CN109269325B - Heat exchanger with disc type scouring device - Google Patents
Heat exchanger with disc type scouring device Download PDFInfo
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- CN109269325B CN109269325B CN201811055843.6A CN201811055843A CN109269325B CN 109269325 B CN109269325 B CN 109269325B CN 201811055843 A CN201811055843 A CN 201811055843A CN 109269325 B CN109269325 B CN 109269325B
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- heat exchanger
- scouring
- cam
- cylinder
- pipes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28D—HEAT-EXCHANGE APPARATUS, NOT PROVIDED FOR IN ANOTHER SUBCLASS, IN WHICH THE HEAT-EXCHANGE MEDIA DO NOT COME INTO DIRECT CONTACT
- F28D7/00—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall
- F28D7/16—Heat-exchange apparatus having stationary tubular conduit assemblies for both heat-exchange media, the media being in contact with different sides of a conduit wall the conduits being arranged in parallel spaced relation
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F28—HEAT EXCHANGE IN GENERAL
- F28G—CLEANING OF INTERNAL OR EXTERNAL SURFACES OF HEAT-EXCHANGE OR HEAT-TRANSFER CONDUITS, e.g. WATER TUBES OR BOILERS
- F28G9/00—Cleaning by flushing or washing, e.g. with chemical solvents
Abstract
A heat exchanger with a disc type scouring device belongs to the technical field of heat exchanger cleaning. The method is characterized in that: the plurality of scouring bins (16) are spliced into a ring shape coaxial with the heat exchanger (1), one side of each scouring bin (16) close to the heat exchanger (1) is provided with a plurality of scouring pipes (17), the scouring pipes (17) correspond to the heat exchange pipes (101) one by one and are coaxial with the corresponding heat exchange pipes (101), and the pushing mechanisms are connected with the scouring bins (16) one by one and push the scouring bins (16) to move horizontally; the pushing mechanism comprises a feeding motor (4), a conversion motor (5), a screw rod (11) and a cam (19), an output shaft of the feeding motor (4) is connected with the screw rod (11) and drives the screw rod (11) to synchronously rotate, and an output shaft of the conversion motor (5) is connected with the cam (19) and drives the cam (19) to rotate. The heat exchanger with the disc type scouring device realizes the online cleaning of the heat exchanger, and cannot cause obstruction to the use of the heat exchanger.
Description
Technical Field
A heat exchanger with a disc type scouring device belongs to the technical field of heat exchanger cleaning.
Background
The shell-and-tube heat exchanger is a dividing wall type heat exchanger which uses the wall surface of the tube bundle enclosed in the shell as the heat transfer surface, and the heat exchanger has simple structure and reliable operation, can be made of various structural materials (mainly metal materials), can be used under high temperature and high pressure, and is the most widely applied type at present.
The oil field can adopt the shell and tube heat exchanger to retrieve the geothermal energy in oil field usually, thereby utilize geothermol power to improve the oil temperature, reduce the viscosity of oil, make things convenient for the transport of oil, because the on-the-spot aquatic of oil field contains oily too much impurity, consequently can the incrustation scale in the heat exchange tube of shell and tube heat exchanger when using, the existence of incrustation scale can influence the heat exchange efficiency of heat exchanger, hinder the flow through water in the heat exchange tube, the use of heat exchanger has been influenced, consequently, need regularly clear up the heat exchanger, but current clearance in-process need clear up the heat exchanger again after stopping using, the use of heat exchanger has been influenced, and because the cycle of clearing up is shorter, need frequent use of stopping the heat exchanger, the use of shell and tube heat exchanger has greatly been influenced, and the clearance is very incomplete.
Disclosure of Invention
The technical problem to be solved by the invention is as follows: the defects of the prior art are overcome, the heat exchange tube of the heat exchanger can be cleaned on line, and the heat exchanger with the disc type scouring device is prevented from being frequently used.
The technical scheme adopted by the invention for solving the technical problems is as follows: this heat exchanger with disc flushing device, including the heat exchanger, the heat exchanger is that both ends confined cylindricly, and the parallel is provided with many heat exchange tubes in the heat exchanger, and the heat exchanger is all stretched out at the both ends of heat exchange tube, and the heat exchange tube of heat exchanger one end of intaking is provided with into a section of thick bamboo, and a section of thick bamboo and the coaxial setting of heat exchanger, its characterized in that of intaking are intake: the washing bin is provided with a plurality of washing pipes which are spliced into a ring shape coaxial with the heat exchanger, one side of each washing bin close to the heat exchanger is provided with a plurality of washing pipes, the washing pipes correspond to the heat exchange pipes one by one and are coaxially arranged with the corresponding heat exchange pipes, the washing bin is provided with a water inlet, and the pushing mechanism is connected with the washing bin one by one and pushes the washing bin to move horizontally so that the washing pipes on the washing bin are communicated with the water inlet ends of the corresponding heat exchange pipes;
the pushing mechanism comprises a feeding motor, a conversion motor, a screw rod and a cam, the screw rod and the heat exchanger are coaxially arranged, the middle of the cam is in threaded connection with the screw rod, an output shaft of the feeding motor is connected with the screw rod and drives the screw rod to synchronously rotate, an output shaft of the conversion motor is connected with the cam and drives the cam to rotate, and a shifting portion used for shifting the flushing bin is arranged on the cam.
