CN109279091B - Intelligent bagging machine with piston wear-resistant insert ring and bagging method thereof - Google Patents

Intelligent bagging machine with piston wear-resistant insert ring and bagging method thereof Download PDF

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Publication number
CN109279091B
CN109279091B CN201811201912.XA CN201811201912A CN109279091B CN 109279091 B CN109279091 B CN 109279091B CN 201811201912 A CN201811201912 A CN 201811201912A CN 109279091 B CN109279091 B CN 109279091B
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CN
China
Prior art keywords
bag
bag opening
movable
fixed
cylinder
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CN201811201912.XA
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Chinese (zh)
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CN109279091A (en
Inventor
王如云
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BINZHOU YATAI ART POWER PARTS CO LTD
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BINZHOU YATAI ART POWER PARTS CO LTD
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Publication of CN109279091A publication Critical patent/CN109279091A/en
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Classifications

    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B43/00—Forming, feeding, opening or setting-up containers or receptacles in association with packaging
    • B65B43/26—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks
    • B65B43/30—Opening or distending bags; Opening, erecting, or setting-up boxes, cartons, or carton blanks by grippers engaging opposed walls, e.g. suction-operated
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00—Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04—Methods of, or means for, filling the material into the containers or receptacles
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B51/00—Devices for, or methods of, sealing or securing package folds or closures; Devices for gathering or twisting wrappers, or necks of bags
    • B65B51/10—Applying or generating heat or pressure or combinations thereof
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B61/00—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages
    • B65B61/28—Auxiliary devices, not otherwise provided for, for operating on sheets, blanks, webs, binding material, containers or packages for discharging completed packages from machines

Abstract

The invention provides an intelligent bagging machine with a piston wear-resistant insert ring and a bagging method thereof, comprising the following steps: the turntable, the turntable bracket and the turntable motor are arranged in a matching way; the top plate is arranged above the top of the turntable; the top plate bracket is connected with the top plate and used for supporting the top plate; the bag opening mechanism is arranged on the top plate and matched with the rotary table to form a bag opening station; the closing-in bag pressing mechanism is arranged on the top plate, is arranged adjacent to the bag opening mechanism, and is matched with the rotary table to form a closing-in bag pressing station; the turnover mechanism is arranged on the top plate, is adjacent to the closing bag pressing mechanism and is matched with the turntable to form a turnover station; the bag unloading mechanism is arranged on the top plate and matched with the turntable to form a bag unloading station; and the robot arm is arranged below the top plate. By the technical scheme, the automation and intelligent degree of bagging of the piston wear-resistant insert ring are improved, and the bagging efficiency is improved, so that the production efficiency is improved.

Description

Intelligent bagging machine with piston wear-resistant insert ring and bagging method thereof
Technical Field
The invention relates to the technical field of packaging, in particular to an intelligent bagging machine for a piston wear-resistant insert and an intelligent bagging method for the piston wear-resistant insert.
Background
In the related art, aiming at the piston wear-resistant insert, manual bagging is generally adopted, so that not only is a large amount of manpower occupied, but also the bagging efficiency is low, the existing bagging machine is generally suitable for clamping cards or spherical objects and the like, the bagging operation is difficult to be suitable for bagging of the piston wear-resistant insert, and the operation of closing up and pressing bags and the like is lacking.
Therefore, how to realize automatic bagging of the piston wear-resistant insert becomes a technical problem to be solved.
Disclosure of Invention
The present invention aims to solve at least one of the technical problems existing in the prior art or related art.
Therefore, one object of the invention is to provide an intelligent bagging machine with a piston wear-resistant insert.
The invention further aims at providing an intelligent bagging method for the piston wear-resistant insert.
In order to achieve the above purpose, the technical scheme of the invention provides an intelligent bagging machine for a piston wear-resistant insert, which comprises: the turntable, the turntable bracket and the turntable motor are arranged in a matching way; the top plate is arranged above the top of the turntable; the top plate bracket is connected with the top plate and used for supporting the top plate; the bag opening mechanism is arranged on the top plate and matched with the rotary table to form a bag opening station; the closing-in bag pressing mechanism is arranged on the top plate, is arranged adjacent to the bag opening mechanism, and is matched with the rotary table to form a closing-in bag pressing station; the turnover mechanism is arranged on the top plate, is adjacent to the closing bag pressing mechanism and is matched with the turntable to form a turnover station; the bag unloading mechanism is arranged on the top plate and matched with the turntable to form a bag unloading station; the robot arm is arranged below the top plate and used for clamping specified articles in the process of loading, unloading and moving intelligent bagging, and the specified articles comprise, but are not limited to, a piston abrasion-resistant insert ring, an inner packaging bag and an outer packaging bag.
In this scheme, can rotate through carousel, carousel support and the carousel motor that the cooperation set up and realize the operation on a plurality of stations in proper order, be favorable to realizing the automatic bagging-off of the wear-resisting inlay of piston, can fix each mechanism that is favorable to realizing the automatic bagging-off of the wear-resisting inlay of piston through the roof that locates the top of carousel, through the roof support that links to each other with the roof, can support the roof, cooperate with the carousel through opening bagging-off mechanism, constitute and open bagging-off station, can realize getting the bag, open the bag, the automation of bagging-off is operated, cooperate with the carousel through closing up pressing bag mechanism, constitute closing up pressing bag station, can realize the closing up pressing bag automation operation of inlayer wrapping bag, cooperate with the carousel through tilting mechanism, constitute tilting station, be favorable to realizing the automatic upset of inlayer wrapping bag that is equipped with the wear-resisting inlay of piston, cooperate with the carousel through unloading bagging-off mechanism, be favorable to realizing the automatic bag unloading after outer bagging-off is accomplished, through the appointed article of the intelligent bagging-off in-off process of clamping removal intelligent bagging-off, appointed article includes but is not limited to wear-resisting piston ring, inlayer wrapping bag, the automatic bagging-off, automatic packing bag lifting and automatic bagging-off, the lifting wear-resisting efficiency has been realized, the wear-resisting collar has been improved, and the intelligent production has been realized, and has been improved the production efficiency has been improved, and has improved the wear-resistant performance.
Specifically, the piston wear-resistant insert intelligent bagging machine has 6 stations, namely bag taking, bag opening and bagging stations of the inner-layer packaging bag; closing up and pressing a bag station on one side of the inner layer packaging bag; a turnover and desiccant loading station; closing up and pressing the other side of the inner layer packaging bag; bag taking, bag opening and bagging stations of the outer layer packaging bags; and a bag unloading station.
The inner layer packaging bag is a packaging bag with two open ends, and the outer layer packaging bag is a packaging bag with one open end.
Preferably, the number of the bag opening mechanisms is 2, the bag opening mechanisms are respectively marked as a first bag opening mechanism and a second bag opening mechanism, the number of the closing bag pressing mechanisms is 2, the bag opening mechanisms are respectively marked as a first closing bag pressing mechanism and a second closing bag pressing mechanism, and the first bag opening mechanism, the first closing bag pressing mechanism, the turnover mechanism, the second closing bag pressing mechanism, the second bag opening mechanism and the bag unloading mechanism are annularly arranged on the top plate along the rotating direction of the turntable.
In this scheme, through first bag mechanism, first binding off bag mechanism, tilting mechanism, second binding off bag mechanism, second bag mechanism, unload bag mechanism and set up on the top board annular along the direction of rotation of carousel, be favorable to realizing the operation on a plurality of stations in proper order, be favorable to realizing the automatic bagging-off of the wear-resisting ring of piston.
Preferably, the bag opening mechanism includes: the bag opening motor is fixedly connected with the top plate and is connected with a bag opening speed reducer; the movable bag opening plate is movably connected with the bag opening speed reducer and is driven by the bag opening motor and the bag opening speed reducer to rotate; the movable bag opening cylindrical arc is arranged on the movable bag opening plate; the movable bag opening cylinder is arranged on the movable bag opening cylinder arc, and is supported by a cylinder fixing frame fixed on the top plate to reciprocate perpendicular to the movable bag opening plate; the movable bag opening suction nozzle is arranged on the movable bag opening plate and the movable bag opening cylindrical arc, the orientation of the movable bag opening suction nozzle on the movable bag opening plate is the same as the orientation of the movable bag opening cylinder, and the movable bag opening suction nozzle on the movable bag opening cylindrical arc faces the radial direction along the movable bag opening cylindrical arc; the fixed bag opening plate is fixedly connected with the top plate; the fixed bag opening cylindrical arc is arranged on the fixed bag opening plate; the fixed bag opening cylinder is arranged on the fixed bag opening cylinder arc and supported by the cylinder fixing frame, and is perpendicular to the fixed bag opening plate to do reciprocating motion; the fixed bag opening suction nozzle is arranged on the fixed bag opening plate and the fixed bag opening cylindrical arc, the orientation of the fixed bag opening suction nozzle on the fixed bag opening plate is the same as the orientation of the fixed bag opening cylinder, and the fixed bag opening suction nozzle on the fixed bag opening cylindrical arc faces the radial direction of the fixed bag opening cylindrical arc.
