CN109282653B - A kind of high efficiency refractory material forms by a firing system - Google Patents
A kind of high efficiency refractory material forms by a firing system Download PDFInfo
- Publication number
- CN109282653B CN109282653B CN201811056457.9A CN201811056457A CN109282653B CN 109282653 B CN109282653 B CN 109282653B CN 201811056457 A CN201811056457 A CN 201811056457A CN 109282653 B CN109282653 B CN 109282653B
- Authority
- CN
- China
- Prior art keywords
- platform
- refractory material
- high temperature
- temperature furnace
- door body
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Fee Related
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Classifications
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D1/00—Casings; Linings; Walls; Roofs
- F27D1/18—Door frames; Doors, lids, removable covers
- F27D1/1858—Doors
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D5/00—Supports, screens, or the like for the charge within the furnace
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D9/00—Cooling of furnaces or of charges therein
Abstract
The invention discloses a kind of high efficiency refractory materials to form by a firing system, this kind of system makes the first platform and the second platform respectively by the high temperature furnace of two-way disengaging while being cooled down and being fired program, the cooling standby time in high temperature furnace is not only greatly reduced in this way, high temperature furnace service efficiency is also substantially increased simultaneously, continual can be persistently fired；Batch quickly demoulding can be carried out by multiple demoulding units on demoulding vehicle, a large amount of time is saved, not only reduces a large amount of manpower, also reduce the danger manually scalded；Due to this uninterrupted firing, high temperature furnace is made to be always held at higher temperature, avoids repeatedly heating cooling, not only reduce power consumption cost, and also improve the service life of high temperature furnace；By can preferably realize that the first platform and the second platform carry out the conversion in region through the guide rail with the first area in preparation, high temperature furnace and the second area in preparation.
Description
Technical field
The present invention designs technical field of fire resistant material production, and in particular to a kind of high efficiency refractory material, which forms by a firing, is
System.
Background technique
With the continuous development of society, people's lives quality is higher and higher, then in living environment locating for people
Degree of danger is also higher and higher, and the use of refractory material not only can preferably avoid dangerous generation, while can also will be some
Defective work recycles, as the raw material of production.But with the continuous expansion of refractory material use scope and dosage, mesh
Preceding existing manufacturing enterprise also meets growing order demand, and the production equipment of especially current workshop is
It is difficult to meet the molding procedure and stripping process of allegro speed of production, especially refractory material, refractory material is needed in height
It is fired under temperature, then carrying out could be fixed-type after low temperature drying, has certain mechanicalness and intensity, is carrying out after molding
It is manually demolded.
Currently, what is used is typically all single-piece kiln, the firing of a product can only be carried out every time, after firing, it is necessary to
Wait certain time in furnace, can just come out of the stove after its cooling and carry out the firing of next product, meanwhile, cooling refractory material with
Since adhesion or extruding are typically necessary artificial percussion one by one between mold, demoulded after it is loosened, whole system consumption
When it is longer, enterprise typically constantly expands plus the quantity of kiln to increase yield, in this way, not only giving to space very big
Test, while also greatly increasing the danger of production operation.
Summary of the invention
It is an object of the present invention in view of the above shortcomings of the prior art, propose that a kind of high efficiency refractory material is fired into
Type system, this kind of dress system by can two-way disengaging high temperature furnace realize it is cooling, fire and carry out simultaneously, also pass through demoulding vehicle progress
Batch quickly demoulding, to save a large amount of time, reaches efficient production.
A kind of high efficiency refractory material proposed by the present invention forms by a firing system, by high temperature to the fire proofed wood for having mold
Material is fired molding, after molding and by the mold separation, including provides high temperature to be fired molding to refractory material
High temperature furnace, the first platform and the second platform to carry refractory material, and for first platform and the second platform into
The guide rail of the high temperature furnace out, the high temperature furnace both ends are respectively equipped with the first door body and second to switch the high temperature furnace
The first standard for parking first platform or the second platform is respectively provided on the outside of body, first door body and the second door body
Preparation area and the second area in preparation；It further include one to by the demoulding vehicle of refractory material after molding and the mold separation, and to
By the crane of lifting transhipment refractory material.