Preferably, the output shaft of the conversion motor is coaxially provided with a turntable, the turntable and the cam are coaxially arranged, the side part of the turntable is provided with a plurality of guide rods which are arranged in parallel with the screw rod at intervals, and the cam is provided with guide holes which correspond to the guide rods one to one and are in sliding connection with the corresponding guide rods.
Preferably, the flushing bin is connected with a delivery pump, and the water inlets of the flushing bins are respectively communicated with the water outlet end of the delivery pump through water inlet pipes.
Preferably, the output end of the delivery pump is provided with a dispersion pipe, the side part of the dispersion pipe is simultaneously communicated with the plurality of water inlet pipes, and the end part of the dispersion pipe is communicated with the water outlet end of the delivery pump.
Preferably, still include a transmission section of thick bamboo and a transition section of thick bamboo, a transmission section of thick bamboo and a transition section of thick bamboo all with the coaxial setting of heat exchanger, and a transition section of thick bamboo setting is between a transmission section of thick bamboo and the section of thick bamboo of intaking, screw rod and cam setting are in a transmission section of thick bamboo, erode the storehouse setting and in a transition section of thick bamboo, seal the setting through the baffle between a transmission section of thick bamboo and the transition section of thick bamboo.
Preferably, the transmission cylinder is internally provided with push rods which correspond to the scouring bins one to one, one end of each push rod, which is close to the scouring bins, is connected with the corresponding scouring bins after sliding through the partition plates, the push rods are in sealed connection with the partition plates, and the cams push the corresponding scouring bins to move horizontally through the push rods.
Preferably, every the push rod all the cover be equipped with the bellows outward, the bellows setting is in a transition section of thick bamboo, the one end and the baffle sealing connection of bellows, the other end with the washing storehouse sealing connection that corresponds, the one end that a transition section of thick bamboo was kept away from to the transmission section of thick bamboo is sealed, and the pressure of transmission section of thick bamboo inner chamber is greater than or equal to the pressure of a transition section of thick bamboo inner chamber.
Preferably, a baffle is arranged between the water inlet cylinder and the transition cylinder, a water seepage hole is formed in the baffle, the water seepage hole corresponds to the flushing pipe one by one and is coaxial with the corresponding flushing pipe, and the flushing pipe is in sliding connection with the water seepage hole.
Preferably, grooves are formed in the push rods around each push rod, and the shifting parts of the cams extend into the grooves of the corresponding push rods to push the push rods to move horizontally.
Compared with the prior art, the invention has the beneficial effects that:
1. the pushing mechanism of the heat exchanger with the disc type scouring device pushes the scouring bin to move horizontally one by one, and the scouring pipe is communicated with the water inlet end of the corresponding heat exchange pipe, so that part of heat exchange pipes of the heat exchanger can be scoured and cleaned, the rest of heat exchange pipes can continue to work, the heat exchanger does not need to be stopped, the online cleaning of the heat exchanger is realized, the cleaning is convenient and thorough, the heat exchange efficiency of the heat exchanger is ensured, the cleaning of the heat exchange pipes cannot cause interference to the use of the heat exchanger, the use is convenient, the heat exchange pipes of the heat exchanger can be periodically cleaned, the heat exchange effect of the heat exchanger is ensured, the conversion motor drives the cam to rotate, the stirring part of the cam can be aligned with the scouring bin one by one, the feed motor drives the screw rod to rotate, the axial movement of the cam along the screw rod is realized, and further the axial reciprocating movement of the, the pushing of the flushing bin is realized.
2. The conversion motor drives the turntable to rotate, the guide rod on the turntable is in sliding connection with the guide hole on the cam, the cam can be guided, and the cam can synchronously rotate along with the rotation of the output shaft of the turntable so as to push the scouring bin to move horizontally one by one through the cam.
3. The output end of the delivery pump is simultaneously communicated with the water inlets of the plurality of scouring bins, so that scouring water is ensured to directly enter the scouring bins, and the corresponding heat exchange tubes are scoured through the scouring tubes of the scouring bins.
4. The delivery pump passes through the dispersion pipe simultaneously with many inlet tubes intercommunication, guarantees every and can carry the entering to erode the water in scouring the storehouse, and then guarantees to erode all heat exchange tubes of heat exchanger, erodees thoroughly, has guaranteed the heat exchange efficiency of heat exchanger.