In this scheme, the rotation through opening the bag motor for activity opening bag board, activity opening bag cylinder arc etc. provides power, and through activity opening bag board, activity opening bag cylinder arc, activity opening bag cylinder, activity opening bag suction nozzle and fixed opening bag board, fixed opening bag cylinder arc, fixed opening bag cylinder, fixed opening bag suction nozzle's cooperation is favorable to rotating and realizes opening the bag, and the sack is close circularly moreover, is favorable to putting into of piston wear-resisting inlay circle.
Specifically, the activity Zhang Daiban is closely in fixed Zhang Daiban, the activity Zhang Daiban rotation is driven by the bag opening motor and the bag opening speed reducer, the activity bag opening plate and the fixed bag opening plate form a specified angle, the robot arm sucks the inner layer packaging bag or the outer packaging bag, the fixed bag opening plate and the fixed bag opening cylinder suck one side of the inner layer packaging bag or the outer packaging bag, the bag opening motor drives the activity Zhang Daiban to rotate, the activity bag opening cylinder arc and the fixed bag opening cylinder arc form an inner cylinder, the activity bag opening suction nozzle and the activity bag opening cylinder on the activity bag opening plate suck the other side of the inner layer packaging bag or the outer packaging bag, then the fixed bag opening suction nozzle on the activity bag opening plate stops sucking bags, the fixed bag opening cylinder and the activity bag opening cylinder outwards move and retract, the fixed bag opening suction nozzle on the fixed bag opening cylinder arc and the activity bag opening cylinder arc suck bags, the inner layer packaging bag or the outer layer packaging bag is adsorbed on the fixed bag opening cylinder arc and the circular bag opening cylinder arc, and the bag opening is close to achieve a bag opening state.
The bag opening motor and the bag opening speed reducer can be replaced by an integrated bag opening speed reducer motor.
Preferably, a plurality of movable bag opening suction nozzles are arranged and are uniformly distributed on the movable bag opening cylindrical arc and the movable bag opening plate; the fixed bag opening suction nozzles are arranged in a plurality of ways and evenly distributed on the fixed bag opening cylindrical arc and the fixed bag opening plate.
In this scheme, through setting up a plurality of activities and opening the bag suction nozzle, equally divide and distribute on activity opening bag cylinder arc and activity and opening the bag board, set up a plurality of fixed bag suction nozzles that open, evenly distributed is on fixed opening bag cylinder arc and fixed opening the bag board, is favorable to inhaling the both sides of flat wrapping bag and opening to be favorable to realizing opening the bag and becoming nearly circular, further be favorable to putting into of piston wear-resisting inlay circle.
Preferably, the top end of the movable bag opening cylinder is provided with a first arc-shaped structure, the radius of the first arc-shaped structure is equal to the radius of the movable bag opening cylinder arc, and the first arc-shaped structure is provided with at least one movable bag opening suction nozzle; the top end of the fixed bag opening cylinder is provided with a second circular arc structure, the radius of the second circular arc structure is equal to the radius of the fixed bag opening cylinder arc, and the second circular arc structure is provided with at least one fixed bag opening suction nozzle.
In this scheme, be equipped with first circular arc structure through the top of activity opening bag cylinder, the radius of first circular arc structure equals the radius of activity opening bag cylinder arc, be equipped with at least one activity opening bag suction nozzle on the first circular arc structure, and the top of fixed opening bag cylinder is equipped with the second circular arc structure, the radius of second circular arc structure equals the radius of fixed opening bag cylinder arc, be equipped with at least one fixed opening bag suction nozzle on the second circular arc structure, be favorable to opening bag cylinder and fixed flexible of opening bag cylinder through the activity, inhale the both sides of wrapping bag to laminating on activity opening bag cylinder arc and fixed opening bag cylinder arc, further be favorable to opening the realization of bag, be favorable to realizing Zhang Daicheng and be close circularly, further be favorable to the putting into of piston abrasion-resistant ring.
In addition, the radius of the movable bag opening cylindrical arc is equal to that of the fixed bag opening cylindrical arc.
Preferably, the closing-in bag pressing mechanism comprises: the two bag pressing air cylinders are oppositely arranged along the radial direction of the turntable and fixedly connected with the top plate through an air cylinder bracket; the two pressing bag pressing semicylindrical arcs are respectively connected to the top ends of the two pressing bag pressing cylinders, and the two pressing bag pressing semicylindrical arcs are clamped and installed into the piston wear-resistant insert ring of the inner-layer packaging bag under the pushing of the two pressing bag pressing cylinders; the plurality of closing-in blowing nozzles are arranged at the top of the semi-cylindrical pressing arc of the pressing bag and are uniformly distributed along the circumferential direction of the semi-cylindrical pressing arc of the pressing bag; the bag pressing cylinder is fixedly connected to the top plate and faces the turntable; the bag pressing plate is arranged below the bottom of the bag pressing cylinder and pushes the bag pressing plate to move downwards, so that the inner packaging bag at the upper part of the piston wear-resistant insert ring is pressed into the central hole of the piston wear-resistant insert ring.
In this scheme, compress tightly the cylinder through two pressure bags, radial direction along the carousel sets up relatively, two pressure bags compress tightly the cylinder and are provided power by cylinder support fixed connection in the roof for the removal that two pressure bags compress tightly the semicylindrical arc, through locating the pressure bag and compress tightly a plurality of binding off blowheads at the top of semicylindrical arc, can make the inlayer wrapping bag part that does not adorn the wear-resisting inlay ring of piston empty to the centre, be favorable to realizing the binding off, can promote to compress the bag clamp plate and move down through pressure bag cylinder, with the inlayer wrapping bag on wear-resisting inlay ring upper portion of piston impress in the centre bore of wear-resisting inlay ring of piston, thereby be favorable to realizing the binding off and compress the bag operation, the efficiency of binding off pressure bag is higher, and the accuracy is higher moreover.
Specifically, two bag pressing cylinders respectively push two bag pressing cylindrical arcs on two sides to move towards the center of a piston wear-resistant insert ring packaged by an inner-layer packaging bag, the two bag pressing cylindrical arcs clamp the piston wear-resistant insert ring, a plurality of closing-up blowing nozzles at the top of the bag pressing cylindrical arcs are blown up radially, so that the inner-layer packaging bag part which is not mounted on the piston wear-resistant insert ring is toppled towards the middle, and the bag pressing cylinder pushes a bag pressing plate to move downwards, so that the inner-layer packaging bag on the upper part of the piston wear-resistant insert ring is pressed into a center hole of the piston wear-resistant insert ring.
Preferably, the tilting mechanism comprises: the overturning lifting cylinder is fixedly connected to the top plate; the overturning motor is connected with the overturning lifting cylinder through a motor bracket; the two overturning and compressing cylinders are oppositely arranged along the radial direction of the turntable and connected with the overturning motor; the two overturning compaction semicylindrical arcs are respectively connected to the top ends of the two overturning compaction cylinders, and the two overturning compaction semicylindrical arcs compact the wear-resistant insert of the piston under the pushing of the two overturning compaction cylinders; a drying agent barrel which is arranged on the upper surface of the top plate; the three-degree-of-freedom manipulator is arranged on the upper surface of the top plate, the tail end of the three-degree-of-freedom manipulator is provided with a sucker, the tail end of the three-degree-of-freedom manipulator moves into the drying agent barrel, the sucker sucks drying agent, and the drying agent is placed into an inner packaging bag provided with a piston wear-resistant insert ring.
In this scheme, drive the upset through the upset motor and compress tightly the cylinder and rotate by the wear-resisting rim of piston that the inlayer wrapping bag was packed, realize the upset, be favorable to realizing the closing up of another sack of inlayer wrapping bag and press the bag, compress tightly the semicylindrical arc through two overturns, can compress tightly the wear-resisting rim of piston under the promotion of two upset compress tightly the cylinder, be favorable to realizing the upset, can hold the drier through the drier bucket of installing in roof upper surface, move to the drier bucket in through the end of three degree of freedom manipulators, the sucking disc absorbs the drier, put into the inlayer wrapping bag that has equipped with the wear-resisting rim of piston, drier and wear-resisting rim contact of piston, can play fine desiccation, realize automatic upset and dress drier operation.