Further, first platform and the second platform are equipped with multiple to put and position refractory material dispersion
The rotating electric machine that fixed positioning base, one were set to below the positioning base and drove the positioning base rotation, He Yishe
Thermal insulation layer in the rotating electric machine outer surface.
Further, the crane include one to refractory material lift the handgrip that can be stretched along the vertical direction,
One to the first slideway for moving the handgrip in the horizontal direction and one first slideway to be moved in the horizontal direction
The second slideway.
Further, the demoulding vehicle is equipped with multiple demoulding units to be demoulded to molding refractory.
Further, the demoulding unit includes the inner disc and external disk to shake to mold offer, and to solid
Clamp holds the internal model and external mold of refractory material, and the internal model bottom is equipped with first annular groove, and the external mold bottom is equipped with second
Annular groove, the inner disc are equipped with to the first annular protrusion that is caught in the first annular groove, the external disk be equipped with to
It is caught in the second annular protrusion of the second annular groove, is equipped between the inner disc and external disk multiple to buffer transmitting vibration
Flexible connector.
Further, the internal model and outer mold top are equipped with the hoisting ring to mobile lifting.
Further, the demoulding vehicle is equipped with multiple to guarantee the demoulding vehicle stability and detachable in lifting
It is mounted on the connection handle of first platform or the second platform.
Further, the track is being equipped with blocking aperture at first door body and the second door body, and described first
The sealing element to be inserted into the blocking aperture to prevent heat losses in the high temperature furnace is equipped in door body and the second door body.
Further, first area in preparation and the second area in preparation are equipped with to respectively to the first platform and the second platform
The traction electric machine drawn.
A kind of high efficiency refractory material of the invention forms by a firing system, this kind of system is made by the high temperature furnace of two-way disengaging
First platform and the second platform are cooled down and are fired program simultaneously respectively, are not only greatly reduced so cooling in high temperature furnace
Standby time, while high temperature furnace service efficiency is also substantially increased, it continual can persistently be fired；By on demoulding vehicle
Multiple demoulding units can carry out batch quickly demoulding, save a large amount of time, not only reduce a large amount of manpower, also reduce
The danger manually scalded；Due to this uninterrupted firing, high temperature furnace is made to be always held at higher temperature, avoided repeatedly
Heating cooling, not only reduces power consumption cost, and also improve the service life of high temperature furnace；By preparing through with first
The guide rail in area, high temperature furnace and the second area in preparation can preferably realize that the first platform and the second platform carry out the conversion in region.
Detailed description of the invention
Fig. 1 is that a kind of high efficiency refractory material of the embodiment of the present invention forms by a firing system structure diagram；
Fig. 2 is that a kind of high efficiency refractory material of the embodiment of the present invention forms by a firing a kind of vertical view of usage mode of system
Figure；
Fig. 3 is that a kind of high efficiency refractory material of the embodiment of the present invention forms by a firing the vertical view of system another kind usage mode
Figure；
Fig. 4 is that a kind of high efficiency refractory material of the embodiment of the present invention forms by a firing the demoulding bassinet structure schematic diagram of system.
In figure: 1- high temperature furnace, the first platform of 2-, the second platform of 3-, 4- guide rail, the first door body of 5-, the second door body of 6-, 7-
Surely preparation area, the second area in preparation 8-, 91- handgrip, the first slideway of 92-, the second slideway of 93-, 10- demoulding vehicle, 101- demoulding unit,
11- refractory material.
Specific embodiment
In order to illustrate the embodiments of the present invention more clearly with technical solution in the prior art, Detailed description of the invention will be compareed below
A specific embodiment of the invention.It should be evident that drawings in the following description are only some embodiments of the invention, for
For those of ordinary skill in the art, without creative efforts, it can also be obtained according to these attached drawings other
Attached drawing, and obtain other embodiments.In addition, it is related to the relative positional relationship only indicated between each component that belongs in orientation, and
It is not absolute positional relation.