5. The transmission cylinder and the transition cylinder are arranged in a sealing mode through the partition plate, so that the phenomenon that scouring water leaks and enters the transmission cylinder to hinder the working of a screw and a cam in the transmission cylinder is avoided.
6. The scouring bin is arranged in the transition cylinder, the push rod connected with the scouring bin is arranged in the transmission cylinder, the cam pushes the corresponding scouring bin to move horizontally through the push rod, the operation is convenient, and the transmission cylinder and the transition cylinder can be sealed.
7. The corrugated pipe is arranged outside each push rod, so that the sealing arrangement between the push rods and the partition plate is ensured, water in the transition cylinder is prevented from entering the transmission cylinder, the pressure in the transmission cylinder is larger than or equal to that of the transition cylinder, and the influence of deformation of the corrugated pipe on the action of the push rods is avoided.
8. Through the baffle interval between a section of thick bamboo and the transition of intaking, be provided with the infiltration hole on the baffle, guarantee a section of thick bamboo and a transition intercommunication of intaking, guaranteed then that a section of thick bamboo and the pressure in the transition section of thick bamboo of intaking equals.
9. Each push rod is provided with a groove, and the shifting part of the cam rotates into the groove, so that the push rods move along with the cam in a synchronous axial mode.
Drawings
Fig. 1 is a perspective view of a heat exchanger with a disc flushing device.
FIG. 2 is a schematic diagram of the flushing tube pushing.
Fig. 3 is a schematic view of the cam and the push rod.
Fig. 4 is a perspective view of the cam.
Fig. 5 is a schematic view of the connection of the flushing bin and the flushing pipe.
Fig. 6 is a perspective view of the push rod.
Fig. 7 is a perspective view of the positioning frame.
Fig. 8 is a perspective view of a heat exchanger with a disk type flushing device in embodiment 2.
Fig. 9 is a perspective view of a dispensing tray.
FIG. 10 is a front cross-sectional schematic view of a distribution tray.
Fig. 11 is a front sectional view of the ball collecting barrel.
FIG. 12 is a schematic diagram of a purge ball return line.
In the figure: 1. the device comprises a heat exchanger 101, a heat exchange tube 2, a transmission cylinder 3, a transition cylinder 4, a feeding motor 5, a conversion motor 6, a fixing ring 7, a water inlet tube 8, a conveying pump 9, a mounting plate 10, a push rod 1001, a groove 11, a screw 12, a guide rod 13, a partition plate 14, a positioning frame 15, a corrugated tube 16, a scouring bin 17, a scouring tube 18, a baffle plate 19, a cam 1901, a stirring part 20, a water inlet 21, a distribution disc 22, a ball collecting cylinder 23, a filter screen 24, a ball collecting hopper 25, a distribution cylinder 26, a return tube 27, a transparent tube 28, a ball return valve 29, a discharge valve 30, an injector 31 and a scouring valve.
Detailed Description
Fig. 1 to 7 are preferred embodiments of the present invention, and the present invention will be further described with reference to fig. 1 to 12.
A heat exchanger with a disc type scouring device comprises a heat exchanger 1, wherein the heat exchanger 1 is cylindrical with two closed ends, a plurality of heat exchange tubes 101 are arranged in the heat exchanger 1 in parallel, two ends of each heat exchange tube 101 extend out of the heat exchanger 1, a water inlet barrel is arranged at the water inlet end of each heat exchange tube 101 of the heat exchanger 1, the water inlet barrel and the heat exchanger 1 are arranged coaxially, the heat exchanger further comprises a scouring bin 16 and a pushing mechanism, the scouring bin 16 is provided with a plurality of annular bodies which are spliced into a ring shape coaxial with the heat exchanger 1, one side, close to the heat exchanger 1, of each scouring bin 16 is provided with a plurality of scouring tubes 17, the scouring tubes 17 correspond to the heat exchange tubes 101 one by one and are arranged coaxially with the corresponding heat exchange tubes 101, a water inlet is formed in the scouring bin 16, and the pushing mechanism is connected with the scouring bin 16 one by one and pushes the scouring bins 16; the pushing mechanism comprises a feeding motor 4, a conversion motor 5, a screw rod 11 and a cam 19, the screw rod 11 and the heat exchanger 1 are coaxially arranged, the middle of the cam 19 is in threaded connection with the screw rod 11, an output shaft of the feeding motor 4 is connected with the screw rod 11 and drives the screw rod 11 to synchronously rotate, an output shaft of the conversion motor 5 is connected with the cam 19 and drives the cam 19 to rotate, and a shifting portion 1901 for shifting the flushing bin 16 is arranged on the cam 19. The pushing mechanism of the heat exchanger with the disc type scouring device pushes the scouring bin 16 to move horizontally one by one, and the scouring pipe 17 is communicated with the water inlet end of the corresponding heat exchange pipe 101, so that part of the heat exchange pipes 101 of the heat exchanger 1 can be scoured and cleaned, the rest of the heat exchange pipes 101 can continue to work, the heat exchanger 1 is not required to be stopped, the on-line cleaning of the heat exchanger 1 is realized, the cleaning is convenient and thorough, the heat exchange efficiency of the heat exchanger 1 is ensured, the cleaning of the heat exchange pipes 101 cannot cause interference to the use of the heat exchanger 1, the use is convenient, the heat exchange pipes of the heat exchanger 1 can be periodically cleaned, the heat exchange effect of the heat exchanger 1 is ensured, the conversion motor 5 drives the cam 19 to rotate, so that the shifting part 1901 of the cam 19 can be aligned with the scouring bin 16 one by one, the feed motor 4 drives the screw rod 11 to rotate, and the axial movement of the, thereby pushing the corresponding flushing bin 16 to axially reciprocate and realizing the pushing of the flushing bin 16.
