CN109262981A - One kind one mould, 512 cave optical lens mold and contour machining procedure - Google Patents
One kind one mould, 512 cave optical lens mold and contour machining procedure Download PDFInfo
- Publication number
- CN109262981A CN109262981A CN201811328515.9A CN201811328515A CN109262981A CN 109262981 A CN109262981 A CN 109262981A CN 201811328515 A CN201811328515 A CN 201811328515A CN 109262981 A CN109262981 A CN 109262981A
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- China
- Prior art keywords
- glue
- runner
- optical lens
- sprue
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000003287 optical effect Effects 0.000 title claims abstract description 30
- 238000000034 method Methods 0.000 title claims abstract description 19
- 238000003754 machining Methods 0.000 title claims abstract description 11
- 239000003292 glue Substances 0.000 claims abstract description 48
- 208000015943 Coeliac disease Diseases 0.000 claims abstract description 31
- 238000001746 injection moulding Methods 0.000 claims abstract description 27
- 238000003698 laser cutting Methods 0.000 claims abstract description 26
- 239000000463 material Substances 0.000 claims description 10
- 239000000725 suspension Substances 0.000 claims description 9
- 238000005520 cutting process Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 4
- 238000002347 injection Methods 0.000 claims description 3
- 239000007924 injection Substances 0.000 claims description 3
- 239000002994 raw material Substances 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims 1
- 238000004519 manufacturing process Methods 0.000 abstract description 16
- 238000000465 moulding Methods 0.000 abstract description 5
- 238000005516 engineering process Methods 0.000 description 3
- 239000002893 slag Substances 0.000 description 3
- 238000010586 diagram Methods 0.000 description 2
- 238000005286 illumination Methods 0.000 description 2
- 238000004904 shortening Methods 0.000 description 2
- 239000000243 solution Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 235000019994 cava Nutrition 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004513 sizing Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/26—Moulds
- B29C45/27—Sprue channels ; Runner channels or runner nozzles
Abstract
The invention discloses a kind of 512 cave optical lens mold of a mould and contour machining procedures, the first product zone and the second product zone are provided on mold, first product zone and second product zone are respectively arranged with 16 equally distributed type chamber groups, each type chamber group includes type chamber, hot mouth glue-feeder and into glue runner, it include sprue and runner into glue runner, hot mouth glue-feeder and sprue are connected, the quantity of sprue is 8, 8 sprues are uniformly distributed setting, and there are two runners for the terminal position connection of every sprue, runner and type chamber are connected.A mold of the invention can form 512 cave optical lenses, effectively improve production capacity, reduce injection molding cost, the configuration of the present invention is simple, it is easy to operate, use four-head high efficient full automatic laser cutting machine, it can guarantee that molding cycle is consistent with the process-cycle, guarantee that production is smooth, realize that production capacity maximizes.
Description
Technical field
The present invention relates to optical lens mold technical fields, in particular to a kind of 512 cave optical lens mould of a mould
Tool and contour machining procedure.
Background technique
Optical lens is one of the basic optical device in optics and photoelectronics.Optical lens is widely used to LED
Illumination, chip manufacturing, super-resolution science and numerous high-tech products.
Currently, optical lens application field is more and more wider, market demand is increasing, especially in LED illumination and TV light
It is increasing to learn lens usage amount, under existing mold technology, to improve production capacity, board, personnel need to be increased, place could expire
The sufficient market demand is enterprise to realize board maximum production capacity, reach scale production under the investment for not increasing big cost
The target that industry is pursued.
In addition, only one laser head of the laser cutting machine of the prior art, can only meet and be cut by laser within 200 cave of a mould
Process time, more than 200 caves, the laser cutting process time is longer, leads to injection molding machine molding cycle and laser cutting process time
It is inconsistent, it influences to produce production capacity.
Drawbacks described above is worth solving.
Summary of the invention
In order to overcome the shortcomings of that existing technology, the present invention provide one kind one mould, 512 cave optical lens mold and molding
Processing technology.
Technical solution of the present invention is as described below:
A kind of 512 cave optical lens mold of a mould, including mold are provided with the first product zone and the second product on the mold
Area, first product zone and second product zone are respectively arranged with 16 equally distributed type chamber groups, each type
Chamber group includes type chamber, hot mouth glue-feeder and into glue runner, and the type chamber circular array is evenly distributed on hot mouth glue-feeder
Around, and the type chamber and described connect into glue runner connect, described connect into glue runner and the hot mouth glue-feeder connects,
Described into glue runner includes sprue and runner, and the hot mouth glue-feeder and the sprue are connected, the mainstream
The quantity in road is that 8,8 sprues are uniformly distributed setting, and there are two institutes for the terminal position connection of every sprue
Runner is stated, the runner and the type chamber are connected, and two type chambers on the terminal position of every sprue are in
Symmetrical setting.