Specifically, the overturning compaction cylinders on two sides extend to push the overturning compaction semi-cylindrical arc to compact the abrasion-resistant insert ring of the piston, the overturning lifting cylinder lifts the abrasion-resistant insert ring of the piston, the overturning compaction cylinder and the overturning motor up to a specified height together, the overturning motor drives the overturning compaction cylinder and the abrasion-resistant insert ring of the piston to rotate 180 degrees together to realize overturning, the overturning lifting cylinder extends downwards, the overturned abrasion-resistant insert ring of the piston is placed on the turntable, and the overturning compaction cylinder drives the overturning compaction semi-cylindrical arc to leave the abrasion-resistant insert ring of the piston for a certain distance; the tail end of the three-degree-of-freedom manipulator is provided with a sucker, the tail end of the three-degree-of-freedom manipulator moves into the drier barrel, the sucker absorbs the drier, the up-and-down moving part of the three-degree-of-freedom manipulator ascends to the upper part of the drier barrel, the two rotating joint planes move to the geometric center of the piston wear-resistant insert ring and the upper part of the top plate, the top plate is provided with a through hole at the upper part of the piston wear-resistant insert ring, the up-and-down moving part of the three-degree-of-freedom manipulator descends to a designated height, the sucker loosens the drier, the drier falls into an inner layer packaging bag, and contacts with the piston wear-resistant insert ring to play a role in drying.
It should be noted that the turnover motor may be provided in one or two.
The technical scheme of the second aspect of the invention provides an intelligent bagging method for a piston wear-resistant insert, which comprises the following steps: the first bag opening mechanism performs bag opening operation, and the inner layer packaging bag is in a bag opening state; the robot arm grabs a preset number of piston wear-resistant inserts and is arranged in the inner-layer packaging bag; the first closing bag pressing mechanism performs closing bag pressing operation, and presses a bag opening of the inner layer packaging bag to a central hole of the piston wear-resistant insert ring; the turnover mechanism performs turnover operation, the inner packaging bag provided with the piston wear-resistant insert is turned over, and the three-degree-of-freedom mechanical arm absorbs the drying agent and is placed in the inner packaging bag; the second closing bag pressing mechanism performs closing bag pressing operation, and presses the other bag opening of the inner layer packaging bag to the central hole of the piston wear-resistant insert ring; the second bag opening mechanism performs bag opening operation, the outer packaging bag is in a bag opening state, and a piston wear-resistant insert and a drying agent which are arranged in the inner packaging bag are arranged in the outer packaging bag together; and the bag unloading mechanism is used for executing bag unloading operation and unloading the outer packaging bag with the piston wear-resistant insert ring so as to be vacuumized and sealed by a vacuumizing device.
In this scheme, through mutually supporting of opening the bag operation, closing up and pressing the bag operation, upset operation, unloading bag operation etc. realized the automatic bagging-off of the wear-resisting inlay of piston, promoted the automation and the intelligent degree of wear-resisting inlay bagging-off of piston, liberated the labour, promoted bagging-off efficiency to promoted production efficiency, reduced manufacturing cost.
It should be noted that the preset number of the wear-resistant inserts of the piston may be determined according to the length of the inner packing bag and the height of the wear-resistant inserts of the piston.
Preferably, the bag opening operation specifically includes: starting a bag opening motor, and driving the movable Zhang Daiban to rotate so as to form a designated angle with the fixed bag opening plate; controlling the robot arm to absorb the packaging bag, and placing the packaging bag in a fixed Zhang Daiban; a fixed bag opening suction nozzle and a fixed bag opening cylinder on the fixed bag opening plate suck one side of the packaging bag; the bag opening motor drives the movable Zhang Daiban to rotate, and the movable bag opening cylindrical arc on the movable bag opening plate and the fixed bag opening cylindrical arc on the fixed bag opening plate form an inner cylinder; the movable bag opening suction nozzle and the movable bag opening cylinder on the movable bag opening plate suck the other side of the packaging bag; the fixed bag opening suction nozzle on the fixed bag opening plate and the movable bag opening suction nozzle on the movable bag opening plate stop sucking bags, and simultaneously, the fixed bag opening cylinder and the movable bag opening cylinder outwards move and retract, and the fixed bag opening suction nozzle on the fixed bag opening cylindrical arc and the movable bag opening suction nozzle on the movable bag opening cylindrical arc suck bags, so that the bags are adsorbed on the fixed bag opening cylindrical arc and the movable bag opening cylindrical arc to reach a bag opening state.
In this scheme, one side of packing bag is sucked through fixed bag suction nozzle and the fixed bag cylinder of opening on the fixed bag board, open the bag motor drive activity Zhang Daiban and rotate, activity Zhang Daiyuan on the movable bag board and fixed bag cylinder arc on the fixed bag board of opening become the inner cylinder, finally realize fixed bag suction nozzle and the fixed bag cylinder of opening on the fixed Zhang Daiyuan column arc suck one side of wrapping bag, fixed bag suction nozzle and the fixed bag cylinder of opening on the movable bag cylinder arc suck the opposite side of wrapping bag, the wrapping bag is adsorbed on fixed bag cylinder arc and the movable bag suction nozzle of opening on the fixed bag cylinder arc of opening, the sack that has realized the wrapping bag struts to be nearly circular, the state of opening has been reached, be favorable to the put into of piston wear-resisting ring, the automatic bagging efficiency of piston wear-resisting ring has been promoted.
Preferably, the closing and bagging operation specifically comprises: the two bag pressing cylinders respectively push the corresponding bag pressing semi-cylindrical arcs to move towards the center of the piston wear-resistant insert ring packaged by the inner layer packaging bag; the pressing bag compresses the semi-cylindrical arc clamping piston wear-resistant insert ring; the closing-in blowing nozzle radially blows the inner packing bag at the top to topple towards the middle part, and the bag pressing cylinder pushes the bag pressing plate to move downwards, so that the inner packing bag at the upper part of the piston wear-resistant insert ring is pressed into the central hole of the piston wear-resistant insert ring.
In this scheme, it compresses tightly the semicylindrical arc through two pressure bags and promotes the pressure bag that corresponds respectively and compress tightly to the piston wear-resisting inlay circle center removal that is packed by inlayer wrapping bag, later pressure bag compresses tightly semicylindrical arc and presss from both sides tight piston wear-resisting inlay circle, realized the fixed of piston wear-resisting inlay circle, it is toppled over to the middle part through the inlayer wrapping bag at the radial blowing top of binding off blowing nozzle, it pushes away the pressure bag clamp plate and reciprocates to compress into the inlayer wrapping bag on piston wear-resisting inlay circle upper portion in the centre bore of piston wear-resisting inlay circle, automatic binding off pressure bag has been realized, the efficiency of binding off pressure bag is higher, and the accuracy is higher moreover.
Through above technical scheme, open bagging machine constructs, binding off and press bagging machine constructs, tilting mechanism, unload bagging machine and carousel, carousel support and carousel motor and cooperate, can rotate the operation on realizing a plurality of stations in proper order under the rotation of carousel, realized the automatic bagging-off of the wear-resisting inlay circle of piston, promoted the automation and the intelligent degree of wear-resisting inlay circle bagging-off of piston, liberated the labour, promoted bagging-off efficiency to promoted production efficiency, reduced manufacturing cost.
Additional aspects and advantages of the invention will be set forth in part in the description which follows, and in part will be obvious from the description, or may be learned by practice of the invention.
