CN109273247A - Silent three dimensional wound core transformer low voltage line lays out line design method - Google Patents
Silent three dimensional wound core transformer low voltage line lays out line design method Download PDFInfo
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- CN109273247A CN109273247A CN201811388698.3A CN201811388698A CN109273247A CN 109273247 A CN109273247 A CN 109273247A CN 201811388698 A CN201811388698 A CN 201811388698A CN 109273247 A CN109273247 A CN 109273247A
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- head
- outlet row
- head outlet
- silent
- low pressure
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
- H01F41/076—Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
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- Engineering & Computer Science (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Coils Of Transformers For General Uses (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention provides a silent three dimensional wound core transformer low voltage lines to lay out line design method, it is related to design of transformer technical field, it includes: to connect first head outlet row in the first head of low pressure that silent three dimensional wound core transformer low voltage line provided by the invention, which lays out line design method, connects last head outlet row in low pressure end head；In winding process, first head outlet row and last head outlet row is set to both pass through end circle and the gear for limit, positioned at the outside of coil.It alleviates the first head of the relevant technologies mesolow and low pressure end head carries out the technical issues of bending the production process for increasing silent three-dimensional winding iron core, increasing working hour.
Description
Technical field
The present invention relates to design of transformer technical fields, more particularly, to a kind of silent three dimensional wound core transformer low voltage line
Lay out line design method.
Background technique
Silent three dimensional wound core one-pass molding, the coiling directly on silent three dimensional wound core.But in coil winding,
Due to there is gear clamping line circle both ends on spooling equipment, the first head of low pressure and low pressure end head can not axially be drawn from coil.
The method that the relevant technologies generally use is: the first head of low pressure and low pressure end head being first embedded in end turn, to coil
It after coiling, is removed from mold, then the first head of low pressure and low pressure end head is bent 90 degree, draw coil end face.The portion vacated
Divide and is tamped with end circle.The first head of low pressure and low pressure end head are subjected to the production process that bending increases silent three-dimensional winding iron core, increased
Working hour；In addition, the tape for being wound in coil outer need to be disassembled when the first head of low pressure and low pressure end head are drawn coil,
Loosen the tape positioned at end turn.
Summary of the invention
The purpose of the present invention is to provide a kind of silent three dimensional wound core transformer low voltage lines to lay out line design method, with slow
The first head of decorrelation technique mesolow and low pressure end head carry out the production process that bending increases silent three-dimensional winding iron core, increase working hour
The technical issues of.
It includes: to connect in the first head of low pressure that silent three dimensional wound core transformer low voltage line provided by the invention, which lays out line design method,
Adaper head outlet row connects last head outlet row in low pressure end head；
In winding process, the first head outlet row and the last head outlet row is made to both pass through end circle and the tooth for limit
Wheel, positioned at the outside of coil.
Optionally, the extending direction of the first head of the low pressure is vertical with the extending direction of the first head outlet row, the low pressure
The extending direction of last head is vertical with the extending direction of the last head outlet row.
Optionally, make the outer surface of the first head outlet row concordant with the outer peripheral surface of coil where the first head of the low pressure；Make
The outer surface of the end head outlet row is parallel with the outer peripheral surface of coil where the head of the low pressure end.
Optionally, it offers on the circle of the end and is opened for what the first head outlet row and the last head outlet row passed through
Mouthful.
Optionally, the first head of the low pressure is connect by welding with the first head outlet row, low pressure end head with
The end head outlet row connects by welding.
Optionally, it offers on the gear and leads to for what the first head outlet row and the last head outlet row passed through
Hole.
Optionally, the through-hole includes square hole slot and arc groove, and the arc groove is connected to the square hole slot.
Optionally, make 80 ° -90 ° of range of the corresponding central angle of the arc groove.
Optionally, the width far from described Gear axis one end of the square hole slot is made to be greater than the close institute of the square hole slot
State the width of Gear axis one end.
Optionally, when connecting the last head outlet row and the low pressure end head, the end head outlet row is located at the arc
It is after the end head outlet row is connect with low pressure end head, the last head outlet row is mobile from the arc groove in slot
The square hole slot.