The present invention is further described with reference to the following detailed description, however, it should be understood by those skilled in the art that the detailed description given herein with respect to the accompanying drawings is for better explanation and that the present invention is not necessarily limited to the specific embodiments, but rather, for equivalent alternatives or common approaches, may be omitted from the detailed description, while still remaining within the scope of the present application.
Example 1
As shown in FIGS. 1-2: the heat exchanger 1 is cylindrical with two closed ends, the heat exchanger 1 is horizontally arranged, a plurality of heat exchange tubes 101 are arranged in the heat exchanger 1 at intervals, the two ends of each heat exchange tube 101 extend out of the corresponding end of the heat exchanger 1, the heat exchange tubes 101 are arranged in parallel with the axis of the heat exchanger 1, a plurality of fins are arranged in the heat exchanger 1 at intervals along the axial direction and are semicircular, and the heat exchange tubes 101 are fixedly connected with the heat exchanger 1 through the fins, so that the heat exchange tubes 101 are conveniently installed, the heat exchange area is increased, and the heat exchange efficiency is improved. And flanges are coaxially arranged at both ends of the heat exchanger 1.
The left end coaxial arrangement of heat exchanger 1 has a section of thick bamboo of intaking, and the one end that is close to heat exchanger 1 of a section of thick bamboo of intaking is connected with heat exchanger 1 sealing to the section of thick bamboo of intaking has realized the intercommunication with many heat exchange tubes 101 simultaneously. The plurality of heat exchange tubes 101 form a tube side of the heat exchanger 1, and a cavity between the heat exchanger 1 and the heat exchange tubes 101 forms a shell side of the heat exchanger 1. The two ends of the heat exchanger 1 are respectively provided with a shell pass inlet and a shell pass outlet, and the shell pass inlet and the shell pass outlet are respectively arranged at the upper side and the lower side of the heat exchanger 1. The upper side of the water inlet cylinder is provided with a pipe pass inlet which is arranged at the upper side of the water inlet cylinder.
The one end of the section of thick bamboo of intaking has set gradually driving cylinder 2 and a transition section of thick bamboo 3 along the direction that is close to heat exchanger 1, and driving cylinder 2 and a transition section of thick bamboo 3 all with the coaxial setting of the section of thick bamboo of intaking, transition section of thick bamboo 3 and driving cylinder 2 and intake between the section of thick bamboo. A disc-shaped mounting plate 9 is arranged at the open end of the transmission cylinder 2 and is sealed by the mounting plate 9, and a disc-shaped partition plate 13 is arranged between the transmission cylinder 2 and the transition cylinder 3 and is sealed by the partition plate 13, so that a sealed cavity is formed in the transmission cylinder 2; a disc-shaped baffle 18 is arranged between the transition cylinder 3 and the water inlet cylinder, and the baffle 18 separates the water inlet cylinder from the transition cylinder 3.
The water inlet 20 of the scouring bin 16 is connected with the water outlet end of the delivery pump 8 through the water inlet pipe 7, and the water inlet end of the delivery pump 8 is communicated with the pipe pass inlet of the water inlet cylinder, so that the heat exchange pipe 101 is directly scoured by utilizing underground water, impurities in the underground water are scoured, and the scouring effect is better. The delivery pump 8 goes out the water end and is provided with the dispersion pipe, and the tip of dispersion pipe and the delivery pump 8 go out the water end intercommunication, and many inlet tubes 7 are linked together with the lateral part of dispersion pipe simultaneously to realized simultaneously to a plurality of 16 water injections that erode the storehouse.