Drawings
The foregoing and/or additional aspects and advantages of the invention will become apparent and readily appreciated from the following description of the embodiments, taken in conjunction with the accompanying drawings, in which:
FIG. 1 shows a schematic structural view of a piston wear insert intelligent bagging machine in accordance with one embodiment of the present invention;
FIG. 2 shows a schematic top view of the piston wear insert smart bag loader of FIG. 1;
FIG. 3 shows a schematic structural view of a bag opening mechanism of the piston wear insert intelligent bagging machine of FIG. 1;
FIG. 4 shows a schematic top view of the bag-on-bag mechanism of FIG. 3;
FIG. 5 shows a schematic structural view of a necking and bagging mechanism of the piston wear insert intelligent bagging machine of FIG. 1;
FIG. 6 shows a schematic top view of the necking and bagging mechanism of FIG. 5;
FIG. 7 shows a schematic structural view of the tilting mechanism of the piston wear insert smart bag loader of FIG. 1;
FIG. 8 shows a schematic top view of the tilting mechanism of FIG. 7;
figure 9 shows a flow diagram of a piston wear insert smart bagging method according to one embodiment of the invention,
Wherein, the correspondence between the reference numerals and the components in fig. 1 to 8 is:
10 turntables, 20 turntables, 30 turntables, 40 top plates, 50 top plates, 60 bagging mechanisms, 602 bagging motors, 603 bagging speed reducers, 604 movable Zhang Daiban, 606 movable bagging cylindrical arcs, 608 movable bagging cylinders, 609 cylinder fixing frames, 610 movable bagging suction nozzles, 612 fixed Zhang Daiban, 614 fixed bagging cylindrical arcs, 616 fixed bagging cylinders, 618 fixed bagging suction nozzles, 70 closing bag pressing mechanisms, 702 bag pressing cylinders, 703 cylinder supports, 704 bag pressing semi-cylindrical arcs, 706 closing mouth blowing nozzles, 708 bag pressing cylinders, 710 bag pressing plates, 80 overturning mechanisms, 802 overturning lifting cylinders, 804 overturning motors, 805 motor supports, 806 overturning pressing cylinders, 808 overturning pressing semi-cylindrical arcs, 810 drying drums, 812 three-degree-of-freedom manipulators, 814 suction discs and 90 bag unloading mechanisms.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description. It should be noted that, in the case of no conflict, the embodiments of the present application and the features in the embodiments may be combined with each other.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, however, the present invention may be practiced in other ways than those described herein, and therefore the scope of the present invention is not limited to the specific embodiments disclosed below.
As shown in fig. 1 and 2, the intelligent bagging machine for the wear-resistant insert ring of the piston according to one embodiment of the present invention comprises: the turntable 10, the turntable bracket 20 and the turntable motor 30 are arranged in a matching way; a top plate 40 provided above the top of the turntable 10; a top plate bracket 50 connected to the top plate 40 for supporting the top plate 40; the bag opening mechanism 60 is arranged on the top plate 40 and matched with the rotary table 10 to form a bag opening station; the closing-in bag pressing mechanism 70 is arranged on the top plate 40, the closing-in bag pressing mechanism 70 is arranged adjacent to the bag opening mechanism 60, and the closing-in bag pressing mechanism 70 is matched with the rotary table 10 to form a closing-in bag pressing station; the turnover mechanism 80 is arranged on the top plate 40, the turnover mechanism 80 is arranged adjacent to the closing-in bag pressing mechanism 70, and the turnover mechanism 80 is matched with the turntable 10 to form a turnover station; the bag unloading mechanism 90 is arranged on the top plate 40, and the bag unloading mechanism 90 is matched with the rotary table 10 to form a bag unloading station; the robot arm is arranged below the top plate 40 and is used for clamping specified articles in the process of loading, unloading and moving the intelligent bagging, and the specified articles comprise, but are not limited to, piston wear-resistant inserts, inner-layer packaging bags and outer-layer packaging bags.
In this embodiment, can rotate through the carousel 10 that the cooperation set up, carousel support 20 and carousel motor 30 realize the operation on a plurality of stations in proper order, be favorable to realizing the automatic bagging-off of the wear-resisting rim of piston, roof 40 through locating the top of carousel 10 can be fixed each mechanism that is favorable to realizing the automatic bagging-off of the wear-resisting rim of piston, roof support 50 through linking to each other with roof 40, can support roof 40, through opening bagging machine 60 and carousel 10 cooperatees, constitute and open the bagging-off bag station, can realize getting the bag, open the bagging-off automation mechanized operation, through closing up pressing bag mechanism 70 and carousel 10 cooperatees, constitute closing up pressing bag station, can realize the automatic operation of closing up pressing bag of inlayer wrapping bag, cooperate with carousel 10 through tilting mechanism 80, constitute tilting station, be favorable to realizing the inlayer wrapping bag automatic upset of being equipped with the wear-resisting rim of piston, cooperate with carousel 10 through unloading bagging mechanism 90, be favorable to realizing the automatic unloading bag after the outer bagging-off is accomplished, can the centre gripping of robot arm removes the appointed article in the intelligent bagging-off process, appointed article includes but is not limited to the piston, wear-resisting layer, the wear-resisting rim has been realized, the automatic production efficiency is improved, the wear-resisting rim has been realized, and the automatic production has been realized, and the wear-resisting rim has been realized, and the wear-resisting rim has been finished.
Specifically, as shown in fig. 2, the piston wear-resistant insert intelligent bagging machine has 6 stations, namely a bag taking station A, a bag opening station A and a bag bagging station A of an inner layer packaging bag; closing up one side of the inner layer packaging bag and pressing the bag station B; a overturning and drying agent loading station C; closing up and pressing the other side of the inner layer packaging bag to form a bag pressing station D; taking, opening and bagging the outer layer packaging bag at a bagging station E; and a bag unloading station F.
The inner layer packaging bag is a packaging bag with two open ends, and the outer layer packaging bag is a packaging bag with one open end.
The number of the bag opening and closing mechanisms 60 is 2, namely a first bag opening and closing mechanism 60 and a second bag opening and closing mechanism 60 respectively, the number of the mouth opening and closing mechanism 70 is 2, namely a first mouth opening and closing mechanism 70 and a second mouth opening and closing mechanism 70 respectively, and the first bag opening and closing mechanism 60, the first mouth opening and closing mechanism 70, the turnover mechanism 80, the second mouth opening and closing mechanism 70, the second bag opening and closing mechanism 60 and the bag discharging mechanism 90 are annularly arranged on the top plate 40 along the rotating direction of the turntable 10.
In this embodiment, the first bag opening and pressing mechanism 60, the first closing and pressing mechanism 70, the turnover mechanism 80, the second closing and pressing mechanism 70, the second bag opening and pressing mechanism 60 and the bag unloading mechanism 90 are annularly arranged on the top plate 40 along the rotation direction of the rotating disc 10, so that the operation on a plurality of stations is facilitated to be sequentially realized, and the automatic bagging of the wear-resistant rings of the piston is facilitated to be realized.
As shown in fig. 3 and 4, the bag-opening mechanism 60 includes: the bag opening motor 602 is fixedly connected to the top plate 40, and the bag opening motor 602 is connected with a bag opening speed reducer 603; the movable Zhang Daiban, the movable Zhang Daiban, the movable 5748, the movable Zhang Daiban and the movable Zhang Daiban are driven by the bag opening motor 602 and the bag opening speed reducer 603 to rotate; a movable bag opening cylindrical arc 606 arranged on the movable bag opening plate 604; the movable bag opening air cylinder 608 is arranged on the movable bag opening cylindrical arc 606, the movable bag opening air cylinder 608 is supported by an air cylinder fixing frame 609 fixed on the top plate 40, and the movable bag opening air cylinder 608 moves back and forth perpendicular to the movable bag opening plate 604; the movable bag opening suction nozzle 610 is arranged on the movable bag opening plate 604 and the movable bag opening cylindrical arc 606, the orientation of the movable bag opening suction nozzle 610 on the movable bag opening plate 604 is the same as the orientation of the movable bag opening cylinder 608, and the orientation of the movable bag opening suction nozzle 610 on the movable bag opening cylindrical arc 606 is along the radial direction of the movable bag opening cylindrical arc 606; a fixing Zhang Daiban, 612 fixedly connected to the top plate 40; a fixed bag opening cylindrical arc 614 arranged on the fixed bag opening plate 612; the fixed bag opening air cylinder 616 is arranged on the fixed Zhang Daiyuan column arc 614, the fixed bag opening air cylinder 616 is supported by the air cylinder fixing frame 609, and the fixed bag opening air cylinder 616 reciprocates perpendicular to the fixed bag opening plate 612; the fixed bag suction nozzle 618 is arranged on the fixed Zhang Daiban and fixed bag cylinder arcs 610, and the orientation of the fixed bag suction nozzle 618 is the same as that of the fixed bag cylinder 616.
In this embodiment, the bag opening motor 602 provides power for the rotation of the movable bag opening plate 604, the movable bag opening cylindrical arc 606, etc., and the bag opening is facilitated to be realized by the cooperation of the movable Zhang Daiban, the movable bag opening cylindrical arc 606, the movable bag opening cylinder 608, the movable bag opening suction nozzle 610, the fixed Zhang Daiban, the fixed bag opening cylindrical arc 614, the fixed bag opening cylinder 616 and the fixed bag opening suction nozzle 618, and the bag opening is close to a circular shape, so that the placement of the piston wear-resistant insert ring is facilitated.