It includes: to connect in the first head of low pressure that silent three dimensional wound core transformer low voltage line provided by the invention, which lays out line design method,
Adaper head outlet row connects last head outlet row in low pressure end head；In winding process, wear first head outlet row and last head outlet row
End circle and the gear for limit are crossed, positioned at the outside of coil.First head outlet row and last head outlet row are from coil axis to drawing
Out, avoid influencing the placement of end circle.First head outlet row and last head outlet row are to be flexible coupling, and can be carried out easily after axial lead curved
Folding.It after the completion of coiling, no longer needs to that conducting wire is drawn and bent, reduces production process, save working hour；In addition, no longer need to by
The tape for being wound in end turn is disassembled, and anti-not-go-end insulation generates loosening.
Detailed description of the invention
Technical solution in order to illustrate more clearly of the specific embodiment of the invention or in the related technology, below will be to specific
Attached drawing needed in embodiment or description of Related Art is briefly described, it should be apparent that, it is described below
Attached drawing is some embodiments of the present invention, for those of ordinary skill in the art, before not making the creative labor
It puts, is also possible to obtain other drawings based on these drawings.
Fig. 1 is the scheme that silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention lays out line design method
Figure；
Fig. 2 is the coil that silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention lays out line design method
Coiling schematic diagram；
Fig. 3 silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention lays out line design method and uses
Hold the schematic diagram of circle；
Fig. 4 silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention lays out line design method and uses
The schematic diagram of gear.
Icon: the first head outlet row of 100-；The first head of 110- low pressure；The end 200- head outlet row；The end 300- circle；310- is opened
Mouthful；400- gear；410- through-hole；411- square hole slot；412- arc groove；500- coil；600- low pressure inner cylinder.
Specific embodiment
Technical solution of the present invention is clearly and completely described below in conjunction with attached drawing, it is clear that described implementation
Example is a part of the embodiment of the present invention, instead of all the embodiments.Based on the embodiments of the present invention, ordinary skill
Personnel's every other embodiment obtained without making creative work, shall fall within the protection scope of the present invention.
In the description of the present invention, it should be noted that term " center ", "upper", "lower", "left", "right", "vertical",
The orientation or positional relationship of the instructions such as "horizontal", "inner", "outside" be based on the orientation or positional relationship shown in the drawings, merely to
Convenient for description the present invention and simplify description, rather than the device or element of indication or suggestion meaning must have a particular orientation,
It is constructed and operated in a specific orientation, therefore is not considered as limiting the invention.In addition, term " first ", " second ",
" third " is used for descriptive purposes only and cannot be understood as indicating or suggesting relative importance.
In the description of the present invention, it should be noted that unless otherwise clearly defined and limited, term " installation ", " phase
Even ", " connection " shall be understood in a broad sense, for example, it may be being fixedly connected, may be a detachable connection, or be integrally connected；It can
To be mechanical connection, it is also possible to be electrically connected；It can be directly connected, can also can be indirectly connected through an intermediary
Connection inside two elements.For the ordinary skill in the art, above-mentioned term can be understood at this with concrete condition
Concrete meaning in invention.
As depicted in figs. 1 and 2, silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention is designed around outlet
Method includes: to connect first head outlet row 100 in the first head 110 of low pressure, connects last head outlet row 200 in low pressure end head；
In winding process, first head outlet row 100 and last head outlet row 200 is made to both pass through end circle 300 and the tooth for limit
Wheel 400, positioned at the outside of coil 500.
When coiling, low pressure inner cylinder 600 is located between two gears 400 of spooling equipment.500 first end and second end of coil
It is equipped with end circle 300, end circle 300 plays insulating effect.Positioned at the end of 500 first end of coil circle 300 and close coil 500 first
The inside face contact of the gear 400 at end, positioned at end circle 300 and the gear close to 500 second end of coil of 500 second end of coil
400 inside face contact.First head outlet row 100 and last head outlet row 200 are drawn from the first end of coil 500, and pass through position
300 and gear 400 are enclosed in the end of 500 first end of coil, the first head outlet row 100 and last head outlet row 200 drawn from gear 400
It is adhered to the lateral surface of gear 400, gear 400 rotates when coiling, and first head outlet row 100 and end head outlet row 200 are and gear
400 and coil 500 rotate synchronously, do not influence the connection of first head outlet row 100 and last head outlet row 200 and conducting wire, stablize safe.