The outer coaxial solid fixed ring 6 that is provided with of a transition section of thick bamboo 3, many inlet tubes 7 are installed simultaneously on solid fixed ring 6 to make inlet tube 7 interval equipartition through solid fixed ring 6, make inlet tube 7 convenient and corresponding washing away storehouse 16 be linked together. The water outlet end of the water inlet pipe 7 is fixed on the wall of the transition cylinder 3, and the water inlet 20 of each scouring bin 16 is communicated with the water outlet end of the corresponding water inlet pipe 7 through a hose, so that the water inlet pipe 7 is prevented from hindering the translation of the scouring bins 16.
As shown in FIGS. 3-7: a locating rack 14 is arranged in the transition cylinder 3, the locating rack 14 is a cylindrical framework, the locating rack 14 and the transition cylinder 3 are coaxially arranged, and the locating rack 14 is connected with the partition plate 13. The flushing bin 16 is arranged in the transition cylinder 3 on the right side of the positioning frame 14.
The scouring bin 16 is a fan-shaped box body, a plurality of scouring pipes 17 are arranged on one side of the scouring bin 16 close to the heat exchanger 1 at intervals, and the scouring pipes 17 are communicated with the inner cavities of the corresponding scouring bins 16. The plurality of scouring bins 16 are spliced into an annular shape coaxial with the transition cylinder 3, the scouring bins 16 are arranged in the transition cylinder 3 in a sliding mode, and the scouring bins 16 are arranged between the baffle plates 18 and the positioning frames 14. The flushing pipes 17 correspond to the heat exchange pipes 101 of the heat exchanger 1 one by one, so that all the heat exchange pipes 101 can be flushed.
Be provided with a plurality of infiltration holes on the baffle 18, infiltration hole and scouring pipe 17 one-to-one, in the play water end of scouring pipe 17 slided and passed the infiltration hole and stretched into a section of thick bamboo that intakes, the interval was provided with a plurality of recesses on the pore wall in infiltration hole to can guarantee that an inner chamber of intaking and 3 inner chambers of a transition section of thick bamboo intercommunication, guarantee then that the pressure of an inner chamber of an intaking and 3 inner chambers of a transition section of thick bamboo equals. When the scouring bin 16 moves towards the direction close to the heat exchanger 1, the scouring pipe 17 connected with the scouring bin 16 passes through the corresponding water seepage hole and is in butt joint with the corresponding heat exchange pipe 101, so that the scouring of part of the heat exchange pipes 101 is completed. The outer side of each scouring bin 16 is provided with a radial water inlet 20, and the water inlets 20 are communicated with the corresponding water inlet pipes 7 through hoses.
The transmission cylinder 2 is internally provided with a push rod 10 which is arranged in parallel with the flushing pipe 17, the push rod 10 corresponds to the flushing bins 16 one by one, one end of the push rod 10 close to the flushing bin 16 is fixedly connected with the middle part of the corresponding flushing bin 16, the other end surrounding the push rod 10 is provided with a groove 1001, and the pushing mechanism pushes the push rod 10 to axially reciprocate through the groove 1001 so as to push the corresponding flushing bin 16 to reciprocate.
The partition plate 13 is provided with a plurality of through holes at intervals, the through holes correspond to the push rods 10 one by one, and the push rods 10 penetrate through the corresponding through holes and then are fixedly connected with the corresponding scouring bins 16. The push rods 10 are slidably connected with the corresponding through holes. The bellows 15 is all overlapped in the outside of every push rod 10, and bellows 15 sets up between baffle 13 and the storehouse 16 that erodees that corresponds, and bellows 15 sets up in locating rack 14 promptly, bellows 15's one end and baffle 13 sealing connection, the other end with the storehouse 16 sealing connection that erodees that corresponds to make the inner chamber of transmission cylinder 2 and 3 inner chambers of transition cylinder set up at an interval, avoid the water leakage in the transition cylinder 3. The pressure in the inner cavity of the transmission cylinder 2 is greater than or equal to the pressure in the inner cavity of the transition cylinder 3, preferably, the pressure in the inner cavity of the transmission cylinder 2 is greater than the pressure in the inner cavity of the transition cylinder 3, so that the corrugated pipe 15 can be prevented from being flattened, and the corrugated pipe 15 can be conveniently used.
The feeding motor 4 and the conversion motor 5 are both arranged outside the transmission cylinder 2, and the feeding motor 4 and the conversion motor 5 are both arranged outside the mounting plate 9. One end of the screw rod 11 is rotatably connected with the mounting plate 9, the other end of the screw rod is rotatably connected with the partition plate 13, the cam 19 is coaxially arranged with the screw rod 11, a threaded hole is formed in the middle of the cam 19, the cam 19 is in threaded connection with the screw rod 11 through the threaded hole, an output shaft of the feeding motor 4 is coaxially connected with the screw rod 11 and drives the screw rod 11 to rotate, and therefore translation of the cam 19 in the axial direction of the screw rod 11 is achieved. The carousel is installed in the inboard rotation of mounting panel 9, and the output shaft of conversion motor 5 is coaxial adjacent and drive the carousel rotation with the carousel, and the interval is provided with many guide bars 12 with screw rod 11 parallel arrangement on the carousel, be provided with on the cam 19 with the guide hole of guide bar 12 one-to-one and with the guide bar 12 sliding connection that corresponds to drive cam 19 and realized rotating, promote push rod 10 axial displacement one by one then.
