CN109277665B - Automatic tin-feeding welding mechanism for terminal - Google Patents
Automatic tin-feeding welding mechanism for terminal Download PDFInfo
- Publication number
- CN109277665B CN109277665B CN201811279217.5A CN201811279217A CN109277665B CN 109277665 B CN109277665 B CN 109277665B CN 201811279217 A CN201811279217 A CN 201811279217A CN 109277665 B CN109277665 B CN 109277665B
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- CN
- China
- Prior art keywords
- welding
- tin
- terminal
- block
- cylinder
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/06—Solder feeding devices; Solder melting pans
- B23K3/0607—Solder feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R43/00—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors
- H01R43/02—Apparatus or processes specially adapted for manufacturing, assembling, maintaining, or repairing of line connectors or current collectors or for joining electric conductors for soldered or welded connections
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Electric Connection Of Electric Components To Printed Circuits (AREA)
- Pressure Welding/Diffusion-Bonding (AREA)
Abstract
The invention discloses an automatic tin feeding and welding mechanism for terminals, which comprises a tin feeding and welding device arranged on a mounting frame, wherein the tin feeding and welding device comprises a turntable device, a terminal detection device, a tin feeding device, a tin wire detection device, a welding device and a waste recycling device, the turntable device comprises a motor, a turntable and an index plate, the turntable is arranged above the index plate, the motor is arranged on one side of the index plate, a turntable clamp is arranged on the turntable, and each turntable clamp corresponds to the terminal detection device, the tin feeding device, the tin wire detection mechanism, the welding device and the waste recycling device respectively.
Description
Technical Field
The invention relates to the technical field of automatic feeding, in particular to an automatic tin feeding welding mechanism for terminals.
Background
With the development of technology, a connection terminal is an accessory product for realizing electrical connection, and industry is divided into the category of connectors. As the degree of industrial automation becomes higher and the industrial control requirements become more stringent and precise, the amount of the terminal blocks used is gradually increased. Along with the development of the electronic industry, the application range of the wiring terminal is more and more, the variety is more and more, the current process of manually feeding tin and welding the terminal is not in line with the development of the current age, the manual welding cost is high, the efficiency is low, the welding quality of products is uneven, components and parts are easy to damage, the production cost is improved, and the long-term development of enterprises and competition in the same industry are not facilitated.
Disclosure of Invention
The invention aims to overcome the defects in the prior art and provides an automatic tin feeding and welding mechanism for a seed terminal.
In order to solve the technical problems, the invention provides the following specific scheme: the utility model provides an automatic tin welding mechanism that goes up of terminal, including installing the last tin welding device on the mounting bracket, it goes up tin welding device and includes carousel device, terminal detection device, send tin device, tin line detection device, welding set and waste recovery device, including motor, carousel and graduated disk on the carousel device, the carousel is installed in the graduated disk top, and one side on the graduated disk is installed to the motor, is equipped with the carousel on the carousel and presss from both sides, and every carousel presss from both sides and corresponds terminal detection device, send tin device, tin line detection mechanism, welding set and waste recovery device respectively.
Preferably, one side of the tin feeding welding device is further provided with a feeding device, the feeding device comprises a vibration disc and a feeding device, and the vibration disc is arranged on one side of the feeding device.
Preferably, the feeding device comprises a transverse pushing cylinder, a terminal air clamp, a material blocking block, a transition seat and a direct vibration track, one end of the direct vibration track is connected to a discharge hole of the vibration disc, the other end of the direct vibration track is connected to the material blocking block, the material blocking cylinder is arranged at the lower end of the material blocking block, the material blocking block and the transition seat are arranged in parallel, the transverse pushing cylinder is arranged on one side of the material blocking block and one side of the transition seat, the track is arranged on the transverse pushing cylinder, and 2 terminal air clamps are arranged on the track and suspended above the material blocking block and the transition seat.
Preferably, the terminal detection device is provided with a vertical fixing block, one side of the fixing block is provided with a U-shaped photoelectric sensor, and a notch of the U-shaped photoelectric sensor is matched with the size of the turntable clamp.