Specifically, the activity Zhang Daiban is abutted against the fixed Zhang Daiban 612, the bag opening motor 602 and the bag opening speed reducer 603 drive the activity Zhang Daiban to rotate, the activity Zhang Daiban forms a designated angle with the fixed Zhang Daiban, the robot arm sucks the inner layer packaging bag or the outer layer packaging bag, the fixed bag opening plate 612 is placed on the fixed bag opening plate 612, the fixed bag opening suction nozzle 618 and the fixed bag opening cylinder 616 on the fixed bag opening plate 612 suck one side of the inner layer packaging bag or the outer layer packaging bag, the bag opening motor 602 drives the movable bag opening plate 604 to rotate, the movable bag opening cylindrical arc 606 and the fixed bag opening cylindrical arc 614 form an inner cylinder, the movable bag opening suction nozzle 610 and the movable bag opening cylinder 608 on the activity Zhang Daiban 604 suck the other side of the inner layer packaging bag or the outer layer packaging bag, then the fixed bag opening suction nozzle 618 on the fixed bag opening plate 612 and the movable bag opening suction nozzle 610 on the movable bag opening cylinder 604 stop sucking bags, the fixed bag opening cylinder 616 and the movable bag opening cylinder 608 move outwards and retract, the fixed bag opening cylindrical arc 618 and the movable bag opening cylindrical arc 610 suck bags 610 on the movable bag opening cylindrical arc 606, and the inner layer opening cylindrical arc 614 is close to the opening of the movable bag opening cylindrical arc.
The bag opening motor and the bag opening speed reducer can be replaced by an integrated bag opening speed reducer motor.
As shown in fig. 4, a plurality of movable bag-opening suction nozzles 610 are arranged and are equally distributed on the movable bag-opening cylindrical arc 606 and the movable bag-opening plate 604; the fixed bag suction nozzles 618 are provided in plurality and evenly distributed on the fixed bag cylinder arcs 614 and the fixed bag plate 612.
In this embodiment, by setting a plurality of movable bag opening suction nozzles 610, the movable bag opening suction nozzles are uniformly distributed on the movable bag opening cylindrical arc 606 and the movable bag opening plate 604, and a plurality of fixed bag opening suction nozzles 618 are uniformly distributed on the fixed bag opening cylindrical arc 614 and the fixed bag opening plate 612, so that the two sides of the flat packaging bag are easily sucked open, thereby being beneficial to realizing Zhang Daicheng approaching to a circular shape, and further being beneficial to the placement of the piston wear-resistant insert ring.
The top end of the movable bag opening cylinder 608 is provided with a first circular arc structure, the radius of the first circular arc structure is equal to the radius of the movable bag opening cylinder 606, and the first circular arc structure is provided with at least one movable bag opening suction nozzle 610; the top end of the fixed bag opening cylinder 616 is provided with a second circular arc structure, the radius of the second circular arc structure is equal to that of the fixed bag opening cylinder 614, and the second circular arc structure is provided with at least one fixed bag opening suction nozzle 618. The radius of the movable bagging cylindrical arc 606 is equal to the radius of the fixed bagging cylindrical arc 614.
In this embodiment, a first circular arc structure is arranged at the top end of the movable bag opening cylinder 608, the radius of the first circular arc structure is equal to the radius of the movable bag opening cylinder arc 606, at least one movable bag opening suction nozzle 610 is arranged on the first circular arc structure, a second circular arc structure is arranged at the top end of the fixed bag opening cylinder 616, the radius of the second circular arc structure is equal to the radius of the fixed bag opening cylinder arc 614, at least one fixed bag opening suction nozzle 618 is arranged on the second circular arc structure, the two sides of the packaging bag are sucked to be attached to the movable bag opening cylinder arc 606 and the fixed bag opening cylinder arc 614, the realization of bag opening is further facilitated, the realization of Zhang Daicheng is facilitated to be close to a circle, and the placement of a piston wear-resistant insert ring is further facilitated.
The working process of the bag taking, bag opening and bagging stations of the inner layer packaging bag is as follows:
the bag opening motor 602 rotates to drive the movable bag opening air cylinder 608, the movable Zhang Daiban and the movable bag opening cylindrical arc 606 to rotate clockwise for 90 degrees to stop, namely, the original movable Zhang Daiban and the fixed bag opening plate 612 are rotated for 90 degrees to stop, a robot arm sucks an inner layer packaging bag from the inner layer packaging bag placing station and moves to the fixed Zhang Daiban position, a plurality of fixed bag opening suction nozzles 618 on the fixed bag opening plate 612 suck one layer on the left side of the inner layer packaging bag, meanwhile, the air cylinder rod of the fixed bag opening air cylinder 616 stretches out, the fixed bag opening suction nozzles 618 on the circular arc structure at the front end of the air cylinder rod also suck the left side of the inner layer packaging bag, then the suction nozzle at the front end of the robot arm stops sucking the inner layer packaging bag, and then the front end of the robot arm rotates out of the working area of the piston abrasion-resistant insert intelligent bag machine;
The bag opening motor 602 rotates anticlockwise to drive the movable bag opening cylinder 608, the movable Zhang Daiban and the movable bag opening cylindrical arc 606 to rotate for 90 degrees to stop, at this time, the movable bag opening plate 604 is abutted against the fixed Zhang Daiban by the inner layer packaging bag, the movable bag opening cylindrical arc 606 and the fixed bag opening cylindrical arc 614 form an inner cylinder, the movable bag opening suction nozzle 610 on the movable bag opening plate 604 sucks the other side of the inner layer packaging bag, meanwhile, the cylinder rod of the movable bag opening cylinder 608 extends out, and the movable bag opening suction nozzle 610 on the circular arc structure at the front end of the cylinder rod also sucks the right side layer of the inner layer packaging bag, and at this time, the inner layer packaging bag is in a straight-shaped closed state;
then the cylinder rod of the fixed bag opening cylinder 616 is slowly retracted, the fixed bag opening suction nozzle 618 (the radius of the circular arc structure is the same as that of the bag opening cylinder arc) on the circular arc structure at the front end of the cylinder rod sucks the left layer of the inner layer packaging bag to move outwards, the fixed bag opening suction nozzle 618 on the fixed bag opening plate 612 stops adsorbing the inner layer packaging bag, and when the circular arc surface at the front end of the fixed bag opening cylinder 616 suction nozzle reaches the inner cylinder surface of the fixed bag opening cylinder arc 614, the fixed bag opening suction nozzle 618 on the fixed bag opening cylinder arc starts adsorbing the left layer surface of the inner layer packaging bag and adsorbs the left layer of the inner layer packaging bag to the inner cylinder surface, and the left layer of the inner layer packaging bag is opened; simultaneously, the cylinder rod of the movable bag opening cylinder 608 also slowly retracts, the movable bag opening suction nozzle 610 on the circular arc structure at the front end of the cylinder rod also sucks the right layer of the inner layer packaging bag to move outwards, the movable bag opening suction nozzle 610 on the movable bag opening plate 604 stops adsorbing (the right layer surface of the inner layer packaging bag moves towards the bag opening cylindrical arc part on the movable bag opening plate 604), when the front end circular arc surface of the movable bag opening cylinder 608 suction nozzle reaches the inner cylindrical surface of the movable bag opening cylindrical arc 606, the movable bag opening suction nozzle 610 on the movable bag opening cylindrical arc 606 starts adsorbing the right layer surface of the inner layer packaging bag, and finally the left layer surface of the inner layer packaging bag is adsorbed on the inner cylindrical surface of the fixed bag opening cylindrical arc 614, so that the opening of the inner layer packaging bag is realized;
The robot arm grabs a predetermined number of piston wear inserts from the piston wear insert station and then loads the piston wear inserts into the inner package from the inner package mouth.
The working processes of the bag taking, bag opening and bagging stations of the outer layer packaging bag are the same as above.
As shown in fig. 5 and 6, the closing-in bag pressing mechanism 70 includes: two bag pressing cylinders 702 are oppositely arranged along the radial direction of the turntable 10, and the two bag pressing cylinders 702 are fixedly connected to the top plate 40 by a cylinder bracket 703; the two bag pressing half cylinder arcs 704 are respectively connected to the top ends of the two bag pressing cylinders 702, and the two bag pressing half cylinder arcs 704 clamp the piston wear-resistant insert ring which is arranged in the inner-layer packaging bag under the pushing of the two bag pressing cylinders 702; the plurality of closing-in blowing nozzles 706 are arranged at the top of the semi-cylindrical pressing arc 704 of the pressing bag, and the plurality of closing-in blowing nozzles 706 are uniformly distributed along the circumferential direction of the semi-cylindrical pressing arc 704 of the pressing bag; the bag pressing cylinder 708 is fixedly connected to the top plate 40, and the bag pressing cylinder 708 faces the turntable 10; the bag pressing plate 710 is arranged below the bottom of the bag pressing cylinder 708, and the bag pressing cylinder 708 pushes the bag pressing plate 710 to move downwards, so that the inner packaging bag at the upper part of the piston wear-resistant insert ring is pressed into the central hole of the piston wear-resistant insert ring.