When the heat exchange pipe 101 is flushed, the pressure of the liquid in the flushing pipe 17 is greater than the pressure of the liquid in the original heat exchange pipe 101, so that the water scale in the heat exchange pipe 101 is flushed completely. Preferably, an electromagnetic valve can be arranged on each water inlet pipe 7, when the flushing pipe 17 on which the flushing bin 16 is translated is communicated with the heat exchange pipe 101, the electromagnetic valve on the water inlet pipe 7 communicated with the flushing bin 16 is opened, and the electromagnetic valves on the other water inlet pipes 7 are closed, so that the pressure of liquid in the flushing pipe 17 during flushing is ensured, and further thorough flushing is ensured.
Example 2
As shown in fig. 8 to 11, the embodiment 2 is different from the embodiment 1 in that: the heat exchange tubes 101 in the heat exchanger 1 are arranged in multiple rows at intervals, and each row is provided with a plurality of heat exchange tubes 101 at intervals along the radius direction of the heat exchanger 1. The transition cylinder 3 is only provided with a distribution disc 21, the distribution disc 21 is provided with a plurality of flushing pipes 17, the flushing pipes 17 are arranged at one end of the distribution disc 21 close to the heat exchanger 1, the number of the flushing pipes 17 is equal to the number of the heat exchange pipes 101 contained in each row, and the distance between each flushing pipe 17 and the center of the distribution disc 21 is equal to the distance between the corresponding heat exchange pipe 101 in each row and the center of the heat exchanger 1. The lateral part of the distribution disc 21 is provided with water inlets 20 corresponding to the flushing pipes 17 one by one, the water inlets 20 are communicated with the corresponding flushing pipes 17, and the water inlet pipes 7 are corresponding to the water inlets 20 one by one and are communicated with the corresponding water inlets 20. The feed motor 4 pushes the distribution disc 21 to move axially through the screw rod 11, the screw rod 11 is in threaded connection with the distribution disc 21, and the conversion motor 5 drives the distribution disc 21 to rotate around the axis, so that the flushing pipes 17 are communicated with all the heat exchange pipes 101, and each water inlet pipe 7 can be ensured to be communicated with only one heat exchange pipe 101 at the same time. Add the cleaning ball in to heat exchange tube 101 through inlet tube 7, utilize the cleaning ball to clear up heat exchange tube 101, the cleaning ball includes the cleaning ball main part at middle part and encircles the steel wire that the cleaning ball main part set up, the cleaning ball main part is the column or the sphere that the diameter is less than heat exchange tube 101 internal diameter, the steel wire can with the integrative setting of cleaning ball main part, also can independently set up with the cleaning ball main part, the steel wire encircles the setting of cleaning ball main part, the diameter of cleaning ball is greater than the internal diameter of heat exchange tube 101.
The one end that transition section of thick bamboo 3 was kept away from to heat exchanger 1 is provided with ball collection section of thick bamboo 22, ball collection section of thick bamboo 22 is the drum with the coaxial setting of heat exchanger 1, the one end sealing connection of transition section of thick bamboo 3 is kept away from to ball collection section of thick bamboo 22's left end and heat exchanger 1, ball collection section of thick bamboo 22's right-hand member is provided with filter screen 23, ball collection section of thick bamboo 22's downside is provided with ball collection fill 24, ball collection fill 24 is the toper that the diameter reduces gradually from top to bottom, ball collection fill 24's upside and ball collection section of thick bamboo 22's downside intercommunication, thereby filter screen 23 can avoid the scavenging ball to block and.
As shown in fig. 12: the lower end of the ball collecting hopper 24 is connected with a distribution cylinder 25, the lower end of the ball collecting hopper 24 is communicated with the upper end of the distribution cylinder 25 through a pipeline, the upper part of the distribution cylinder 25 is cylindrical, and the lower part of the distribution cylinder 25 is conical, the diameter of which is gradually reduced from top to bottom. The sprayers 30 are arranged between the distribution barrel 25 and each water inlet pipe 7, the sprayers 30 are arranged in the distribution barrel 25, the bottom of the distribution barrel 25 is provided with a ball outlet, the bottom of the distribution barrel 25 is communicated with the low-pressure medium inlets of the sprayers 30 at the same time, the high-pressure medium inlet of each sprayer 30 is communicated with the water outlet end of the corresponding water inlet pipe 7, the medium outlet of each sprayer 30 is communicated with the corresponding water inlet 20, and therefore the sprayers 30 are used for sucking cleaning balls into the corresponding heat exchange pipes 101, and the cleaning balls are guaranteed to be arranged in each heat exchange pipe 101. A flushing valve 31 is arranged between each injector 30 and the distribution cylinder 25, and the flushing valve 31 can control the on-off of the cleaning ball, so that the cleaning of the heat exchange pipe 101 by the cleaning ball and the cleaning by the water flushing can be switched.