Preferably, the tin feeding device comprises a tin feeding device, an air shear and a terminal guide tube, wherein the tin feeding device (51) is connected with the terminal guide tube, a guide tube cylinder is arranged on one side of the terminal guide tube, and the air shear is suspended and fixed above the terminal guide tube.
Preferably, the tin wire detection mechanism comprises a vertical fixing plate, a detection transverse pushing cylinder is arranged on the fixing plate, a linear track block is arranged on the detection transverse pushing cylinder, an L-shaped block detection needle is further fixed on the linear track block, and an inductor is arranged on one side of the L-shaped block detection needle.
Preferably, the welding device comprises a protective sleeve and a welding assembly, the welding assembly comprises an ascending cylinder, a welding head clamp and a linear rail, the linear rail is fixed on the ascending cylinder, the welding clamp cylinder is arranged on the left side and the right side of the linear rail, sliding blocks are arranged on the rails at the two ends of the linear rail, the welding head clamp is arranged on the sliding blocks, and the protective sleeve is sleeved on the welding assembly.
Preferably, the waste recycling device comprises an air cylinder, a 7-shaped vertical block, a sliding block and an air clamp, wherein the air cylinder is fixed on the 7-shaped vertical block, the sliding block is connected to the air cylinder, and the air clamp is arranged on the sliding block.
Preferably, one side of the welding device is also provided with a cleaning device, the cleaning device comprises a fixed plate, a motor and a rotary rubbing knife, the motor is arranged on the fixed plate, and the rotary rubbing knife is arranged on one side of the motor.
Compared with the prior art, the invention has the beneficial effects that: the automatic tin feeding and welding device has the advantages that the defects of the prior art are overcome, manual feeding, tin feeding and welding are replaced by automation, the production efficiency and quality are improved, the production cost and the labor cost are reduced, the damage and the quality guarantee are not easy to occur in the welding process, the overall quality of products is improved, the development of enterprises and industries is facilitated, and the market share is improved.
Drawings
FIG. 1 is a schematic diagram of the overall structure of the present invention;
FIG. 2 is a schematic view of a partial structure of the present invention;
FIG. 3 is a schematic view of a partial structure of the present invention;
FIG. 4 is a schematic view of a partial structure of the present invention;
FIG. 5 is a schematic view of a partial structure of the present invention;
FIG. 6 is a schematic view of a partial structure of the present invention;
FIG. 7 is a schematic view of a partial structure of the present invention;
FIG. 8 is a schematic view of a partial structure of the present invention;
FIG. 9 is a schematic view of a partial structure of the present invention;
fig. 10 is a schematic view of a partial structure of the present invention.
Detailed Description
In order to describe the technical solution of the present invention in detail, the following description will be made clearly and completely by referring to the drawings of the embodiments of the present invention. It is apparent that the described embodiments are some, but not all, of the embodiments of the present invention, and that all other embodiments, based on the described embodiments of the present invention, obtained by one of ordinary skill in the art without creative effort, are within the scope of protection of the present invention.
As shown in fig. 1 to 10, an automatic terminal tin feeding and welding mechanism comprises a tin feeding and welding device 2 arranged on a mounting frame 1, wherein the tin feeding and welding device 2 comprises a rotary table device 3, a terminal detecting device 4, a tin feeding device 5, a tin wire detecting device 6, a welding device 7 and a waste recycling device 8, the rotary table device 3 comprises a motor 31, a rotary table 32 and an index plate 33, the rotary table 32 is arranged above the index plate 33, the motor 31 is arranged on one side of the index plate 33, a rotary table clamp 34 is arranged on the rotary table 32, each rotary table clamp 34 corresponds to the terminal detecting device 4, the tin feeding device 5, the tin wire detecting mechanism 6, the welding device 7 and the waste recycling device 8 respectively, one side of the tin feeding and welding device 11 is further provided with a feeding device 10 and a feeding device 9, and the vibrating table 10 is arranged on one side of the feeding device 9.
