CN109243715B - Multi-strand wire core integrated device - Google Patents
Multi-strand wire core integrated device Download PDFInfo
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- CN109243715B CN109243715B CN201810904122.1A CN201810904122A CN109243715B CN 109243715 B CN109243715 B CN 109243715B CN 201810904122 A CN201810904122 A CN 201810904122A CN 109243715 B CN109243715 B CN 109243715B
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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Abstract
The invention relates to the technical field of data line processing and manufacturing, in particular to a multi-strand wire core integrated device which comprises a rack, wherein a winding drum is arranged on the rack and connected with a motor, a through hole for a wire core to pass through is formed in the winding drum, a magnet is arranged in the through hole, an iron pressing plate is vertically and slidably arranged above the magnet, the top of the pressing plate is connected with a push rod, and a wire collecting drum is arranged on one side of the winding drum. The invention solves the problem that the wire core is easy to break when being twisted in the prior art.
Description
Technical Field
The invention relates to the technical field of data line processing and manufacturing, in particular to a multi-strand wire core integrated device.
Background
With the popularity of electronic products, data lines are also becoming more and more well known and used, and are often used to connect electronic devices to meet the data transmission demands of people, which is an important tool in people's life.
The data line comprises a shell and a wire core in the shell, wherein the wire core is formed by twisting a plurality of single-wire cores, the plurality of wire cores are usually combined together in the prior art, one end of the wire core is fixed, and the other end of the wire core is driven to rotate so as to realize the twisting of the wire core. However, when the wire core is twisted by the method, the torsion force applied to the wire core which is closer to the rotation source in the twisting process is larger, so that the wire core is easy to excessively break in twisting. The wire core twisting device in the prior art cannot detect the twisting degree of the wire core, and only after the wire core is broken, workers can carry out relevant treatment on the wire core, so that the wire core cannot be continuously processed, the processing efficiency is affected, and meanwhile, the wire core is wasted.
Disclosure of Invention
The invention aims to provide a multi-strand wire core integrated device so as to solve the problem that a wire core is easy to break when being twisted in the prior art.
In order to achieve the above purpose, the present invention provides the following technical solutions:
the utility model provides a stranded sinle silk unification device, includes the frame, is provided with the bobbin in the frame, and the bobbin is connected with the motor, is provided with the through-hole that supplies the sinle silk to pass in the bobbin, is provided with magnet in the through-hole, and the vertical slip in magnet top is provided with the clamp plate of iron, and the clamp plate top is connected with the push rod, and bobbin one side is provided with the receipts line section of thick bamboo, rotates on the receipts line section of thick bamboo and is provided with the wire ball, is provided with the wire loop on the wire ball.
The principle of the scheme is as follows:
the frame is used for installing each part, improves the installation stability of device, and the through-hole in the bobbin is used for supplying the sinle silk to pass, and the clamp plate is used for compressing tightly the sinle silk in the through-hole, and magnet is used for adsorbing the clamp plate in order to fix the clamp plate for the clamp plate compresses tightly the sinle silk, thereby fixes the sinle silk in the bobbin. The motor is used for driving the winding reel to rotate so as to drive the wire core to rotate, and therefore a plurality of wire cores are twisted together. The winding drum is used for tightening the twisted wire cores, and intermittently drives the winding drum to rotate to wind the twisted wire cores on the winding drum, so that winding is realized, and breakage caused by excessive twisting of the wire cores can be avoided. The wire loop on the wire connecting ball is used for fixing the wire core, the wire connecting ball is rotationally arranged on the wire collecting barrel, and the wire connecting ball can rotate along with the wire core when the wire core is twisted, so that the wire core between the wire collecting barrel and the wire collecting barrel is prevented from winding.
The beneficial effects of the invention are as follows:
1. the wire core is fixed in the winding drum, the winding drum is driven by the motor to rotate, so that the twisting of the wire core can be realized, the operation is simple, the manual operation is not needed, and the machining efficiency of the wire core is improved.
2. Intermittent drive receives the bobbin rotation, twines the sinle silk that the knot closes good on receiving the bobbin, can avoid being close to the sinle silk of bobbin department and lead to the fracture because excessive knot closes.
3. Utilize the clamp plate of magnet absorption iron to fix the sinle silk in the bobbin, can make the sinle silk fixed firm, and be convenient for release sinle silk when receiving the line, easy operation.
Further, be provided with the detection section of thick bamboo between bobbin and the receipts line section of thick bamboo, the detection section of thick bamboo slides and is provided with a plurality of pick-up plates, is connected with the detection spring between pick-up plate and the detection section of thick bamboo, and detection section of thick bamboo one side is provided with the acceleration mechanism that is used for accelerating for receiving the line section of thick bamboo, and the pick-up plate is connected with the actuating mechanism that is used for driving acceleration mechanism. The detection cylinder is used for installing the detection plate, the detection spring is used for providing power for the detection plate to enable the detection plate to tightly prop against the wire core in the detection cylinder, when the twisting excessive diameter of the wire core is reduced, the detection plate can move inwards to drive the driving mechanism to act, the driving mechanism is used for driving the accelerating mechanism to operate, the accelerating mechanism is used for accelerating the wire winding cylinder, the wire core is enabled to be wound on the accelerating mechanism rapidly, and the situation that the wire core is broken due to the fact that the wire core is continuously twisted is avoided.
