CN206463838U - A kind of resin compound stirring system - Google Patents
A kind of resin compound stirring system Download PDFInfo
- Publication number
- CN206463838U CN206463838U CN201720116610.7U CN201720116610U CN206463838U CN 206463838 U CN206463838 U CN 206463838U CN 201720116610 U CN201720116610 U CN 201720116610U CN 206463838 U CN206463838 U CN 206463838U
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- resin
- pneumatic
- welding stand
- dispensing
- supply
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Abstract
The utility model is related to fiberglass production technical field, disclose a kind of resin compound stirring system, including agitating device, ingredients supply devices, resin feeding mechanism, pneumatic system and electric-control system, the output end of ingredients supply devices and resin feeding mechanism connects the input of agitating device respectively, electric-control system is electrically connected with pneumatic system and resin feeding mechanism respectively, and pneumatic system is connected with agitating device and ingredients supply devices gas respectively.Compared with prior art, the utility model is set to one and supplies two, i.e. various each one barrel of materials, can be simultaneously for two mixers, it can make that equipment operation is efficient and accurate, including each a set of, electric-control system of two, mixer, various feeding systems and pneumatic system, agitating device are uniform by each material stirring, by electric-control system, precise formulations are carried out to mixture;So as to improve production efficiency and product quality, kept the safety in production by pneumatic system.
Description
Technical field
The utility model is related to stirring technique, more particularly to a kind of mixed with resin dedicated for fiberglass production industry
Thing stirring system.
Background technology
At present, with expanding economy, social prosperity, fiberglass industry is in the ascendant, and industry of travelling largely needs glass
Glass product made from steel, such as paradise waterborne, yacht, also land roller-coaster, dodgem etc., market prospects are broad.But most of lifes
Production producer is all that, by manual production fibre glass product manufacture, its mode of production, the tool of production and production technology all fall behind very much, so that
Cause low production efficiency, poor product quality, it is dangerous the problems such as.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art there is provided a kind of resin compound stirring system, specially
Door is used for fiberglass production industry, and whole process is intelligent, and improves efficiency and accuracy rate.
In order to achieve the above object, the technical solution adopted in the utility model is:
A kind of resin compound stirring system, including agitating device, ingredients supply devices, resin feeding mechanism, pneumatic system
The output end of system and electric-control system, ingredients supply devices and resin feeding mechanism connects the input of agitating device respectively, pneumatic
System is connected with agitating device and ingredients supply devices gas respectively, and electric-control system is electric with pneumatic system and resin feeding mechanism respectively
Connection, the agitating device includes two mixers, the input of resin feeding mechanism, ingredients supply devices respectively with mixer
Connection.
As preferred embodiment of the present utility model, agitating device described in the utility model includes mixer welding stand,
The bottom of mixer welding stand sets a hoistable platform, and the surrounding of hoistable platform is fixedly connected with two cylinders respectively, cylinder
Top be fixed on the upper end of mixer welding stand, hoistable platform and place an agitator, the top of agitator sets one to stir
Oar is mixed, agitating paddle is fixed on the upper end of mixer welding stand, and agitating paddle is connected with air motor by shaft coupling, pneumatic horse
Up to the top for being arranged at mixer welding stand.
Two are set as preferred embodiment of the present utility model, on mixer welding stand described in the utility model to lead
Linear bearing corresponding with guide rail is set on rail, hoistable platform, and straight line is made in the lifting of the linear bearing opposite rail of hoistable platform
Rolling movement.
As preferred embodiment of the present utility model, ingredients supply devices described in the utility model include dispensing and supply welding
Membrane pump is set in frame and the dispensing supply bucket being arranged above dispensing supply welding stand, dispensing supply welding stand, every
A pneumatic two-way valve two is set between membrane pump and dispensing supply bucket, metal tube is passed through between membrane pump and pneumatic two-way valve two
Road is connected, and is connected between pneumatic two-way valve two and dispensing supply bucket by flexible pipe two, and the output end setting one of membrane pump is pneumatic
Tee ball valve two, Pneumatic three-way ball valve two is connected with two agitating devices respectively.
As preferred embodiment of the present utility model, the lower section of dispensing supply bucket described in the utility model sets a batch weigher
Weighing sensor two is set below weight plate, batching weighing plate, and weighing sensor two is fixed on dispensing supply welding stand.