Please refer to Fig. 1, Fig. 2 and Fig. 3.A kind of high efficiency refractory material of the embodiment of the present invention forms by a firing system, passes through
High temperature is fired molding to the refractory material 11 with mold, after molding and by mold separation, including provides high temperature to right
Refractory material 11 is fired molding high temperature furnace 1, the first platform 2 and the second platform 3 to carry refractory material 11, and
For the guide rail 4 of the first platform 2 and the second platform 3 disengaging high temperature furnace 1,1 both ends of high temperature furnace are respectively equipped with to switch high temperature furnace 1
It is respectively provided on the outside of first door body 5 and the second door body 6, the first door body 5 and the second door body 6 and parks the first platform 2 or
The first area in preparation 7 and the second area in preparation 8 of two platforms 3；It further include one to by refractory material 11 after molding and mold separation
Demoulding vehicle 10, and to will lift transhipment refractory material 11 crane.
It is equipped in the present invention to the first platform 2 and the second platform 3 that are used alternatingly, and to park first flat for having enough to meet the need
The first area in preparation 7 and the second area in preparation 8 of platform 2 and the second platform 3, between the first area in preparation 7, the second area in preparation 8 and high temperature furnace 1
It can freely coordinate to park the first platform 2 and the second platform 3, and the guide rail 4 in the present embodiment directly runs through the first area in preparation
7, between high temperature furnace 1 and the second area in preparation 8, in this way convenient for the first platform 2 and the second platform 3 at mobile turn of these three interval levels
It changes.
When the first platform 2 is after the first area in preparation 7 lifts good refractory material 11 to be fired, directly by the first door body 5
It is fired molding into high temperature furnace 1, at this moment, the second platform 3 equally lifts good refractory material to be fired in the second area in preparation 8
11, after the first platform 2 forms by a firing, the first area in preparation 7 is back to by the first door body 5 and is cooled, at this moment, the second platform 3
It can directly be sterilized by the second door body 6 into high temperature furnace 1, avoiding need to wait cooling to be wasted in furnace after forming by a firing
Time and power consumption cost carry out lifting immediately after the first platform 2 is cooling and be replaced with refractory material 11 to be fired, wait
Second platform 3 is come out of the stove, in this way, it can be achieved that successive batches of uninterrupted productions, not only reduce production cost, it is often more important that big
Big improves production efficiency.
Please refer to Fig. 4.3 phase of shipped quantity and the first platform 2 and the second platform of the demoulding vehicle 10 used in the present invention
Matching can will have mold by crane after the refractory material 11 on the first platform 2 or the second platform 3 is cooling
Refractory material 11 directly lift to demoulding vehicle 10 on, after all lifting after the completion of, demoulded, the present invention in demoulding vehicle 10
The demoulding that multiple refractory materials 11 can be not only carried out with single, saves a large amount of demoulding times, and have both delivery refractory material
Refractory material 11 after demoulding can be directly transported to storehouse by 11 function, reduce transhipment number and transhipment time.
First platform 2 and the second platform 3 are equipped with multiple fixed to be determined to put and position by the dispersion of refractory material 11
Position pedestal, one are set to below positioning base and the rotating electric machine of positioning base rotation and one are driven to be set to rotating electric machine outer surface
Thermal insulation layer.After preventing motor long term high temperature, breaks down or service life reduces.
Crane includes one to lift the handgrip 91, one that can be stretched along the vertical direction to refractory material 11 will grab
The first slideway 92 and second slideway 93 to move the first slideway 92 in the horizontal direction that hand 91 moves in the horizontal direction.
Since the first platform 2 and the second platform 3 and demoulding vehicle 10 are the carrying that large capacity can once carry out multiple refractory materials 11,
So sitting position of each refractory material 11 on carrier is different, the lifting dress that horizontal four direction is freely adjustable is needed
It sets and accurate positioning just may be implemented.
Demoulding vehicle 10 is equipped with multiple demoulding units 101 to be demoulded to molding refractory 11.