A transparent pipe 27 and a return pipe 26 are arranged between the ball collecting hopper 24 and the distribution cylinder 25, one end of the transparent pipe 27 is communicated with the ball outlet of the ball collecting hopper 24, and the other end is communicated with the upper end of the distribution cylinder 25 through the return pipe 26, so that the cleaning balls can be recycled. The output end of the transparent pipe 27 is also connected with a discharge valve 29, a ball return valve 28 is arranged between the return pipe 26 and the transparent pipe 27, the diameter of the cleaning ball can be observed through the transparent pipe 27, whether the cleaning ball is damaged or not is further judged, the cleaning ball needs to be replaced when the diameter of the cleaning ball is too small, the ball return valve 28 is closed at the moment, the discharge valve 29 is opened, and the damaged cleaning ball is discharged. The addition of cleaning ball can go on through a distribution section of thick bamboo 25, utilizes the cleaning ball, can be more thorough to the washing away of heat exchange tube 101, and the clearance effect is better, avoids the incrustation scale to bond and erodees the problem that can not fall at heat exchange tube 101 inner wall.
The foregoing is directed to preferred embodiments of the present invention, other and further embodiments of the invention may be devised without departing from the basic scope thereof, and the scope thereof is determined by the claims that follow. However, any simple modification, equivalent change and modification of the above embodiments according to the technical essence of the present invention are within the protection scope of the technical solution of the present invention.
Claims (6)
1. The utility model provides a heat exchanger with disk flushing device, includes heat exchanger (1), and heat exchanger (1) is both ends confined cylindricly, and the parallel is provided with many heat exchange tubes (101) in heat exchanger (1), and heat exchanger (1) all stretches out at the both ends of heat exchange tube (101), and heat exchange tube (101) of heat exchanger (1) one end of intaking is provided with into a water section of thick bamboo, a water section of thick bamboo and the coaxial setting of heat exchanger (1), its characterized in that of intaking: the washing device is characterized by further comprising a washing bin (16) and a pushing mechanism, wherein the washing bin (16) is arranged at one end of the water inlet cylinder, the washing bin (16) is provided with a plurality of washing pipes (17) which are spliced into a ring shape coaxial with the heat exchanger (1), one side, close to the heat exchanger (1), of each washing bin (16), the washing pipes (17) correspond to the heat exchange pipes (101) one by one and are coaxial with the corresponding heat exchange pipes (101), a water inlet is formed in the washing bin (16), and the pushing mechanism is connected with the washing bin (16) one by one and pushes the washing bin (16) to move horizontally, so that the washing pipes (17) in the washing bin (16) are communicated with the water inlet ends of the corresponding heat;
the pushing mechanism comprises a feeding motor (4), a conversion motor (5), a screw rod (11) and a cam (19), the screw rod (11) and the heat exchanger (1) are coaxially arranged, the middle part of the cam (19) is in threaded connection with the screw rod (11), an output shaft of the feeding motor (4) is connected with the screw rod (11) and drives the screw rod (11) to synchronously rotate, an output shaft of the conversion motor (5) is connected with the cam (19) and drives the cam (19) to rotate, and a shifting part (1901) for shifting the flushing bin (16) is arranged on the cam (19);
the water inlet device is characterized by further comprising a transmission cylinder (2) and a transition cylinder (3), wherein the transmission cylinder (2) and the transition cylinder (3) are coaxially arranged with the heat exchanger (1), the transition cylinder (3) is arranged between the transmission cylinder (2) and the water inlet cylinder, the screw (11) and the cam (19) are arranged in the transmission cylinder (2), the scouring bin (16) is arranged in the transition cylinder (3), and the transmission cylinder (2) and the transition cylinder (3) are hermetically arranged through a partition plate (13); push rods (10) which correspond to the scouring bins (16) one by one are arranged in the transmission cylinder (2), one end, close to the scouring bins (16), of each push rod (10) penetrates through the corresponding scouring bin (16) in a sliding mode and then is connected with the corresponding scouring bin (16), the push rods (10) are connected with the corresponding partition plates (13) in a sealing mode, and the corresponding scouring bins (16) are pushed to move horizontally by the cams (19) through the push rods (10); grooves (1001) are formed in the push rods (10) in a surrounding mode, and the poking portions (1901) of the cams (19) stretch into the grooves (1001) of the corresponding push rods (10) to push the push rods (10) to move in a horizontal mode.