Further, the hot mouth glue-feeder of each type chamber group is to be independently distributed setting.
Further, each type chamber group is to be independently distributed setting into glue runner.
Further, glue inlet is additionally provided between the runner and the type chamber.
Further, the runner is distributed in arc-shaped, and two runners on the same sprue
It is symmetric setting.
Further, groove is provided on the mold, be provided in the groove sprue, the glue inlet with
And the runner.
A kind of contour machining procedure of 512 cave optical lens mold of a mould, using described in -6 any one according to claim 1
512 cave optical lens mold of a mould include the following steps:
(1), injection molding；On injection molding workbench needed for the mold is placed on, injection raw material passes through 32 groups of hot mouths respectively
Glue-feeder enters 32 set product independent area, cooling injection molding；
(2), the glue part of the first product zone and the glue part of the second product zone are drawn to by laser using magnetic suspension manipulator simultaneously
On cutting machine；
(3), laser cutting is completed, and at the same time carrying out injection molding next time；
(4), return step (2), it is using magnetic suspension manipulator that the glue part of the glue part of the first product zone and the second product zone is same
When be drawn on laser cutting machine respectively；Step (3) are carried out later, complete laser cutting, and at the same time carrying out note next time
It is moulded into type, with this iterative cycles.
Further, the period of the injection molding is consistent with the period of the laser cutting process.
Further, step (5) are also carried out between the step (3) and the step (4): uses magnetic suspension manipulator will
Product and regrinding-material after cutting take out from laser cutting machine to be respectively put into product box and mouth of a river hopper, the step (5)
It can be again to the glue part for taking injection molding in mold after completion.
Further, in the step (3), described laser cutting machine the right and left respectively configures two laser heads, from a left side
The regrinding-material of the glue part is cut simultaneously on right both sides.
According to the present invention of above scheme, the beneficial effect is that, the present invention is by 32 groups of hot mouths of setting into glue
Mouthful, can satisfy each type chamber group has an individual hot mouth glue-feeder, and harmony when product injection molding, Yi Jipin is effectively ensured
The stability of matter realizes that regrinding-material is reduced the invention enables shortening into glue runner, formed product period also shorter, each
Type chamber group is provided with 16 type chambers, and a mold can form 512 cave optical lenses, effectively improves production capacity, reduces injection molding cost,
The configuration of the present invention is simple, it is easy to operate, using four head laser cutting machine tools, it can guarantee molding cycle and process-cycle one
It causes, guarantees that production is smooth, realize that production capacity maximizes.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Fig. 2 is the structural schematic diagram of type chamber group of the invention.
Fig. 3 is contour machining procedure flow chart of the present invention.
1, mold in the figure；2, the first product zone；3, the second product zone；4, type chamber group；5, hot mouth glue-feeder；6, cold burden
Well；7, type chamber；8, sprue；9, runner；10, glue inlet.
Specific embodiment
With reference to the accompanying drawing and the present invention is further described in embodiment:
As shown in Figure 1-3, a kind of 512 cave optical lens mold of a mould, including mold 1, the first product zone 2 is provided on mold 1
And second product zone 3, the first product zone 2 and the second product zone 3 are respectively arranged with 16 equally distributed type chamber groups 4, often
For a type chamber group 4 including type chamber 7, hot mouth glue-feeder 5 and into glue runner, 7 circular array of type chamber is evenly distributed on hot mouth into glue
Around mouthfuls 5, and type chamber 7 is connected with connecting into glue runner, is connected and is connected into glue runner and hot mouth glue-feeder 5, wherein hot mouth into
Glue mouth 5 is connect by corresponding hot flow path with injection molding mouth respectively.
It include sprue 8 and runner 9 into glue runner, hot mouth glue-feeder 5 and sprue 8 are connected, the quantity of sprue 8
Be that 8,8 sprues 8 are uniformly distributed setting, and the terminal position connection of every sprue 8 is there are two runner 9, runner 9 with
Type chamber 7 is connected, and two type chambers 7 on the terminal position of every sprue 8 are symmetric setting, in addition, in hot mouth glue-feeder 5
On be provided with slag well 6,8 sprues 8 are connected in hot mouth glue-feeder 5 by slag well 6, prevent sprue 8 from scattering, slag well
6 effect has: sucker on manipulator being facilitated to draw；Shorten into cast gate sizing material cooling time；Prevent hot mouth glue-feeder 5 and sprue
It damages.
Preferably, in a certain specific embodiment, the hot mouth glue-feeder 5 of each type chamber group 4 is to be independently distributed setting, this
Sample can guarantee that harmony and product with stable quality height, realization regrinding-material when product injection molding are reduced, the formed product period
Also shorter, greatly improves production production capacity, and product cost reduces.