In this embodiment, through two pressing bags compress cylinder 702, radial direction along carousel 10 sets up relatively, two pressing bags compress cylinder 702 is by cylinder support 703 fixed connection in roof 40, provide power for the removal of two pressing bags compress semi-cylindrical arc 704, through locating a plurality of binding off blowheads 706 that press bags compress semi-cylindrical arc 704's top, can make the inlayer package bag part that does not adorn the wear-resisting inlay of piston topple over to the centre, be favorable to realizing the binding off, can promote pressing bags clamp plate 710 downwardly moving through pressing bags cylinder 708, press the inlayer wrapping bag on wear-resisting inlay of piston upper portion in the centre bore of wear-resisting inlay of piston, thereby be favorable to realizing the binding off and compressing bags operation, the efficiency of binding off compressing bags is higher, and the accuracy is higher.
Specifically, when the turntable motor 30 drives the turntable 10 to rotate clockwise by 60 degrees to reach the closing-up bag pressing station, the two bag pressing cylinders 702 respectively push the bag pressing semi-cylindrical arcs 704 on two sides to move towards the center of the piston wear-resistant insert packaged by the inner-layer packaging bag, the two bag pressing semi-cylindrical arcs 704 clamp the piston wear-resistant insert, the closing-up blowing nozzles 706 on the top of the bag pressing semi-cylindrical arcs 704 blow up radially, so that the inner-layer packaging bag part which is not mounted on the piston wear-resistant insert is toppled towards the middle, and the bag pressing cylinder 708 pushes the bag pressing plate 710 to move downwards, so that the inner-layer packaging bag on the upper part of the piston wear-resistant insert is pressed into the center hole of the piston wear-resistant insert.
As shown in fig. 7 and 8, the tilting mechanism 80 includes: a turnover lifting cylinder 802 fixedly connected to the top plate 40; the turnover motor 804 is connected with the turnover lifting cylinder 802 through a motor bracket 805; the two overturning and pressing cylinders 806 are oppositely arranged along the radial direction of the turntable 10, and the overturning and pressing cylinders 806 are connected with the overturning motor 804; the two overturning compaction semi-cylindrical arcs 808 are respectively connected to the top ends of the two overturning compaction cylinders 806, and the two overturning compaction semi-cylindrical arcs 808 compact the wear-resistant insert rings of the pistons under the pushing of the two overturning compaction cylinders 806; a desiccant tub 810 mounted on an upper surface of the top plate 40; the three-degree-of-freedom manipulator 812 is arranged on the upper surface of the top plate 40, the tail end of the three-degree-of-freedom manipulator 812 is provided with a sucker 814, the tail end of the three-degree-of-freedom manipulator 812 moves into the drying agent barrel 810, the sucker 814 sucks drying agent, and the drying agent is placed into an inner layer packaging bag provided with a piston wear-resistant insert.
In this embodiment, the turnover motor 804 drives the turnover pressing cylinder 806 and the piston wear-resistant insert packaged by the inner packaging bag to rotate, so that turnover is realized, the closing-in pressing bag of the other bag opening of the inner packaging bag is facilitated, the piston wear-resistant insert can be pressed under the pushing of the two turnover pressing cylinders 806 through the two turnover pressing semi-cylindrical arcs 808, turnover is facilitated, a drying agent can be contained in the drying agent barrel 810 arranged on the upper surface of the top plate 40, the drying agent is moved into the drying agent barrel 810 through the tail end of the three-degree-of-freedom manipulator 812, the sucking disc 814 sucks the drying agent, the drying agent is placed in the inner packaging bag filled with the piston wear-resistant insert, the drying agent is in contact with the piston wear-resistant insert, a good drying effect is achieved, and automatic turnover and drying agent filling operation are realized.
Specifically, when the turntable motor 30 drives the turntable 10 to continuously rotate clockwise for 60 degrees and reaches the station of overturning and drying agent loading, the overturning compaction air cylinders 806 on two sides stretch out to push the overturning compaction semi-cylindrical arcs 808 to compact the piston wear-resistant inserts, the overturning lifting air cylinders 802 lift the piston wear-resistant inserts, the overturning compaction air cylinders 806 and the overturning motor 804 up to a specified height, the overturning motor 804 drives the overturning compaction air cylinders 806 and the piston wear-resistant inserts to rotate 180 degrees together to realize overturning, the overturning lifting air cylinders 802 stretch out downwards, the overturned piston wear-resistant inserts are placed on the turntable 10, and the overturning compaction semi-cylindrical arcs 808 are driven by the overturning compaction air cylinders 806 to leave the piston wear-resistant inserts for a certain distance; the sucking disc 814 is installed at the end of three degree of freedom manipulators 812, and the end of three degree of freedom manipulators 812 moves into drier barrel 810, and sucking disc 814 absorbs the drier, and the upper and lower moving part of three degree of freedom manipulators 812 rises to the upper portion of drier barrel 810, and two rotation joint planes move to the geometric center of the wear-resisting inlay ring of piston and the upper portion of roof 40, and roof 40 has the through-hole in the upper portion of wear-resisting inlay ring of piston processing, and the upper and lower moving part of three degree of freedom manipulators 812 descends to appointed height, and sucking disc 814 loosens the drier, and the drier falls into the inlayer wrapping bag, plays the desiccation with the wear-resisting inlay ring contact of piston.
It should be noted that the turnover motor 804 may be provided in one or two.
As shown in fig. 9, the intelligent bagging method for the piston wear-resistant insert provided by the embodiment of the invention comprises the following steps:
s902, performing bag opening operation by the first bag opening mechanism, wherein the inner layer packaging bag is in a bag opening state;
s904, the robot arm grabs a preset number of piston wear-resistant inserts and is arranged in an inner layer packaging bag;
s906, the first closing-in bag pressing mechanism performs closing-in bag pressing operation, and presses a bag opening of the inner layer packaging bag to a central hole of the piston wear-resistant insert ring;
s908, the turnover mechanism performs turnover operation, the inner packaging bag with the piston wear-resistant insert is turned over, and the three-degree-of-freedom mechanical arm absorbs the drying agent and puts the drying agent into the inner packaging bag;
s910, the second closing-in bag pressing mechanism performs closing-in bag pressing operation, and presses the other bag opening of the inner layer packaging bag to the central hole of the piston wear-resistant insert ring;
s912, performing bag opening operation by the second bag opening mechanism, wherein the outer packaging bag is in a bag opening state, and a piston wear-resistant insert ring and a drying agent which are arranged in the inner packaging bag are arranged in the outer packaging bag together;
s914, the bag unloading mechanism performs bag unloading operation, and the outer packaging bag with the piston wear-resistant insert is unloaded so as to be vacuumized and sealed by a vacuumizing device.
In this embodiment, through mutually supporting of opening the bag operation, closing up and pressing the bag operation, upset operation, unloading bag operation etc., realized the automatic bagging-off of wear-resisting rim of piston, promoted the automation and the intelligent degree of wear-resisting rim bagging-off of piston, liberated the labour, promoted bagging-off efficiency to promoted production efficiency, reduced manufacturing cost.
It should be noted that the preset number may be determined according to the length of the inner package and the height of the wear-resistant insert ring of the piston.
The bag opening operation specifically comprises the following steps: starting a bag opening motor, and driving the movable Zhang Daiban to rotate so as to form a designated angle with the fixed bag opening plate; controlling the robot arm to absorb the packaging bag, and placing the packaging bag in a fixed Zhang Daiban; a fixed bag opening suction nozzle and a fixed bag opening cylinder on the fixed bag opening plate suck one side of the packaging bag; the bag opening motor drives the movable Zhang Daiban to rotate, and a movable bag opening cylindrical arc on the movable bag opening plate and a fixed bag opening cylindrical arc on the fixed bag opening plate form an inner cylinder; a movable bag opening suction nozzle and a movable bag opening cylinder on the movable bag opening plate suck the other side of the packaging bag; the fixed bag opening suction nozzle on the fixed bag opening plate and the movable bag opening suction nozzle on the movable bag opening plate stop sucking bags, and simultaneously, the fixed bag opening air cylinder and the movable bag opening air cylinder move outwards to retract, the fixed bag opening suction nozzle on the fixed bag opening cylindrical arc and the movable bag opening suction nozzle on the movable bag opening cylindrical arc suck bags, and the packaging bags are adsorbed on the fixed bag opening cylindrical arc and the movable bag opening cylindrical arc to reach a bag opening state.