As preferred embodiment of the present utility model, claim below batching weighing plate described in the utility model at least provided with two
Retransmit sensor two.
As preferred embodiment of the present utility model, resin feeding mechanism described in the utility model includes resin and supplies welding
Frame and the resin supply bucket being arranged above resin supply welding stand, the inside of resin supply welding stand sets a screw rod
Pump, the input of screw pump sets a pneumatic two-way valve one, and pneumatic two-way valve one is supplied bucket by flexible pipe one and resin and connected
Logical, the output end of screw pump sets a Pneumatic three-way ball valve one, and Pneumatic three-way ball valve one is connected with two agitating devices respectively.
As preferred embodiment of the present utility model, the lower section of resin supply bucket described in the utility model sets a resin to claim
Weighing sensor one is set below weight plate, resin weighing plate, and weighing sensor one is fixed on resin supply welding stand.
As preferred embodiment of the present utility model, electric-control system described in the utility model includes PLC and industry control
Machine.
Compared with prior art, the beneficial effects of the utility model are:
Firstth, it is set to one and supplies two, i.e., various each one barrel of materials can makes equipment operation high simultaneously for two mixers
Effect and have lifting in accurate, including each a set of, electric-control system of two, mixer, various feeding systems and pneumatic system, mixer
System and stirring system, agitating paddle can make material rotary motion and roll up and down, so as to make various materials rapidly and evenly
Mixing, whole bucket material can be taken out from mixer and is used after stirring;
Secondth, there are supply pump, automatic ball valve and weighing sensor inside various feeding systems, mixer may be selected in system
Material supply is carried out, and the weight of material needed for client can be provided;
3rd, there are the electric elements such as PLC, industrial computer and various sensors in electric-control system, user can select on industrial computer
Select mixer and be configured required main material weight and mixing time, system just can specified according to factors such as environment temperatures
Mixer on(Also can two mixers of simultaneous selection)Various materials are accurately controlled to be configured to required weight by certain formula
Resin compound, and can be chased after in industrial computer enterprising Mobile state emulation, the operating mode in each running stage of display device to work
Track;
4th, there is the pneumatic member such as cylinder, air motor, air driven pump, pneumatic ball valve, magnetic valve and pressure regulator valve in pneumatic system
Part, ensure that material is operated in the state of safety.
Brief description of the drawings
Fig. 1 is overall structure operation principle block diagram of the present utility model;
Fig. 2 is agitating device structural representation of the present utility model;
Fig. 3 is ingredients supply devices structural representation of the present utility model;
Fig. 4 is resin feeding mechanism structural representation of the present utility model;
Fig. 5 is specific implementation flow chart of the present utility model.
Embodiment
It is described in detail referring to the drawings with reference to embodiment, to enter to technical characteristic of the present utility model and advantage
Row deeper into annotation.
As shown in Figure 1,5, a kind of resin compound stirring system, including agitating device 1, ingredients supply devices 2, resin are supplied
Answer device 3, pneumatic system 4 and electric-control system 5, the output end of ingredients supply devices 2 and resin feeding mechanism 3 connects stirring respectively
The input of device 1, pneumatic system 4 is connected with agitating device 1 and the gas of ingredients supply devices 2 respectively, electric-control system 5 respectively with gas
Dynamic system 4 and resin feeding mechanism 3 are electrically connected.The utility model includes agitating device 1 two(1#, 2# in Fig. 5), various feed
System(Ingredients supply devices 2, resin feeding mechanism 3)Each a set of, electric-control system and pneumatic system.The utility model is set to one
For two, i.e., various each one barrel of materials, respectively to two agitating devices(That is mixer)Supply material.The operation of equipment is by pneumatic complete
Into pneumatic system is controlled by the PLC of electric-control system 5, and relevant parameter can voluntarily be set on industrial computer, and be set using current failure memory
Put.The consumption of resin can sets itself, the consumptions of other materials carries out the intelligence of different proportion according to the temperature of environment with humidity
Change and prepare, by every barrel of 30 kilograms of Material calculations, the utility model can complete the preparation and stirring of two barrels of materials within half a minute, can
Come into operation at once.