Demoulding unit 101 includes to provide the inner disc and external disk of vibration to mold, and internal model bottom is equipped with first annular recessed
Slot, external mold bottom are equipped with second annular groove, and inner disc is equipped with the first annular protrusion to be caught in first annular groove, and external disk is set
There is the second annular protrusion to be caught in second annular groove, is equipped between inner disc and external disk multiple to buffer transmitting vibration
Flexible connector.
Internal model and outer mold top are equipped with the hoisting ring to mobile lifting.
Demoulding vehicle 10 is equipped with multiple to guarantee demoulding 10 stability of vehicle in lifting and detachably be mounted on the
The connection handle of one platform 2 or the second platform 3.The purpose is to prevent demoulding vehicle 10 in hoisting process to be subjected to displacement, influence to hang
Set position.
Track is being equipped with blocking aperture at the first door body 5 and the second door body 6, in the first door body 5 and the second door body 6
Equipped with to be inserted into sealing element of the blocking aperture to prevent heat losses in high temperature furnace 1.
First area in preparation 7 and the second area in preparation 8 are equipped with to draw respectively to the first platform 2 and the second platform 3
Traction electric machine.
Track must be provided with track due to the presence of the first door body 5 and the second door body 6 in the position for entering high temperature furnace 1
To the notch that the first door body 5 and the second door body 6 pass through, this notch is blocking aperture, but ensures that door body is switching again
Friction cannot be bonded with track in the process, there are certain gaps, but this gap can shed largely when high temperature furnace 1 works
Heat, so being sealed again by sealing element.
Automatic tapping is realized by traction electric machine and into the operation of furnace, avoids manually-operated risk.
The above content is a further detailed description of the present invention in conjunction with specific preferred embodiments, and it cannot be said that
Specific implementation of the invention is only limited to these instructions.For those of ordinary skill in the art to which the present invention belongs, In
Under the premise of not departing from present inventive concept, a number of simple deductions or replacements can also be made, all shall be regarded as belonging to of the invention
Protection scope.
Claims (6)
1. a kind of high efficiency refractory material forms by a firing system, the refractory material (11) with mold is fired by high temperature
Molding, after molding and by the mold separation, it is characterised in that: including providing high temperature to be fired to refractory material (11)
Molding high temperature furnace (1), the first platform (2) and the second platform (3) to carry refractory material (11), and supply described first
Platform (2) and the second platform (3) pass in and out the guide rail (4) of the high temperature furnace (1), high temperature furnace (1) both ends be respectively equipped with to
Switch the first door body (5) and the second door body (6) of the high temperature furnace (1), first door body (5) and the second door body (6) outside
It is respectively provided with to park the first of first platform (2) or the second platform (3) and be ready to (7) and second and is ready to (8)；
It further include one to by the demoulding vehicle (10) of refractory material after molding (11) and the mold separation, and transhipment will be lifted
The crane of refractory material (11)；Demoulding vehicle (10) is equipped with multiple de- to be demoulded to molding refractory (11)
Form unit (101), demoulding unit (101) include the inner disc and external disk to shake to mold offer, and to solid
Clamp holds the internal model and external mold of refractory material (11), and the internal model bottom is equipped with first annular groove, and the external mold bottom is equipped with
Second annular groove, the inner disc are equipped with the first annular protrusion to be caught in the first annular groove, and the external disk is equipped with
It is equipped with to be caught in the second annular protrusion of the second annular groove, between the inner disc and external disk multiple to buffer transmitting
The flexible connector of vibration, the internal model and outer mold top are equipped with the hoisting ring to mobile lifting.
2. a kind of high efficiency refractory material as described in claim 1 forms by a firing system, it is characterised in that: first platform
(2) and the second platform (3) be equipped with it is multiple to put and position fixed positioning base for refractory material (11) dispersion, one set
Below the positioning base and the rotating electric machine and one of the positioning base rotation is driven to be set to the rotating electric machine outer surface
Thermal insulation layer.
3. a kind of high efficiency refractory material as described in claim 1 forms by a firing system, it is characterised in that: the crane includes
One to lift the handgrip (91) that can be stretched along the vertical direction, one to refractory material (11) to by the handgrip (91) edge
Horizontal direction mobile the first slideway (92) and second slideway to move first slideway (92) in the horizontal direction
(93).