2. Heat exchanger with disc flushing devices according to claim 1, characterized in that: the output shaft of the conversion motor (5) is coaxially provided with a turntable, the turntable and the cam (19) are coaxially arranged, the side part of the turntable is provided with a plurality of guide rods (12) which are parallel to the screw rod (11) at intervals, and the cam (19) is provided with guide holes which correspond to the guide rods (12) one by one and are in sliding connection with the corresponding guide rods (12).
3. Heat exchanger with disc flushing devices according to claim 1, characterized in that: the flushing bins (16) are connected with a delivery pump (8), and water inlets (20) of the flushing bins (16) are respectively communicated with the water outlet end of the delivery pump (8) through a water inlet pipe (7).
4. Heat exchanger with disc flushing devices according to claim 3, characterized in that: the output end of the delivery pump (8) is provided with a dispersion pipe, the side part of the dispersion pipe is simultaneously communicated with the plurality of water inlet pipes (7), and the end part of the dispersion pipe is communicated with the water outlet end of the delivery pump (8).
5. Heat exchanger with disc flushing devices according to claim 1, characterized in that: every push rod (10) all the cover be equipped with bellows (15), bellows (15) set up in transition section of thick bamboo (3), the one end and baffle (13) sealing connection of bellows (15), the other end with correspond erode storehouse (16) sealing connection, the one end that transition section of thick bamboo (3) were kept away from in driving barrel (2) is sealed, and the pressure of driving barrel (2) inner chamber is greater than or equal to the pressure of transition section of thick bamboo (3) inner chamber.
6. Heat exchanger with disc flushing devices according to claim 1, characterized in that: a baffle (18) is arranged between the water inlet cylinder and the transition cylinder (3), water seepage holes are formed in the baffle (18), the water seepage holes correspond to the flushing pipes (17) one by one and are coaxially arranged with the corresponding flushing pipes (17), and the flushing pipes (17) are in sliding connection with the water seepage holes.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811055843.6A CN109269325B (en) | 2018-09-11 | 2018-09-11 | Heat exchanger with disc type scouring device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811055843.6A CN109269325B (en) | 2018-09-11 | 2018-09-11 | Heat exchanger with disc type scouring device |
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| Publication Number | Publication Date |
|---|---|
| CN109269325A CN109269325A (en) | 2019-01-25 |
| CN109269325B true CN109269325B (en) | 2020-03-10 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201811055843.6A Expired - Fee Related CN109269325B (en) | 2018-09-11 | 2018-09-11 | Heat exchanger with disc type scouring device |
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Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2656923Y (en) * | 2003-09-11 | 2004-11-17 | 陶建中 | Heat exchanger with cleaning device |
| CN102305559A (en) * | 2009-06-03 | 2012-01-04 | 北京先锋创新科技发展有限公司 | Shell-and-tube heat exchanger with stock pusher |
| CN106595348A (en) * | 2015-10-15 | 2017-04-26 | 中国石油化工股份有限公司 | No-scaling fluidized bed heat exchanger |
| CN206430627U (en) * | 2017-01-07 | 2017-08-22 | 深圳市华诺实业有限公司 | Glueballs automatic pollution removing ball-collecter and handpiece Water Chilling Units cleaning device |
| CN207351258U (en) * | 2017-09-27 | 2018-05-11 | 烟台润达垃圾处理环保股份有限公司 | Dual snaking antiscaling device and tubular heat exchanger |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20170343308A1 (en) * | 2016-05-24 | 2017-11-30 | Nlb Corp. | Cleaning system and method |
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2018
- 2018-09-11 CN CN201811055843.6A patent/CN109269325B/en not_active Expired - Fee Related
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN2656923Y (en) * | 2003-09-11 | 2004-11-17 | 陶建中 | Heat exchanger with cleaning device |
| CN102305559A (en) * | 2009-06-03 | 2012-01-04 | 北京先锋创新科技发展有限公司 | Shell-and-tube heat exchanger with stock pusher |
| CN106595348A (en) * | 2015-10-15 | 2017-04-26 | 中国石油化工股份有限公司 | No-scaling fluidized bed heat exchanger |
| CN206430627U (en) * | 2017-01-07 | 2017-08-22 | 深圳市华诺实业有限公司 | Glueballs automatic pollution removing ball-collecter and handpiece Water Chilling Units cleaning device |
| CN207351258U (en) * | 2017-09-27 | 2018-05-11 | 烟台润达垃圾处理环保股份有限公司 | Dual snaking antiscaling device and tubular heat exchanger |
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| Publication number | Publication date |
|---|---|
| CN109269325A (en) | 2019-01-25 |
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