Optionally, the extending direction of the first head 110 of low pressure is vertical with the extending direction of first head outlet row 100, low pressure end head
Extending direction is vertical with the extending direction of last head outlet row 200.
Axis direction of the extending direction of the extending direction of first head outlet row 100 and last head outlet row 200 with coil 500
In parallel.First head outlet row 100 and last head outlet row 200 are along the axial lead of coil 500.The extending direction of the first head 110 of low pressure
Vertical with the extending direction of first head outlet row 100, the extending direction of the extending direction of low pressure end head and last head outlet row 200 hangs down
Directly, the winding to coil 500 is avoided to impact.
In some embodiments, the inner surface of first head outlet row 100 and the outer peripheral surface of the first 110 place coil 500 of head of low pressure
Contact, the periphery face contact of coil 500 where the inner surface and low pressure end head of last head outlet row 200.What two coils 500 protruded
Part is filled with cardboard, guarantees the smooth neat of coil 500.
In other embodiments, make the outer of the outer surface of first head outlet row 100 and the first 110 place coil 500 of head of low pressure
Circumferential surface is concordant；Keep the outer surface of last head outlet row 200 parallel with the outer peripheral surface of coil 500 where the head of low pressure end.
As shown in Figure 1, in the coil 500 where first head outlet row 100, along the radial direction and first head outlet of the coil 500
The thickness for arranging 100 opposite parts, less than the thickness of first 100 left part of head outlet row, to be formed on coil 500 for putting
The groove of first head outlet row 100 is set, first head outlet row 100 is placed in the groove, and upper surface and its left part coil 500
Outer peripheral surface is concordant.In the coil 500 where last head outlet row 200, along radial direction and last 200 phase of head outlet row of the coil 500
Pair part thickness, less than the thickness of last 200 left part of head outlet row, to be formed on coil 500 for placing last head
The groove of outlet row 200, last head outlet row 200 are placed in the groove, and the upper surface of last head outlet row 200 and its left part
The outer peripheral surface of coil 500 is concordant.The above-mentioned set-up mode of first head outlet row 100 and last head outlet row 200, avoids because of first head outlet
The setting of row 100 and last head outlet row 200, keep the overall dimensions of coil 500 excessive.
As shown in figure 3, offering the opening passed through for first head outlet row 100 and last head outlet row 200 on end circle 300
310.The width of opening 310 is equal with the width of first head outlet row 100 and last head outlet row 200.First head outlet row 100 and last head
Outlet row 200 is respectively positioned in opening 310, does not influence the placement of end circle 300, and making end circle 300 still is the entirety of a fastening, is guaranteed
The mechanical strength of end circle 300, and then improve the anti-sudden short circuit ability of transformer.
Optionally, the first head 110 of low pressure is connect by welding with first head outlet row 100, and low pressure end head goes out with last head
Line row 200 connects by welding.
Optionally, the through-hole passed through for first head outlet row 100 and last head outlet row 200 is offered on gear 400
410.First head outlet row 100 and last head outlet row 200 can be drawn from the through-hole 410 on gear 400, low without repeatedly bending
Press conducting wire, the one-pass molding degree of lifting lead wire.
Optionally, through-hole 410 includes square hole slot 411 and arc groove 412, and arc groove 412 is connected to square hole slot 411.Such as Fig. 4
Shown, square hole slot 411 is located at the right side of arc groove 412, and is connected to arc groove 412.Circumferential direction of the arc groove 412 along gear 400
Extend, the range of the corresponding central angle of arc groove 412 is 80 ° -90 °.In the present embodiment, the corresponding central angle of arc groove 412 is
90°.When connecting last head outlet row 200 and low pressure end head, last head outlet row 200 is located in arc groove 412, last head outlet row 200
After connecting with low pressure end head, last head outlet row 200 is moved into square hole slot 411 from arc groove 412.