The feeding device 9 comprises a transverse pushing air cylinder 91, a terminal air clamp 92, a baffle block 93, a transition seat 94 and a direct vibration track 95, one end of the direct vibration track 95 is connected to a discharge hole 101 of the vibration disc 10, the other end of the direct vibration track 95 is connected to the baffle block 93, the lower end of the baffle block 93 is provided with a baffle air cylinder 96, the baffle block 93 and the transition seat 94 are arranged in parallel, the transverse pushing air cylinder 91 is arranged on one side of the baffle block 93 and one side of the transition seat 94, a track 97 is arranged on the transverse pushing air cylinder 91, 2 terminal air clamps 92 are arranged on the track 97 and suspended above the baffle block 93 and the transition seat 94, a vertical fixing block 41 is arranged on the terminal detection device 4, a U-shaped photoelectric sensor 42 is arranged on one side of the fixing block 41, and a notch of the U-shaped photoelectric sensor 42 is matched with the size of the turntable clamp 34.
The terminal is blocked by a material blocking block at a designated position by vibrating a disc to wait, two terminal air clamps move simultaneously, one terminal air clamp 1 moves onto a gear block, the other terminal air clamp 2 moves onto a transition seat, the terminal air clamp 1 clamps the terminal on the gear block, the terminal air clamp 2 descends to clamp the terminal on the transition seat after being in place, the terminal air clamp 1 clamps the terminal and then blocks a material cylinder to descend, the material distributing cylinder is ejected simultaneously, the next terminal is propped against, the rotary table top clamp cylinder 1 stretches out to jack the rotary table clamp, the terminal is released after the transverse moving cylinder starts the cylinder to push the terminal air clamp 1 to descend and then is put into a terminal transition groove, the terminal is simultaneously released with the rotary table top clamp cylinder by the terminal air clamp 2, the rotary table clamp clamps the terminal, the material blocking cylinder and the material distributing cylinder are recovered when the transverse moving cylinder starts to be in place, the next terminal waits, the rotary table rotates, if the terminal is not bright, otherwise, the follow-up station does not act, the rotary table is skipped, and the terminal station continues to work after the terminal station is waiting.
The tin feeding device 5 comprises a tin feeder 51, an air shear 52 and a terminal guide tube 53, wherein the tin feeder 51 is connected with the terminal guide tube 53, a guide tube cylinder 54 is arranged on one side of the terminal guide tube 53, the air shear 52 is suspended and fixed above the terminal guide tube 53, the tin wire detection mechanism 6 comprises a vertical fixing plate 61, a detection transverse pushing cylinder 62 is arranged on the fixing plate, a linear track block 63 is arranged on the detection transverse pushing cylinder 62, an L-shaped block detection needle 64 is further fixed on the linear track block 63, and an inductor 65 is arranged on one side of the L-shaped block detection needle 64.
After the rotary table rotates in place, the guide tube cylinder pushes out the terminal guide tube to sleeve the terminal, the tin feeder feeds tin according to the specified length, the tin wire penetrates into the guide tube cylinder to be recovered, the air shear descends, the tin feeder returns after cutting the tin wire, the tin feeder recovers the excessive tin wire until the tin wire is received into the terminal guide tube, the rotary table rotates in place and then detects the pushing out of the cylinder, the detecting needle is inserted into the terminal tin loading hole, if the terminal is loaded with tin, the detecting needle is not pushed in place, the detecting cylinder continues pushing out to drive the inductor to move, the induction lamp is on, if the terminal is not loaded with tin, the detecting needle is pushed to the bottom, the inductor lamp is kept to be off, and if the terminal is not loaded with tin, the next station does not act, the terminal is automatically put to the waste material taking mechanism.
