour mixture static mixer according to claim 2, which is characterized in that the adjustable proportion pigment
The upper end of quantitative material cylinder (5) is provided with fixed device (51), and the left end of the fixed device (51) is provided with servo motor transmission
Structure (59).
4. automatic color regulating colour mixture static mixer according to claim 3, which is characterized in that the servo motor transmission knot
Structure (59) includes servo motor (591), ball screw top (592), transmission belt (593), transmission gear (594) and with gear
Screw-drive mechanism (595).
5. automatic color regulating colour mixture static mixer according to claim 4, which is characterized in that the servo motor (591)
It connect, is provided with transmission gear (594) outside the servo motor (591), on the ball screw with PLC controller electric signal
It is provided with transmission belt (593) outside portion (592), the transmission gear (594) is by transmission belt (593) and with gear worm drive
Mechanism (595) is connected.
6. automatic color regulating colour mixture static mixer according to claim 1, which is characterized in that the adjustable proportion pigment
Lower end is provided with connection tubular static mixer on the right side of the middle part of quantitative material cylinder (5), before the connection tubular static mixer
Side is provided with discharge port (55), and the upper end of the discharge port (55) is provided with quantitative material cylinder (54), quantitative material cylinder (54)
Upper end is provided with material cylinder piston (53), and material cylinder piston (53) upper end is provided with contact baffle (58), the contact baffle
(58) it is provided at the top of ball screw lower part (52), the ball screw lower part (52) is quantitatively expected through adjustable proportion pigment
The top of cylinder (5), the ball screw lower part (52) are structure as a whole with ball screw top (592).
7. automatic color regulating colour mixture static mixer according to claim 6, which is characterized in that contact baffle (58) packet
Close switch is included.
8. automatic color regulating colour mixture static mixer according to claim 6, which is characterized in that the adjustable proportion pigment
The inside left facility of quantitative material cylinder (5) has Synchronous pull rod (57), and the lower end of the Synchronous pull rod (57) is provided with direction controlling
Spool (56).
9. purposes of the automatic color regulating colour mixture static mixer a method as claimed in any one of claims 1-8 in binder mixing.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811285121.XA CN109289574A (en) | 2018-10-31 | 2018-10-31 | A kind of automatic color regulating colour mixture static mixer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811285121.XA CN109289574A (en) | 2018-10-31 | 2018-10-31 | A kind of automatic color regulating colour mixture static mixer |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109289574A true CN109289574A (en) | 2019-02-01 |
Family
ID=65145300
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811285121.XA Pending CN109289574A (en) | 2018-10-31 | 2018-10-31 | A kind of automatic color regulating colour mixture static mixer |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109289574A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509496A (en) * | 2019-07-01 | 2019-11-29 | 信易电热机械有限公司 | A kind of liquid-state silicon gel feeding mixing arrangement |
| CN112892390A (en) * | 2021-01-28 | 2021-06-04 | 江西省奋发粘胶化工有限公司 | Intelligent color mixing equipment for silicone adhesive |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0715883A1 (en) * | 1994-12-07 | 1996-06-12 | DROMONT S.r.l. | Fluid mixing device, particularly for industrial inks or paints |
| CN2375371Y (en) * | 1998-01-15 | 2000-04-26 | 王兆义 | Portable colour-mixing apparatus |
| CN203678336U (en) * | 2014-01-13 | 2014-07-02 | 邹红梅 | Static sealant mixing and color-mixing production line |
| CN204412160U (en) * | 2014-12-04 | 2015-06-24 | 王冠华 | A kind of glass cement polychrome solidification colour mixer |
| CN206580773U (en) * | 2017-02-14 | 2017-10-24 | 东莞市博君来胶粘材料科技有限公司 | A kind of one-component silicone sealant continuous production device |
-
2018
- 2018-10-31 CN CN201811285121.XA patent/CN109289574A/en active Pending
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP0715883A1 (en) * | 1994-12-07 | 1996-06-12 | DROMONT S.r.l. | Fluid mixing device, particularly for industrial inks or paints |
| CN2375371Y (en) * | 1998-01-15 | 2000-04-26 | 王兆义 | Portable colour-mixing apparatus |
| CN203678336U (en) * | 2014-01-13 | 2014-07-02 | 邹红梅 | Static sealant mixing and color-mixing production line |
| CN204412160U (en) * | 2014-12-04 | 2015-06-24 | 王冠华 | A kind of glass cement polychrome solidification colour mixer |
| CN206580773U (en) * | 2017-02-14 | 2017-10-24 | 东莞市博君来胶粘材料科技有限公司 | A kind of one-component silicone sealant continuous production device |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110509496A (en) * | 2019-07-01 | 2019-11-29 | 信易电热机械有限公司 | A kind of liquid-state silicon gel feeding mixing arrangement |
| CN112892390A (en) * | 2021-01-28 | 2021-06-04 | 江西省奋发粘胶化工有限公司 | Intelligent color mixing equipment for silicone adhesive |
| CN112892390B (en) * | 2021-01-28 | 2022-07-15 | 江西省奋发粘胶化工有限公司 | Intelligent color mixing equipment for silicone adhesive |
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190201 |
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