The width of 400 axis one end of separate gear of square hole slot 411 is greater than 400 axis one of close gear of square hole slot 411
The width at end.Position-limiting action is played to the first head outlet row 100 being placed in through-hole 410 and last head outlet row 200.
It includes: in low pressure that silent three dimensional wound core transformer low voltage line provided in an embodiment of the present invention, which lays out line design method,
First head 110 connects first head outlet row 100, connects last head outlet row 200 in low pressure end head；In winding process, make first head outlet row
100 and last head outlet row 200 both pass through end circle 300 and the gear 400 for limit, positioned at the outside of coil 500.First head outlet
Row 100 and the last axial lead from coil 500 of head outlet row 200, avoid the placement for influencing end circle 300.First head outlet row 100
It is to be flexible coupling with last head outlet row 200, can be bent easily after axial lead.After the completion of coiling, no longer need to carry out in conducting wire
It draws and bending, reduction production process saves working hour；In addition, no longer needing to tear open the tape for being wound in 500 end of coil
Solution prevents the tape of end from generating loosening.
Finally, it should be noted that the above embodiments are only used to illustrate the technical solution of the present invention., rather than its limitations；To the greatest extent
Pipe present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that: its according to
So be possible to modify the technical solutions described in the foregoing embodiments, or to some or all of the technical features into
Row equivalent replacement；And these are modified or replaceed, various embodiments of the present invention technology that it does not separate the essence of the corresponding technical solution
The range of scheme.
Claims (10)
1. a kind of silent three dimensional wound core transformer low voltage line lays out line design method characterized by comprising in the first head of low pressure
First head outlet row is connected, connects last head outlet row in low pressure end head；
In winding process, the first head outlet row and the last head outlet row is made to both pass through end circle and the gear for limit, position
In the outside of coil.
2. silent three dimensional wound core transformer low voltage line according to claim 1 lays out line design method, which is characterized in that
The extending direction of the first head of low pressure is vertical with the extending direction of the first head outlet row, the extending direction of low pressure end head with
The extending direction of the end head outlet row is vertical.
3. silent three dimensional wound core transformer low voltage line according to claim 1 lays out line design method, which is characterized in that
Keep the outer surface of the first head outlet row concordant with the outer peripheral surface of coil where the first head of the low pressure；Make the last head outlet row
Outer surface is parallel with the outer peripheral surface of coil where the head of the low pressure end.
4. silent three dimensional wound core transformer low voltage line according to claim 1 lays out line design method, which is characterized in that
The opening passed through for the first head outlet row and the last head outlet row is offered on the circle of the end.
5. silent three dimensional wound core transformer low voltage line according to claim 1 lays out line design method, which is characterized in that
The first head of low pressure is connect by welding with the first head outlet row, and low pressure end head and the last head outlet row are logical
The mode for crossing welding connects.
6. silent three dimensional wound core transformer low voltage line according to claim 1 lays out line design method, which is characterized in that
The through-hole passed through for the first head outlet row and the last head outlet row is offered on the gear.
7. silent three dimensional wound core transformer low voltage line according to claim 6 lays out line design method, which is characterized in that
The through-hole includes square hole slot and arc groove, and the arc groove is connected to the square hole slot.
8. silent three dimensional wound core transformer low voltage line according to claim 7 lays out line design method, which is characterized in that
Make 80 ° -90 ° of range of the corresponding central angle of the arc groove.
9. silent three dimensional wound core transformer low voltage line according to claim 7 lays out line design method, which is characterized in that
The width far from described Gear axis one end of the square hole slot is set to be greater than close described Gear axis one end of the square hole slot
Width.