As shown in Fig. 2 agitating device 1 described in the utility model includes mixer welding stand 11, mixer welding stand
11 bottom sets a hoistable platform, and the surrounding of hoistable platform is fixedly connected with two cylinders 14 respectively, and the top of cylinder 14 is consolidated
Due to setting an agitator 12 on the upper end of mixer welding stand 11, hoistable platform, the top of agitator 12 sets one to stir
Oar 15, agitating paddle 15 is fixed on the upper end of mixer welding stand 11, and agitating paddle is connected with air motor by shaft coupling, gas
Dynamic motor 16 is arranged at the top of mixer welding stand 11.Two are set on mixer welding stand 11 described in the utility model
Linear bearing corresponding with guide rail, the linear bearing opposite rail of hoistable platform are set on guide rail 13, hoistable platform(13)Liter
Drop makees straight-line rolling motion.Agitating device 1 is by mixer welding stand 11, air motor 16, agitating paddle 15, shaft coupling(In figure
Display is not marked, and shaft coupling is arranged at the top of agitating paddle 15), agitator 12, cylinder 14, the composition such as riser guide 13, operation
Person need to only put agitator 12 on the hoistable platform of agitating device 1, weight of material, mixing time needed for being set on industrial computer
Etc. parameter, ammonium button is then pressed.Agitator 12 can be lifted specified location by cylinder 14, and system carries out material and matched somebody with somebody automatically
System, is then stirred, and last cylinder 14 can put down agitator 12, and material can withdraw and use, and is completed in whole flow process half point kind.
As shown in figure 3, ingredients supply devices 2 described in the utility model include dispensing supply welding stand 21 and are arranged to match somebody with somebody
Membrane pump 22, membrane pump 22 are set in the dispensing supply bucket 28 of the top of material supply welding stand 21, dispensing supply welding stand 21
A pneumatic two-way valve 2 23 is set between dispensing supply bucket 28, gold is passed through between membrane pump 22 and pneumatic two-way valve 2 23
Metal conduit is connected, and supplying bucket 28 by flexible pipe 2 25 and dispensing between pneumatic two-way valve 2 23 and dispensing supply bucket 28 connects,
The output end of membrane pump 22 sets a Pneumatic three-way ball valve 2 24, and Pneumatic three-way ball valve 2 24 connects with two agitating devices 1 respectively
It is logical.The lower section of dispensing supply bucket 28 described in the utility model sets a batching weighing plate 27, and the lower section of batching weighing plate 27, which is set, to be claimed
Sensor 2 26 is retransmitted, weighing sensor 2 26 is fixed on dispensing supply welding stand 21.The lower section of batching weighing plate 27 is extremely
Two weighing sensors 2 26 are set less.
Ingredients supply devices 2 supply welding stand 21, dispensing by dispensing and supply bucket 28, batching weighing plate 27, weighing and sensing
Device 2 26, membrane pump 22, pneumatic two-way valve 2 23, Pneumatic three-way ball valve 2 24, flexible pipe 2 25(Chemical engine hose)Deng composition, make
Consumption is prepared by the PLC of electric-control system 5, and by the supply of the strict control material of weighing sensor 2 26, material is through pneumatic two-way
Ball valve 2 23, by Pneumatic three-way ball valve 2 24(Or specify)Respectively to two mixers(1#、2#)Passage is opened, then by membrane pump
22 outputs, when quantity in stock is less than demand, system can be matched somebody with somebody by the buzzer and indicator light alarm that are set on electric cabinet when required
When the demand of material is left 10%, the PLC of electric-control system 5 is that instruction pneumatic positioner reduces its flow, that is, reduces its flowing used
Property, to ensure the accuracy of its demand, material has supplied rear PLC and has instructed the pneumatic two-way valve 2 23 of closing(Such as another
Mixer need to stir material, and the PLC of electric-control system 5 is that passage is turned to another mixer by instruction Pneumatic three-way ball valve 2 24,
Then pneumatic two-way valve 2 23 is opened).