The welding device 7 comprises a protective sleeve 71 and a welding assembly 72, the welding assembly 72 comprises a lifting cylinder 73, a welding head clamp 74 and a linear track 76, the linear track 76 is fixed on the lifting cylinder 73, welding clamp cylinders 75 are arranged on the left side and the right side of the linear track 76, sliding blocks 77 are arranged on the two end tracks of the linear track 76, the welding head clamp 74 is arranged on the sliding blocks 77, the protective sleeve 71 is sleeved on the welding assembly 72, the waste recycling device 8 comprises a cylinder 81, a 7-shaped vertical block 82, a sliding block 83 and an air clamp 84, the cylinder 81 is fixed on the 7-shaped vertical block 82, the cylinder 81 is connected with the sliding block 83, the air clamp 84 is arranged on the sliding block 83, a cleaning device 111 is further arranged on one side of the welding device 7, the cleaning device 111 comprises a fixed plate 112, a motor 113 and a rotary rubbing knife 114, the motor 113 is arranged on the fixed plate 112, and the rotary rubbing knife 114 is arranged on one side of the motor 113.
The lifting cylinder is lifted in place after the turntable rotates in place, the welding clamp cylinders on two sides are lifted out after the lifting is in place, the welding head is guaranteed to be in full contact with the terminals, the welding machine is started, the terminals begin to heat and melt tin for welding, the welding clamp cylinders retract to loosen the terminals after the welding is completed, meanwhile, an external air pipe is used for blowing and cooling, the lifting cylinder returns, the lifting clamp cylinder is lifted out of the turntable clamp after waiting for 0.5S, the terminals are taken out, the turntable rotates and then repeatedly moves, after 3-5 terminals are welded, the lifting cylinder returns to the position, the welding clamp cylinder returns after being lifted out for 1.5S (cleaning the welding head for 1.5S), and the rotary rubbing knife is started to keep rotating all the time.
The invention solves the defects of the prior art, replaces manual feeding, tin feeding and welding by automation, improves the production efficiency and quality, reduces the production cost and labor cost, ensures the difficulty in damaging and guaranteeing the quality in the welding process, improves the overall quality of the product, is beneficial to the development of enterprises and industries, and improves the market share.
The embodiments of the present invention have been described in detail with reference to the drawings, but the present invention is not limited to the above embodiments, and various changes can be made within the knowledge of those skilled in the art without departing from the spirit of the present invention.
Claims (1)
1. Automatic tin soldering mechanism that goes up of terminal, including installing last tin welding set (2) on mounting bracket (1), its characterized in that: the tin feeding welding device (2) comprises a turntable device (3), a terminal detection device (4), a tin feeding device (5), a tin wire detection device (6), a welding device (7) and a waste recycling device (8), wherein the turntable device (3) comprises a motor (31), a turntable (32) and an index plate (33), the turntable (32) is arranged above the index plate (33), the motor (31) is arranged on one side of the index plate (33), a turntable clamp (34) is arranged on the turntable (32), and each turntable clamp (34) corresponds to the terminal detection device (4), the tin feeding device (5), the tin wire detection device (6), the welding device (7) and the waste recycling device (8) respectively;
a feeding device (11) is further arranged on one side of the tin feeding welding device (2), the feeding device comprises a vibration disc (10) and a feeding device (9), and the vibration disc (10) is arranged on one side of the feeding device (9);
the feeding device (9) comprises a transverse pushing cylinder (91), a terminal air clamp (92), a blocking block (93), a transition seat (94) and a direct vibration track (95), one end of the direct vibration track (95) is connected to a discharge hole (101) of the vibration disc (10), the other end of the direct vibration track is connected to the blocking block (93), the blocking cylinder (96) is arranged at the lower end of the blocking block (93), the blocking block (93) and the transition seat (94) are arranged in parallel, the transverse pushing cylinder (91) is arranged on one side of the blocking block (93) and one side of the transition seat (94), a track (97) is arranged on the transverse pushing cylinder (91), and 2 terminal air clamps (92) are arranged on the track (97) in a suspending mode and above the blocking block (93) and the transition seat (94).