In the embodiment, one side of the packaging bag is sucked through the fixed bag opening suction nozzle and the fixed bag opening cylinder on the fixed bag opening plate, the movable Zhang Daiban is driven to rotate by the bag opening motor, the movable bag opening cylinder arc on the movable bag opening plate and the fixed bag opening cylinder arc on the fixed bag opening plate form an inner cylinder, one side of the packaging bag is sucked through the fixed bag opening suction nozzle and the fixed bag opening cylinder on the fixed bag opening cylinder arc finally, the other side of the packaging bag is sucked through the fixed bag opening suction nozzle and the fixed bag opening cylinder on the movable Zhang Daiyuan cylinder arc, the packaging bag is adsorbed on the fixed bag opening cylinder arc and the movable bag opening cylinder arc through the fixed bag opening suction nozzle and the movable bag opening cylinder arc, the opening of the packaging bag is opened to be close to a circular shape, the bag opening state is achieved, the piston wear-resistant insert ring is facilitated, and the automatic packaging efficiency of the piston wear-resistant insert ring is improved.
The closing bag pressing operation specifically comprises the following steps: the two bag pressing cylinders respectively push the corresponding bag pressing semi-cylindrical arcs to move towards the center of the piston wear-resistant insert ring packaged by the inner layer packaging bag; the pressing bag compresses the semicircular column arc to clamp the abrasion-resistant insert ring of the piston; the closing-in blowing nozzle radially blows the inner packing bag at the top to topple towards the middle part, and the bag pressing cylinder pushes the bag pressing plate to move downwards, so that the inner packing bag at the upper part of the piston wear-resistant insert ring is pressed into the central hole of the piston wear-resistant insert ring.
In this embodiment, the pressing half cylinder arc that compresses tightly through two pressing bags promotes the pressing bag respectively and compresses tightly the piston wear-resisting inlay circle center removal that the semicylindrical arc was packed by the inlayer wrapping bag, later pressing the bag and compressing tightly the piston wear-resisting inlay circle of semicylindrical arc clamp, realized the fixed of piston wear-resisting inlay circle, the inlayer wrapping bag through the top of the radial blowing of binding off blowing nozzle is toppled over to the middle part, pressing bag cylinder pushes the pressing bag clamp plate and moves down, the inlayer wrapping bag with piston wear-resisting inlay circle upper portion is impressed in the centre bore of piston wear-resisting inlay circle, automatic binding off pressing bag has been realized, the efficiency of binding off pressing bag is higher, and the accuracy is higher moreover.
The technical scheme of the invention is described in detail by combining the drawings, the intelligent bagging machine for the piston wear-resistant insert and the intelligent bagging method for the piston wear-resistant insert are provided, and the bag opening and bagging mechanism, the closing bag pressing mechanism, the overturning mechanism and the bag unloading mechanism are matched with the turntable, the turntable support and the turntable motor, so that the operation on a plurality of stations can be sequentially realized by rotating the turntable, the automatic bagging of the piston wear-resistant insert is realized, the automation and the intelligent degree of the bagging of the piston wear-resistant insert are improved, the labor force is liberated, the bagging efficiency is improved, the production efficiency is improved, and the production cost is reduced.
In the present invention, the terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; the term "plurality" means two or more, unless expressly defined otherwise. The terms "mounted," "connected," "secured," and the like are to be construed broadly, and may be, for example, fixedly connected, detachably connected, or integrally connected; "coupled" may be directly coupled or indirectly coupled through intermediaries. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art according to the specific circumstances.
In the description of the present invention, it should be understood that the directions or positional relationships indicated by the terms "upper", "lower", "left", "right", "front", "rear", etc. are based on the directions or positional relationships shown in the drawings, are merely for convenience of describing the present invention and simplifying the description, and do not indicate or imply that the devices or units referred to must have a specific direction, be constructed and operated in a specific direction, and thus should not be construed as limiting the present invention.
In the description of the present specification, the terms "one embodiment," "some embodiments," "particular embodiments," and the like, means that a particular feature, structure, material, or characteristic described in connection with the embodiment or example is included in at least one embodiment or example of the invention. In this specification, schematic representations of the above terms do not necessarily refer to the same embodiment or example. Furthermore, the particular features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
The above description is only of the preferred embodiments of the present invention and is not intended to limit the present invention, but various modifications and variations can be made to the present invention by those skilled in the art. Any modification, equivalent replacement, improvement, etc. made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (7)

1. An intelligent bagging machine for a piston wear-resistant insert ring, which is characterized by comprising:
the turntable, the turntable bracket and the turntable motor are arranged in a matching way;
the top plate is arranged above the top of the turntable;
the top plate bracket is connected with the top plate and used for supporting the top plate;
The bag opening mechanism is arranged on the top plate and matched with the rotary table to form a bag opening station;
the closing-in bag pressing mechanism is arranged on the top plate and is adjacent to the bag opening mechanism, and the closing-in bag pressing mechanism is matched with the rotary table to form a closing-in bag pressing station;
the turnover mechanism is arranged on the top plate, is arranged adjacent to the closing-in bag pressing mechanism, and is matched with the turntable to form a turnover station;
the bag unloading mechanism is arranged on the top plate and matched with the rotary table to form a bag unloading station;
the robot arm is arranged below the top plate and used for clamping appointed articles in the process of loading, unloading and moving the intelligent bagging, and the appointed articles comprise, but are not limited to, a piston wear-resistant insert ring, an inner packaging bag and an outer packaging bag;
the bag opening mechanism is provided with 2 bag opening mechanisms, namely a first bag opening mechanism and a second bag opening mechanism, the bag closing mechanism is provided with 2 bag closing mechanisms, namely a first bag closing mechanism and a second bag closing mechanism, the first bag opening mechanism, the first bag closing mechanism, the turnover mechanism, the second bag closing mechanism, the second bag opening mechanism and the bag unloading mechanism are annularly arranged on the top plate along the rotating direction of the turntable;
The bag opening and bagging mechanism comprises: the bag opening motor is fixedly connected to the top plate and is connected with a bag opening speed reducer;
the movable bag opening plate is movably connected with the bag opening speed reducer, and the movable Zhang Daiban is driven by the bag opening motor and the bag opening speed reducer to rotate; the movable bag opening cylindrical arc is arranged on the movable bag opening plate;
the movable bag opening cylinder is arranged on the movable bag opening cylinder arc, and is supported by a cylinder fixing frame fixed on the top plate to reciprocate perpendicular to the movable bag opening plate;
the movable bag opening suction nozzle is arranged on the movable bag opening plate and the movable bag opening cylindrical arc, the direction of the movable bag opening suction nozzle on the movable bag opening plate is the same as the direction of the movable bag opening cylinder, and the movable bag opening suction nozzle on the movable bag opening cylindrical arc faces the radial direction along the movable bag opening cylindrical arc;
the fixed bag opening plate is fixedly connected with the top plate;
the fixed bag opening cylindrical arc is arranged on the fixed bag opening plate;
the fixed bag opening cylinder is arranged on the fixed bag opening cylindrical arc and supported by the cylinder fixing frame, and the fixed bag opening cylinder reciprocates perpendicular to the fixed bag opening plate;
The fixed bag opening suction nozzle is arranged on the fixed bag opening plate and the fixed bag opening cylindrical arc, the fixed bag opening suction nozzle on the fixed bag opening plate faces the same direction as the fixed bag opening cylinder, the fixed bag opening suction nozzle on the fixed bag opening cylindrical arc faces the radial direction of the fixed bag opening cylindrical arc, wherein the movable Zhang Daiban is abutted against the fixed bag opening plate, the bag opening motor and the bag opening speed reducer drive the movable Zhang Daiban to rotate, the movable bag opening plate forms a designated angle with the fixed bag opening plate, the robot arm absorbs an inner layer packaging bag or an outer layer packaging bag and is placed on the fixed bag opening plate, the fixed bag opening suction nozzle and the fixed bag opening cylinder absorb one side of the inner layer packaging bag or the outer layer packaging bag, the movable bag opening cylindrical arc forms an inner cylinder with the fixed bag opening cylindrical arc, the movable bag opening suction nozzle and the movable bag opening cylinder absorb the other side of the inner layer packaging bag or the outer layer, the fixed bag opening cylinder and the movable bag opening cylinder move outwards, and the fixed bag opening cylinder and the movable bag opening cylinder retract to reach the fixed bag opening cylindrical arc;
The closing-in bag pressing mechanism comprises: the two bag pressing air cylinders are oppositely arranged along the radial direction of the turntable and fixedly connected with the top plate through an air cylinder bracket;
the two pressing bag pressing semicylindrical arcs are respectively connected to the top ends of the two pressing bag pressing cylinders, and the two pressing bag pressing semicylindrical arcs are pushed by the two pressing bag pressing cylinders to clamp the piston wear-resistant insert ring filled in the inner-layer packaging bag;
the plurality of closing-in blowing nozzles are arranged at the top of the semi-cylindrical pressing arc of the pressing bag and are uniformly distributed along the circumferential direction of the semi-cylindrical pressing arc of the pressing bag;
the bag pressing cylinder is fixedly connected to the top plate and faces the turntable;
the bag pressing plate is arranged below the bottom of the bag pressing cylinder, and the bag pressing cylinder pushes the bag pressing plate to move downwards to press the inner packaging bag on the upper part of the piston wear-resistant insert ring into the central hole of the piston wear-resistant insert ring.