Preferably, in a certain specific embodiment, each type chamber group 4 is to be independently distributed setting into glue runner.
Preferably, in a certain specific embodiment, runner 9 is distributed in arc-shaped, and two on same sprue 8
Runner 9 is symmetric setting.
Preferably, in a certain specific embodiment, it is provided with groove on mold 1, sprue 8 is provided in groove, enters glue
Mouth 10 and runner 9.
A kind of contour machining procedure of 512 cave optical lens mold of a mould, using the one of according to claim 1-6 any one
512 cave optical lens mold of mould includes the following steps:
(1), injection molding；On injection molding workbench needed for the mold 1 is placed on, injection raw material passes through 32 groups of hot mouths respectively
Glue-feeder 5 enters 32 set product independent area, cooling injection molding；
(2), the glue part of the first product zone and the glue part of the second product zone are drawn to by laser using magnetic suspension manipulator simultaneously
On cutting machine；
(3), laser cutting is completed, and at the same time carrying out injection molding next time, laser cutting machine the right and left respectively configures two
A laser head, i.e. laser cutting machine are four-head high efficient full automatic laser cutting machine, from the right and left simultaneously to the regrinding-material of glue part
It is cut；
(4), return step (2), using magnetic suspension manipulator by the glue part of the first product zone 2 and the glue part of the second product zone 3
It is drawn on laser cutting machine respectively simultaneously；Step (3) are carried out later, complete laser cutting, and at the same time carrying out next time
Injection molding, with this iterative cycles.
Preferably, in a certain specific embodiment, the period of injection molding and the period of laser cutting process are consistent.
Preferably, it in a certain specific embodiment, is also carried out between the step (3) and the step (4) step (5):
Using magnetic suspension manipulator by after cutting product and regrinding-material taken out from laser cutting machine and be respectively put into product box and the mouth of a river
In hopper, the step (5) can be again to the glue part for taking injection molding in mold after completing.
The present invention is not in the case where increasing board, using special into glue and runner design, multi-point mould is realized, same
Board, mold, personnel, place investment, the output value can increase by 6~8 times.
For the present invention by 32 groups of hot mouth glue-feeders of setting, can satisfy each type chamber group has an individual hot mouth
The stability of harmony when product injection molding and quality is effectively ensured in glue-feeder, the invention enables shortening into glue runner, in fact
Existing regrinding-material is reduced, and the formed product period, also shorter, each type chamber group were provided with 16 type chambers, and a mold can form
512 cave optical lenses effectively improve production capacity, reduce injection molding cost, the configuration of the present invention is simple is easy to operate, uses four laser heads
Laser cutting machine can guarantee that molding cycle is consistent with the process-cycle, guarantee that production is smooth, realize that production capacity maximizes.
It should be understood that for those of ordinary skills, it can be modified or changed according to the above description,
And all these modifications and variations should all belong to the protection domain of appended claims of the present invention.
Illustrative description has been carried out to the invention patent above in conjunction with attached drawing, it is clear that the realization of the invention patent not by
The limitation of aforesaid way, if the method concept of the invention patent and the various improvement of technical solution progress are used, or without
It improves and the conception and technical scheme of the invention patent is directly applied into other occasions, be within the scope of the invention.
Claims (10)
1. a kind of 512 cave optical lens mold of a mould, including mold, which is characterized in that be provided with the first product on the mold
Area and the second product zone, first product zone and second product zone are respectively arranged with 16 equally distributed type chambers
Group, each type chamber group include type chamber, hot mouth glue-feeder and into glue runner, and the type chamber circular array is evenly distributed on
Around hot mouth glue-feeder, and the type chamber and described connect into glue runner connect, described into glue runner and the hot mouth into glue
Mouth connects connection,
Described into glue runner includes sprue and runner, and the hot mouth glue-feeder and the sprue are connected, the mainstream
The quantity in road is that 8,8 sprues are uniformly distributed setting, and there are two institutes for the terminal position connection of every sprue
Runner is stated, the runner and the type chamber are connected, and two type chambers on the terminal position of every sprue are in
Symmetrical setting.
2. 512 cave optical lens mold of a mould according to claim 1, which is characterized in that the heat of each type chamber group
Mouth glue-feeder is to be independently distributed setting.
3. 512 cave optical lens mold of a mould according to claim 1, which is characterized in that each type chamber group into
Glue runner is to be independently distributed setting.
4. 512 cave optical lens mold of a mould according to claim 1, which is characterized in that the runner and the type
Glue inlet is additionally provided between chamber.
5. 512 cave optical lens mold of a mould according to claim 1, which is characterized in that the runner is in arc-shaped
Distribution, and two runners on the same sprue are symmetric setting.
6. 512 cave optical lens mold of a mould according to claim 4, which is characterized in that be provided with ditch on the mold
Slot is provided with the sprue, the glue inlet and the runner in the groove.