Further, the accelerating mechanism comprises a rotating shaft which is connected to the rack in a sliding manner, a gear set is connected to the rotating shaft, a large gear in the gear set is located above a small gear, a wire collecting cylinder is coaxially connected with a transmission gear, and the small gear and the large gear are both used for being meshed with the transmission gear. The pinion is meshed with the transmission gear at the beginning, and when the wire core twisting excessive diameter is reduced, the driving mechanism can drive the pinion to be disengaged from the transmission gear and enable the large gear to be meshed with the transmission gear, so that the transmission gear rotates in an accelerating mode, and the wire winding drum is enabled to accelerate winding.
Further, the actuating mechanism includes the lever of articulated in the frame, and lever one end is articulated with the pick-up plate, and the lever other end is connected with the arc rack, and the arc rack meshing has drive gear, and drive gear coaxial coupling has L shape pole, and L shape pole interval is connected with the pivot, is connected with reset spring between pivot and the frame, is provided with the roof in the pivot, and L shape pole interval offsets with the roof. When the wire core diameter becomes smaller, the detection plate moves into the detection cylinder, so that one end of the lever is driven to rotate, then the arc-shaped rack at the other end of the lever is driven to rotate, the arc-shaped rack is used for driving the driving gear to rotate, and accordingly the L-shaped rod is driven to rotate, the L-shaped rod is used for pushing the rotating shaft to horizontally move so that the pinion is disengaged from the transmission gear, the L-shaped rod is also used for pushing the rotating shaft to downwardly move against the top plate so that the large gear is engaged with the transmission gear, and finally the take-up cylinder is driven to rotate in an accelerating manner.
Further, a switch is arranged on the frame and is electrically connected with the motor, and the top plate intermittently abuts against the switch. When the rotating shaft moves leftwards, the top plate can be abutted against the switch, so that the motor stops working, the winding reel stops rotating, and the wire core is prevented from being excessively twisted and broken.
Further, be provided with the rack that is used for placing the line roller in the frame, the rack is arranged in the bobbin one side of keeping away from the detection section of thick bamboo. The rack is used for placing the wire roller.
Further, a positioning cylinder is arranged between the placing frame and the winding cylinder, and a wire hole for the wire core to pass through is arranged in the positioning cylinder. The positioning cylinder is used for converging single-strand wire cores and positioning the wire cores, so that the wire cores are convenient to twist.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
fig. 2 is a side view of the cartridge of fig. 1.
Detailed Description
The following is a further detailed description of the embodiments:
reference numerals in the drawings of the specification include: the wire core device comprises a placing frame 1, a positioning barrel 11, a wire core 12, a winding barrel 13, a pressing plate 14, a push rod 15, a magnet 16, a detection plate 17, a detection spring 18, a detection barrel 19, a lever 20, an arc-shaped rack 21, a driving gear 22, an L-shaped rod 23, a rotating shaft 24, a return spring 25, a rack 26, a switch 27, a top plate 28, a large gear 29, a small gear 30, a transmission gear 31, a wire collecting barrel 32, a limiting plate 34, a rubber ball 35, a rubber pad 36, a supporting roller 37, a wire loop 38 and a wire connecting ball 39.
As shown in fig. 1, the multi-strand wire core integrating device comprises a rack 26, wherein two placing frames 1 are arranged on the rack 26, and inserting rods are vertically welded on each placing frame 1 for inserting wire rollers. A positioning cylinder 11 is arranged on the right side of the placement frame 1, and a wire hole for a wire core 12 to pass through is transversely formed in the positioning cylinder 11. The bobbin 13 is installed on the right side of the positioning barrel 11, the bobbin 13 is connected with a motor, a through hole for the wire core 12 to pass through is transversely formed in the bobbin 13, the magnet 16 is installed at the bottom of the through hole, the iron pressing plate 14 is vertically and slidably installed in the bobbin 13 above the magnet 16, and the push rod 15 is vertically welded at the top of the pressing plate 14.