2. The intelligent bagging machine for the piston wear-resistant insert according to claim 1, wherein,
the movable bag opening suction nozzles are arranged in a plurality and are uniformly distributed on the movable bag opening cylindrical arc and the movable bag opening plate;
The fixed bag opening suction nozzles are arranged in a plurality, and are uniformly distributed on the fixed bag opening cylindrical arc and the fixed bag opening plate.
3. The intelligent bagging machine for the piston wear-resistant insert according to claim 2, wherein,
the top end of the movable bag opening cylinder is provided with a first arc-shaped structure, the radius of the first arc-shaped structure is equal to the radius of the movable bag opening cylinder arc, and the first arc-shaped structure is provided with at least one movable bag opening suction nozzle;
the top of the fixed bag opening cylinder is provided with a second circular arc structure, the radius of the second circular arc structure is equal to the radius of the fixed bag opening cylinder arc, and the second circular arc structure is provided with at least one fixed bag opening suction nozzle.
4. The intelligent bagging machine for the piston wear-resistant insert according to claim 1, wherein the turnover mechanism comprises:
the overturning lifting cylinder is fixedly connected with the top plate;
the overturning motor is connected with the overturning lifting cylinder through a motor bracket;
the two overturning and compressing cylinders are oppositely arranged along the radial direction of the turntable and are connected with the overturning motor;
the two overturning compaction semi-cylindrical arcs are respectively connected to the top ends of the two overturning compaction cylinders, and the two overturning compaction semi-cylindrical arcs compact the piston wear-resistant insert ring under the pushing of the two overturning compaction cylinders;
A desiccant tub mounted on an upper surface of the top plate;
the three-degree-of-freedom mechanical arm is arranged on the upper surface of the top plate, the tail end of the three-degree-of-freedom mechanical arm is provided with a sucker, the tail end of the three-degree-of-freedom mechanical arm moves into the drying agent barrel, the sucker sucks drying agent, and the drying agent is placed into an inner layer packaging bag provided with the piston wear-resistant insert ring.
5. A bagging method for an intelligent piston wear insert bagging machine as claimed in claim 1, comprising:
the first bag opening mechanism performs bag opening operation, and the inner layer packaging bag is in a bag opening state;
the robot arm grabs a preset number of piston wear-resistant inserts and is arranged in the inner packaging bag;
the first closing bag pressing mechanism performs closing bag pressing operation, and presses a bag opening of the inner-layer packaging bag to a central hole of the piston wear-resistant insert ring;
the turnover mechanism performs turnover operation, an inner packaging bag provided with the piston wear-resistant insert is turned over, and a three-degree-of-freedom mechanical arm absorbs the drying agent and is placed in the inner packaging bag;
the second closing-up bag pressing mechanism executes the closing-up bag pressing operation and presses the other bag opening of the inner-layer packaging bag to the central hole of the piston wear-resistant insert ring;
The second bag opening mechanism performs the bag opening operation, the outer packaging bag is in a bag opening state, and the piston wear-resistant insert ring arranged on the inner packaging bag and the drying agent are arranged in the outer packaging bag together;
and the bag unloading mechanism is used for executing bag unloading operation and unloading the outer packaging bag with the piston wear-resistant insert ring so as to be vacuumized and sealed by a vacuumizing device.
6. The bagging method of the intelligent piston wear-resistant insert bagging machine according to claim 5, wherein the bagging operation specifically comprises:
starting a bag opening motor, and driving the movable Zhang Daiban to rotate so as to form a designated angle with the fixed bag opening plate;
controlling a robot arm to absorb the packaging bag, and placing the packaging bag on the fixed Zhang Daiban;
a fixed bag opening suction nozzle and a fixed bag opening air cylinder on the fixed bag opening plate suck one side of the packaging bag;
the bag opening motor drives the movable Zhang Daiban to rotate, and a movable bag opening cylindrical arc on the movable bag opening plate and a fixed bag opening cylindrical arc on the fixed bag opening plate form an inner cylinder;
the movable bag opening suction nozzle and the movable bag opening air cylinder on the movable bag opening plate suck the other side of the packaging bag;
the fixed bag opening suction nozzle on the fixed bag opening plate and the movable bag opening suction nozzle on the movable bag opening plate stop sucking bags, the fixed bag opening cylinder and the movable bag opening cylinder move outwards to retract, the fixed bag opening suction nozzle on the fixed bag opening cylindrical arc and the movable bag opening suction nozzle on the movable bag opening cylindrical arc suck bags, and the packaging bags are adsorbed on the fixed bag opening cylindrical arc and the movable bag opening cylindrical arc to reach a bag opening state.
7. The bagging method of the intelligent piston wear-resistant insert bagging machine according to claim 5, wherein the closing-in and bagging operation specifically comprises: the two bag pressing cylinders respectively push the corresponding bag pressing semi-cylindrical arcs to move towards the center of the piston wear-resistant insert ring packaged by the inner packaging bag;
the pressing bag compresses the semi-cylindrical arc to clamp the piston wear-resistant insert ring;
the closing-in blowing nozzle radially blows the inner packaging bag at the top to topple towards the middle part, and the bag pressing cylinder pushes the bag pressing plate to move downwards so as to press the inner packaging bag at the upper part of the piston wear-resistant insert ring into the central hole of the piston wear-resistant insert ring.
CN201811201912.XA 2018-10-16 2018-10-16 Intelligent bagging machine with piston wear-resistant insert ring and bagging method thereof Active CN109279091B (en)

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Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5174094A (en) * 1991-10-24 1992-12-29 Powell Machinery, Inc. Automatic bagging
JP2013023270A (en) * 2011-07-25 2013-02-04 Furukawa Mfg Co Ltd Rotary packing machine, and method of supplying gusseted bag to the packing machine
JP2013035584A (en) * 2011-08-10 2013-02-21 Furukawa Mfg Co Ltd Rotary type packaging machine
CN203005843U (en) * 2012-12-28 2013-06-19 佛山市特福德自动化科技有限公司 Bag opening stretching device of efficient and automatic packaging machine
CN204802174U (en) * 2015-07-21 2015-11-25 漳州市兴宝机械有限公司 Vertical automatic cover bag machine
CN205525247U (en) * 2016-03-31 2016-08-31 佛山市松川机械设备有限公司 Packagine machine connects bag to open bagging apparatus
CN106742324A (en) * 2017-03-30 2017-05-31 东莞市李群自动化技术有限公司 A kind of bag taking open the bag device
CN209127062U (en) * 2018-10-16 2019-07-19 滨州亚泰雅德动力配件有限公司 Piston abrasion-proof inserted ring intelligence sack filling machine

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US5174094A (en) * 1991-10-24 1992-12-29 Powell Machinery, Inc. Automatic bagging
JP2013023270A (en) * 2011-07-25 2013-02-04 Furukawa Mfg Co Ltd Rotary packing machine, and method of supplying gusseted bag to the packing machine
JP2013035584A (en) * 2011-08-10 2013-02-21 Furukawa Mfg Co Ltd Rotary type packaging machine
CN203005843U (en) * 2012-12-28 2013-06-19 佛山市特福德自动化科技有限公司 Bag opening stretching device of efficient and automatic packaging machine
CN204802174U (en) * 2015-07-21 2015-11-25 漳州市兴宝机械有限公司 Vertical automatic cover bag machine
CN205525247U (en) * 2016-03-31 2016-08-31 佛山市松川机械设备有限公司 Packagine machine connects bag to open bagging apparatus
CN106742324A (en) * 2017-03-30 2017-05-31 东莞市李群自动化技术有限公司 A kind of bag taking open the bag device
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