Supply welding stand 31 as shown in figure 4, resin feeding mechanism 3 described in the utility model includes resin and be arranged at tree
The resin supply bucket 38 of the top of fat supply welding stand 31, the inside of resin supply welding stand 31 sets a screw pump 32, spiral shell
The input of bar pump 32 sets a pneumatic two-way valve 1, and pneumatic two-way valve 1 supplies bucket by flexible pipe 1 and resin
38 connections, the output end of screw pump 32 sets a Pneumatic three-way ball valve 1, and Pneumatic three-way ball valve 1 is stirred with two respectively
Device 1 is connected.The lower section of the resin supply bucket 38 sets a resin weighing plate 37, and the lower section of resin weighing plate 37 sets biography of weighing
Sensor 1, weighing sensor 1 is fixed on resin supply welding stand 31.Resin feeding mechanism 3 is supplied by resin and welded
Frame 31, resin supply bucket 38, resin weighing plate 37, weighing sensor 1, screw pump 32, pneumatic two-way valve 1, gas
Dynamic tee ball valve 1, flexible pipe 1(Using chemical engine hose)Deng composition.Usage amount can sets itself, by weighing sensor 1
The supply of strict control material, material is through pneumatic two-way valve 1, by Pneumatic three-way ball valve 1 in turn(Or specify)To
Two mixers open passage, then are exported by screw pump 32, when quantity in stock is less than demand, and system can be by setting on electric cabinet
Buzzer and indicator light alarm, when required resin demand be left 1% when, PLC be instruction pneumatic positioner reduce its stream
Amount, that is, reduce its inertial flow, and to ensure the accuracy of its demand, material has supplied rear PLC and instructed the pneumatic two-way of closing
Ball valve 1(Such as another mixer need to stir material, and PLC is to instruct Pneumatic three-way ball valve 1 that passage is turned into another to stir
Machine is mixed, pneumatic two-way valve 1 is then opened).
Electric-control system 5 described in the utility model includes PLC.There are PLC, industrial computer and various sensings in electric-control system
The electric elements such as device.Intelligent control complete equipment, can make equipment according to factors such as environment temperatures on specified mixer(Also may be used
Two mixers of simultaneous selection)It is safe efficient and accurately control various materials by the tree of weight needed for certain be configured to
Lipoprotein mixture.Dynamic simulation, the operating mode in each running stage of display device, so as to work shadow can be carried out.
Operation principle of the present utility model is as follows:The mixer that operator can specify on industrial computer(Also it can be stirred at two
Mix machine)Operation screen on the parameters such as resin usage amount, mixing time are set(The parameter of all settings must be current failure memory),
Then agitator is put on the mixer hoistable platform specified, presses ammonium button, agitator is raised to specified location, PLC by cylinder
Instruct the Pneumatic three-way ball valve on each transfer pump to open material service duct to specified mixer, and open pneumatic two-way ball
Valve, starts transfer pump and conveys material to specified mixer, resin supplies the consumption set by user, and the consumption of dispensing will be by
PLC carries out the intelligent of different proportion according to the temperature of environment and humidity and prepared, the quantity delivereds of all materials by each system title
Retransmit sensor strictly to control, the industrial computer moment shows resin, the quantity in stock of various dispensings, when quantity in stock is less than demand, be
System can be by buzzer and indicator light alarm, when the demand of required resin is left 1%, and PLC is that instruction pneumatic positioner is reduced
Its flow, that is, reduce its inertial flow, to ensure the accuracy of its demand, similarly, when the demand of required dispensing is left 10%
When, PLC is that instruction pneumatic positioner reduces its flow, that is, its inertial flow is reduced, to ensure the accuracy of its demand, material
Supply rear PLC and instruct the pneumatic two-way valve of closing(Such as another mixer need to stir material, and PLC is instruction Pneumatic three-way
Passage is turned to another mixer by ball valve, then opens pneumatic two-way valve), and rotate air motor and be stirred, referring to
Fix time after completion stirring, PLC instructions stop stirring, and are put down agitator by cylinder, are completed in whole flow process half point kind.
Clear, complete description is carried out to the utility model by the technical scheme in above example, it is clear that described
Embodiment be the embodiment of the utility model part, rather than whole embodiment.Based on the implementation in the utility model
Example, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made is belonged to
The scope of the utility model protection.
Claims (9)
1. a kind of resin compound stirring system, it is characterised in that:Including agitating device(1), ingredients supply devices(2), resin
Feeding mechanism(3), pneumatic system(4)And electric-control system(5), ingredients supply devices(2)With resin feeding mechanism(3)Output end
Agitating device is connected respectively(1)Input, pneumatic system(4)Respectively with agitating device(1)And ingredients supply devices(2)Gas connects
Connect, electric-control system(5)Respectively with pneumatic system(4)With resin feeding mechanism(3)Electrical connection.