10. silent three dimensional wound core transformer low voltage line according to claim 7 lays out line design method, feature exists
In when connecting the last head outlet row and the low pressure end head, the end head outlet row is located in the arc groove, the end head
After outlet row is connect with low pressure end head, the last head outlet row is moved into the square hole slot from the arc groove.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388698.3A CN109273247B (en) | 2018-11-20 | 2018-11-20 | Design method for low-voltage wire winding-out wire of closed three-dimensional wound core transformer |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811388698.3A CN109273247B (en) | 2018-11-20 | 2018-11-20 | Design method for low-voltage wire winding-out wire of closed three-dimensional wound core transformer |
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| Publication Number | Publication Date |
|---|---|
| CN109273247A true CN109273247A (en) | 2019-01-25 |
| CN109273247B CN109273247B (en) | 2021-05-18 |
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|---|---|---|---|
| CN201811388698.3A Active CN109273247B (en) | 2018-11-20 | 2018-11-20 | Design method for low-voltage wire winding-out wire of closed three-dimensional wound core transformer |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110085415A (en) * | 2019-05-14 | 2019-08-02 | 慈溪市大华电器有限公司 | A kind of gear die for wound core |
| CN110690044A (en) * | 2019-09-19 | 2020-01-14 | 上海置信电气股份有限公司 | Three-dimensional iron core coil winding gear structure and device |
| CN112951588A (en) * | 2021-02-02 | 2021-06-11 | 深圳市星特科技有限公司 | Winding forming equipment and process based on mixed alpha winding technology |
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| US20170154723A1 (en) * | 2014-05-09 | 2017-06-01 | Hitachi Metals, Ltd. | Core case unit, coil component, and method for producing coil component |
| CN107546005A (en) * | 2016-06-24 | 2018-01-05 | 黄石市金雀电气有限公司 | The isometric 3-D triangle of Pyatyi, which is remained silent, rolls up iron core |
| CN207663899U (en) * | 2017-11-30 | 2018-07-27 | 广东敞开电气有限公司 | The loop construction of three dimensional wound core transformer |
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| CN200990277Y (en) * | 2006-09-08 | 2007-12-12 | 中电电气集团有限公司 | Elliptic foil type coil with insulating drum |
| CN203456280U (en) * | 2013-09-27 | 2014-02-26 | 四川风发电气科技有限公司 | Low-voltage coil rolling fixture of oil immersed three-dimensional rolling core transformer |
| US20170154723A1 (en) * | 2014-05-09 | 2017-06-01 | Hitachi Metals, Ltd. | Core case unit, coil component, and method for producing coil component |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110085415A (en) * | 2019-05-14 | 2019-08-02 | 慈溪市大华电器有限公司 | A kind of gear die for wound core |
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| CN112951588A (en) * | 2021-02-02 | 2021-06-11 | 深圳市星特科技有限公司 | Winding forming equipment and process based on mixed alpha winding technology |
| CN112951588B (en) * | 2021-02-02 | 2021-11-05 | 深圳市星特科技有限公司 | Winding forming equipment and process based on mixed alpha winding technology |
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| CN109273247B (en) | 2021-05-18 |
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Effective date of registration: 20210903 Address after: 200050 East District, 1st floor, building 2, no.588-590, Tianshan West Road, Changning District, Shanghai Patentee after: Shanghai Zhixin Intelligent Electric Co., Ltd Patentee after: SHANGHAI ZHIXIN ELECTRIC AMORPHOUS Co.,Ltd. Patentee after: SHANGHAI ZHIXIN RIGANG ELECTRIC Co.,Ltd. Address before: 200050 East District, 1st floor, building 2, no.588-590, Tianshan West Road, Changning District, Shanghai Patentee before: Shanghai Zhixin Intelligent Electric Co., Ltd |
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Address after: 200050 East District, 1st floor, building 2, no.588-590, Tianshan West Road, Changning District, Shanghai Patentee after: Shanghai Xinxin Electric Co.,Ltd. Patentee after: SHANGHAI ZHIXIN ELECTRIC AMORPHOUS Co.,Ltd. Patentee after: SHANGHAI ZHIXIN RIGANG ELECTRIC Co.,Ltd. Address before: 200050 East District, 1st floor, building 2, no.588-590, Tianshan West Road, Changning District, Shanghai Patentee before: Shanghai Zhixin Intelligent Electric Co.,Ltd. Patentee before: SHANGHAI ZHIXIN ELECTRIC AMORPHOUS Co.,Ltd. Patentee before: SHANGHAI ZHIXIN RIGANG ELECTRIC Co.,Ltd. |
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