7. a kind of contour machining procedure of 512 cave optical lens mold of a mould, which is characterized in that using according to claim 1-6
Described in any item 512 cave optical lens molds of a mould include the following steps:
(1), injection molding；On injection molding workbench needed for the mold is placed on, injection raw material passes through 32 groups of hot mouths respectively
Glue-feeder enters 32 set product independent area, cooling injection molding；
(2), the glue part of the first product zone and the glue part of the second product zone are drawn to by laser using magnetic suspension manipulator simultaneously
On cutting machine；
(3), laser cutting is completed, and at the same time carrying out injection molding next time；
(4), return step (2), it is using magnetic suspension manipulator that the glue part of the glue part of the first product zone and the second product zone is same
When be drawn on laser cutting machine respectively；Step (3) are carried out later, complete laser cutting, and at the same time carrying out note next time
It is moulded into type, with this iterative cycles.
8. the contour machining procedure of 512 cave optical lens mold of a mould according to claim 7, which is characterized in that described
The period of injection molding is consistent with the period of the laser cutting process.
9. the contour machining procedure of 512 cave optical lens mold of a mould according to claim 7, which is characterized in that described
It is also carried out between step (3) and the step (4) step (5): using magnetic suspension manipulator by the product and regrinding-material after cutting
It takes out and is respectively put into product box and mouth of a river hopper from laser cutting machine, the step (5) can arrive mould after completing again
The glue part of injection molding is taken in tool.
10. the contour machining procedure of 512 cave optical lens mold of a mould according to claim 7, which is characterized in that in institute
It states in step (3), described laser cutting machine the right and left respectively configures two laser heads, from the right and left simultaneously to the glue part
Regrinding-material is cut.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811328515.9A CN109262981A (en) | 2018-11-09 | 2018-11-09 | One kind one mould, 512 cave optical lens mold and contour machining procedure |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811328515.9A CN109262981A (en) | 2018-11-09 | 2018-11-09 | One kind one mould, 512 cave optical lens mold and contour machining procedure |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109262981A true CN109262981A (en) | 2019-01-25 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811328515.9A Pending CN109262981A (en) | 2018-11-09 | 2018-11-09 | One kind one mould, 512 cave optical lens mold and contour machining procedure |
Country Status (1)
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|---|---|
| CN (1) | CN109262981A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688118A (en) * | 2019-03-15 | 2020-09-22 | 深圳明智超精密科技有限公司 | One-mold 576-cavity optical lens mold |
| CN112536982A (en) * | 2020-11-20 | 2021-03-23 | 江西亚中电子科技股份有限公司 | Efficient lens production system and production process thereof |
| CN112549571A (en) * | 2020-11-20 | 2021-03-26 | 江西亚中电子科技股份有限公司 | Device and process for improving production efficiency of lens |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1765609A (en) * | 2004-10-29 | 2006-05-03 | 柯尼卡美能达精密光学株式会社 | Optical component molding apparatus |
| CN206124119U (en) * | 2016-06-22 | 2017-04-26 | 广东瑞捷光电股份有限公司 | Optical lens forming die |
| CN207416026U (en) * | 2017-11-15 | 2018-05-29 | 惠州市日泰信光电有限公司 | A kind of unmanned production line of full-automation for being used to produce lens |
| CN108436311A (en) * | 2018-03-22 | 2018-08-24 | 余小刚 | A kind of bull movable-type intelligent processing unit (plant) and technique |
-
2018
- 2018-11-09 CN CN201811328515.9A patent/CN109262981A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1765609A (en) * | 2004-10-29 | 2006-05-03 | 柯尼卡美能达精密光学株式会社 | Optical component molding apparatus |
| CN206124119U (en) * | 2016-06-22 | 2017-04-26 | 广东瑞捷光电股份有限公司 | Optical lens forming die |
| CN207416026U (en) * | 2017-11-15 | 2018-05-29 | 惠州市日泰信光电有限公司 | A kind of unmanned production line of full-automation for being used to produce lens |
| CN108436311A (en) * | 2018-03-22 | 2018-08-24 | 余小刚 | A kind of bull movable-type intelligent processing unit (plant) and technique |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111688118A (en) * | 2019-03-15 | 2020-09-22 | 深圳明智超精密科技有限公司 | One-mold 576-cavity optical lens mold |
| CN112536982A (en) * | 2020-11-20 | 2021-03-23 | 江西亚中电子科技股份有限公司 | Efficient lens production system and production process thereof |
| CN112549571A (en) * | 2020-11-20 | 2021-03-26 | 江西亚中电子科技股份有限公司 | Device and process for improving production efficiency of lens |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190125 |
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| RJ01 | Rejection of invention patent application after publication |