2. resin compound stirring system according to claim 1, it is characterised in that:The agitating device(1)Including stirring
Mix machine welding stand(11), mixer welding stand(11)Bottom one hoistable platform is set, the surrounding of hoistable platform respectively with
Two cylinders(14)It is fixedly connected, cylinder(14)Top be fixed on mixer welding stand(11)Upper end, on hoistable platform
An agitator can be placed(12), agitator(12)Top set an agitating paddle(15), agitating paddle(15)It is fixed on mixer weldering
Pick frame(11)Upper end, and agitating paddle(15)With air motor(16)Connected by shaft coupling, air motor(16)It is arranged at
Mixer welding stand(11)Top.
3. resin compound stirring system according to claim 2, it is characterised in that:The mixer welding stand(11)
Two guide rails of upper setting(13), set and guide rail on hoistable platform(13)Corresponding linear bearing, the linear bearing of hoistable platform
Opposite rail(13)Lifting make straight-line rolling motion.
4. resin compound stirring system according to claim 1, it is characterised in that:The ingredients supply devices(2)Bag
Include dispensing supply welding stand(21)And it is arranged at dispensing supply welding stand(21)The dispensing supply bucket of top(28), dispensing confession
Answer welding stand(21)Interior setting membrane pump(22), membrane pump(22)Bucket is supplied with dispensing(28)Between set a pneumatic two-way ball
Valve two(23), membrane pump(22)With pneumatic two-way valve two(23)Between connected by metallic conduit, pneumatic two-way valve two
(23)Bucket is supplied with dispensing(28)Between pass through flexible pipe two(25)Bucket is supplied with dispensing(28)Connection, membrane pump(22)Output end
One Pneumatic three-way ball valve two is set(24), Pneumatic three-way ball valve two(24)Respectively with two agitating devices(1)Connection.
5. resin compound stirring system according to claim 4, it is characterised in that:The dispensing supplies bucket(28)Under
Side sets a batching weighing plate(27), batching weighing plate(27)Lower section sets weighing sensor two(26), weighing sensor two
(26)It is fixed on dispensing supply welding stand(21)On.
6. resin compound stirring system according to claim 5, it is characterised in that:The batching weighing plate(27)Lower section
At least provided with two weighing sensors two(26).
7. resin compound stirring system according to claim 1, it is characterised in that:The resin feeding mechanism(3)Bag
Include resin supply welding stand(31)And it is arranged at resin supply welding stand(31)The resin supply bucket of top(38), resin confession
Answer welding stand(31)Inside set a screw pump(32), screw pump(32)Input set a pneumatic two-way valve one
(34), pneumatic two-way valve one(34)Pass through flexible pipe one(35)Bucket is supplied with resin(38)Connection, screw pump(32)Output end
One Pneumatic three-way ball valve one is set(33), Pneumatic three-way ball valve one(33)Respectively with two agitating devices(1)Connection.
8. resin compound stirring system according to claim 7, it is characterised in that:The resin supplies bucket(38)Under
Side sets a resin weighing plate(37), resin weighing plate(37)Lower section sets weighing sensor one(36), weighing sensor one
(36)It is fixed on resin supply welding stand(31)On.
9. resin compound stirring system according to claim 8, it is characterised in that:The electric-control system(5)Including PLC
Controller and industrial computer.
Priority Applications (1)
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CN201720116610.7U CN206463838U (en) | 2017-02-08 | 2017-02-08 | A kind of resin compound stirring system |
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CN201720116610.7U CN206463838U (en) | 2017-02-08 | 2017-02-08 | A kind of resin compound stirring system |
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CN206463838U true CN206463838U (en) | 2017-09-05 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106807278A (en) * | 2017-02-08 | 2017-06-09 | 广州潮流水上乐园设备有限公司 | A kind of resin compound stirring system |
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2017
- 2017-02-08 CN CN201720116610.7U patent/CN206463838U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106807278A (en) * | 2017-02-08 | 2017-06-09 | 广州潮流水上乐园设备有限公司 | A kind of resin compound stirring system |
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