4. a kind of high efficiency refractory material as described in claim 1 forms by a firing system, it is characterised in that: the demoulding vehicle
(10) it is equipped with multiple to guarantee demoulding vehicle (10) stability in lifting and detachably be mounted on described first
The connection handle of platform (2) or the second platform (3).
5. a kind of high efficiency refractory material as described in claim 1 forms by a firing system, it is characterised in that: the guide rail (4)
Blocking aperture, first door body (5) and the second door body (6) are being equipped at first door body (5) and the second door body (6)
On be equipped with sealing element to be inserted into the blocking aperture to prevent the high temperature furnace (1) interior heat losses.
6. a kind of high efficiency refractory material as described in claim 1 forms by a firing system, it is characterised in that: described first prepares
(7) and second are gone to be ready to (8) and be equipped with traction electricity to be drawn respectively to the first platform (2) and the second platform (3)
Machine.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811056457.9A CN109282653B (en) | 2018-09-11 | 2018-09-11 | A kind of high efficiency refractory material forms by a firing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811056457.9A CN109282653B (en) | 2018-09-11 | 2018-09-11 | A kind of high efficiency refractory material forms by a firing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109282653A CN109282653A (en) | 2019-01-29 |
| CN109282653B true CN109282653B (en) | 2019-10-29 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811056457.9A Expired - Fee Related CN109282653B (en) | 2018-09-11 | 2018-09-11 | A kind of high efficiency refractory material forms by a firing system |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109282653B (en) |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112873649A (en) * | 2020-12-08 | 2021-06-01 | 江苏材睿科技有限公司 | High efficiency refractory material fires forming system |
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|---|---|---|---|---|
| CN101381243A (en) * | 2008-10-09 | 2009-03-11 | 梁德安 | Large-sized concrete precast member production process requiring heating and drying and movable dry kiln |
| CN201669783U (en) * | 2010-05-12 | 2010-12-15 | 唐山惠达陶瓷(集团)股份有限公司 | Bedplate basin type sanitary ceramics stripping equipment |
| CN102264516A (en) * | 2009-02-24 | 2011-11-30 | 三星钻石工业股份有限公司 | Scribing apparatus and scribing method |
| CN202480286U (en) * | 2012-03-31 | 2012-10-10 | 麦克奥迪（厦门）电气股份有限公司 | Molding and demolding machine of basin-type insulators for geographic information system (GIS) |
| CN104004894A (en) * | 2014-05-20 | 2014-08-27 | 江苏华德工业炉有限公司 | High-efficiency trolley heat treatment furnace |
| CN108120287A (en) * | 2018-01-25 | 2018-06-05 | 南京维能窑炉科技有限公司 | A kind of pusher static burning kiln of thin plate |
-
2018
- 2018-09-11 CN CN201811056457.9A patent/CN109282653B/en not_active Expired - Fee Related
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN101381243A (en) * | 2008-10-09 | 2009-03-11 | 梁德安 | Large-sized concrete precast member production process requiring heating and drying and movable dry kiln |
| CN102264516A (en) * | 2009-02-24 | 2011-11-30 | 三星钻石工业股份有限公司 | Scribing apparatus and scribing method |
| CN201669783U (en) * | 2010-05-12 | 2010-12-15 | 唐山惠达陶瓷(集团)股份有限公司 | Bedplate basin type sanitary ceramics stripping equipment |
| CN202480286U (en) * | 2012-03-31 | 2012-10-10 | 麦克奥迪（厦门）电气股份有限公司 | Molding and demolding machine of basin-type insulators for geographic information system (GIS) |
| CN104004894A (en) * | 2014-05-20 | 2014-08-27 | 江苏华德工业炉有限公司 | High-efficiency trolley heat treatment furnace |
| CN108120287A (en) * | 2018-01-25 | 2018-06-05 | 南京维能窑炉科技有限公司 | A kind of pusher static burning kiln of thin plate |
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| Publication number | Publication date |
|---|---|
| CN109282653A (en) | 2019-01-29 |
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