The terminal detection device (4) is provided with a vertical fixing block (41), one side of the vertical fixing block (41) is provided with a U-shaped photoelectric sensor (42), and a notch of the U-shaped photoelectric sensor (42) is matched with the turntable clamp (34);
the tin conveying device (5) comprises a tin conveying device (51), an air shear (52) and a terminal guide tube (53), wherein the tin conveying device (51) is connected with the terminal guide tube (53), a guide tube cylinder (54) is arranged on one side of the terminal guide tube (53), and the air shear (52) is suspended and fixed above the terminal guide tube (53);
the tin wire detection device (6) comprises a vertical fixing plate (61), a detection transverse pushing cylinder (62) is arranged on the fixing plate, a linear track block (63) is arranged on the detection transverse pushing cylinder (62), an L-shaped block detection needle (64) is further fixed on the linear track block (63), and an inductor (65) is arranged on one side of the L-shaped block detection needle (64);
the welding device (7) comprises a protective sleeve (71) and a welding assembly (72), the welding assembly (72) comprises a lifting cylinder (73), a welding head clamp (74) and a linear rail (76), the linear rail (76) is fixed on the lifting cylinder (73), the welding clamp cylinder (75) is arranged on the left side and the right side of the linear rail (76), sliding blocks (77) are arranged on the rails at the two ends of the linear rail (76), the welding head clamp (74) is arranged on the sliding blocks (77), and the protective sleeve (71) is sleeved on the welding assembly (72);
the waste recycling device (8) comprises an air cylinder (81), a 7-shaped vertical block (82), a recycling sliding block (83) and an air clamp (84), wherein the air cylinder (81) is fixed on the 7-shaped vertical block (82), the air cylinder (81) is connected with the recycling sliding block (83), and the air clamp (84) is installed on the recycling sliding block (83);
one side of the welding device (7) is further provided with a cleaning device (111), the cleaning device (111) comprises a fixed plate (112), a welding motor (113) and a rotary rubbing knife (114), the welding motor (113) is arranged on the fixed plate (112), and the rotary rubbing knife (114) is arranged on one side of the welding motor (113).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811279217.5A CN109277665B (en) | 2018-10-30 | 2018-10-30 | Automatic tin-feeding welding mechanism for terminal |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811279217.5A CN109277665B (en) | 2018-10-30 | 2018-10-30 | Automatic tin-feeding welding mechanism for terminal |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109277665A CN109277665A (en) | 2019-01-29 |
| CN109277665B true CN109277665B (en) | 2023-09-12 |
Family
ID=65174639
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811279217.5A Active CN109277665B (en) | 2018-10-30 | 2018-10-30 | Automatic tin-feeding welding mechanism for terminal |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109277665B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110405309B (en) * | 2019-07-26 | 2021-04-13 | 湖南力王新能源有限公司 | Electronic component welding line mechanism capable of continuously processing |
| CN113020739A (en) * | 2021-03-29 | 2021-06-25 | 揭阳市洽泰利电器有限公司 | Terminal automatic wiring welding set |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014082408A1 (en) * | 2012-11-29 | 2014-06-05 | Gu Guobiao | Wire stock automatic soldering process and wire stock automatic soldering machine |
| CN204793565U (en) * | 2015-07-13 | 2015-11-18 | 惠州汇聚电线制品有限公司 | Automatic crimping equipment of terminal in bulk |
| WO2017197769A1 (en) * | 2016-05-19 | 2017-11-23 | 李传慧 | Linear welding apparatus capable of swingingly feeding fuses |
| CN207735730U (en) * | 2018-01-04 | 2018-08-17 | 袁利祥 | A kind of circuit board automatic needle inserting tin-soldering device |
-
2018
- 2018-10-30 CN CN201811279217.5A patent/CN109277665B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| WO2014082408A1 (en) * | 2012-11-29 | 2014-06-05 | Gu Guobiao | Wire stock automatic soldering process and wire stock automatic soldering machine |
| CN204793565U (en) * | 2015-07-13 | 2015-11-18 | 惠州汇聚电线制品有限公司 | Automatic crimping equipment of terminal in bulk |
| WO2017197769A1 (en) * | 2016-05-19 | 2017-11-23 | 李传慧 | Linear welding apparatus capable of swingingly feeding fuses |
| CN207735730U (en) * | 2018-01-04 | 2018-08-17 | 袁利祥 | A kind of circuit board automatic needle inserting tin-soldering device |
Also Published As
| Publication number | Publication date |
|---|---|
| CN109277665A (en) | 2019-01-29 |
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