The detection cylinder 19 is installed on the right side of the winding drum 13, as can be seen from fig. 2, a plurality of guide rails (not shown in the drawing) are installed in the detection cylinder 19 along the radial direction of the detection cylinder 19, each guide rail is connected with a detection plate 17 in a sliding manner, the section of each detection plate 17 is fan-shaped, a detection spring 18 is connected between each detection plate 17 and the inner wall of the detection cylinder 19, one surface of each detection plate 17, which is not connected with the detection spring 18, can enclose a hole for the wire core 12 to pass through in the detection cylinder 19, and one surface of each detection plate 17, which is not connected with the detection spring 18, is glued with a rubber pad 36. As shown in fig. 1, a supporting roller 37 for supporting the wire core 12 is mounted on the right side of the detection cylinder 19, a wire collecting cylinder 32 is mounted below the right side of the detection cylinder 19, a wire connecting ball 39 is rotatably mounted on the wire collecting cylinder 32, and a wire loop 38 for fixing the wire core 12 is welded on the wire connecting ball 39. An accelerating mechanism for accelerating the take-up tube 32 is arranged on the right side of the take-up tube 32, and a driving mechanism for driving the accelerating mechanism is connected with the detection plate 17.
The accelerating mechanism comprises a rotating shaft 24 which is vertically arranged, the rotating shaft 24 is connected with a motor through a flexible shaft, a rubber ball 35 is connected to the bottom of the rotating shaft 24 in a glue connection mode, a strip-shaped hole (not shown in the figure) is transversely formed in the frame 26, the rubber ball 35 is slidably connected in the strip-shaped hole, and a limiting plate 34 is transversely welded on the rotating shaft 24 above the rubber ball 35. The rotating shaft 24 is connected with a gear set through keys, the gear set is located above the limiting plate 34, the large gear 29 in the gear set is located above the small gear 30, the wire take-up cylinder 32 is coaxially connected with the transmission gear 31, and the small gear 30 and the large gear 29 are both used for being meshed with the transmission gear 31.
The driving mechanism comprises a lever 20 hinged on a rack 26, the lever 20 is transversely arranged, the left end of the lever 20 is hinged with the detection plate 17, the right end of the lever 20 is welded with an arc-shaped rack 21, the right side of the arc-shaped rack 21 is meshed with a driving gear 22, the driving gear 22 is coaxially connected with an L-shaped rod 23, the L-shaped rod 23 intermittently abuts against a rotating shaft 24, and a reset spring 25 is connected between the rotating shaft 24 and the rack 26. A top plate 28 is transversely welded on the rotating shaft 24, the L-shaped rod 23 intermittently abuts against the top plate 28, a switch 27 is arranged on the frame 26, the switch 27 is electrically connected with a motor, and the right end of the top plate 28 intermittently abuts against the switch 27.
When the multi-strand wire core integrating device is used, the wire rollers of the single-strand wire cores 12 to be twisted are respectively inserted into the inserting rods on the placing frame 1, then each strand of wire core 12 sequentially passes through the positioning cylinder 11, the winding cylinder 13 and the detecting cylinder 19, so that the wire core 12 is straightened, and finally the wire core 12 is fixed on the wire collecting cylinder 32. The push rod 15 is then manually held to push the pressing plate 14 downward so that the pressing plate 14 attracts the magnet 16 in the bobbin 13, thereby fixing the core 12 in the bobbin 13.
After the wire core 12 is fixed, a motor connected with the winding drum 13 is started to drive the winding drum 13 to rotate, the winding drum 13 can drive the wire core 12 to rotate when rotating, and the right end of the wire core 12 is fixed on the winding drum 13 because the left end of the wire core 12 is wound on a wire roller, and the winding drum 13 can drive the wire core 12 to rotate when rotating, so that a plurality of single wire cores 12 are twisted together. When the degree of twisting of the wire core 12 reaches the required standard, the motor connected with the winding drum 13 is closed, and meanwhile, the motor connected with the rotating shaft 24 is started to drive the rotating shaft 24 to rotate, initially, the pinion 30 on the rotating shaft 24 is meshed with the transmission gear 31, and the transmission gear 31 can be driven to rotate through the pinion 30 when the rotating shaft 24 rotates, so that the winding drum 32 is driven to rotate, and the wound drum 32 winds the twisted wire core 12 on the winding drum. The winding drum 32 is disposed on the right side of the winding drum 13, and since the wire core 12 near the winding drum 13 receives a large rotational force, the winding drum 32 is used to wind the wire core 12 around the winding drum 32 in advance, so that breakage caused by excessive twisting of the wire core 12 can be avoided.
In order to avoid the situation that the wire winding drum 32 is not driven to tighten the wire core 12 in time to cause the wire core 12 to break when the error judgment is carried out manually, whether the wire core 12 is excessively twisted is judged by detecting the diameter of the twisted wire core 12 according to the principle that the larger the twisting degree of the wire core 12 is, the tighter the single-strand wire core 12 is wound and the smaller the diameter of the twisted wire core 12 is. The specific judging process is as follows:
the detection plate 17 in the detection cylinder 19 can be propped against the wire core 12 in the detection cylinder 19 all the time under the action of the elastic force of the detection spring 18, and as the detection spring 18 is connected between the detection plate 17 and the detection cylinder 19, the elastic force of the detection spring 18 can provide a certain movable space for the detection plate 17, so that the wire core 12 can rotate in a hole surrounded by the detection plate 17, and in addition, the rubber pad 36 on the detection plate 17 can reduce the friction force of the detection plate 17 to the wire core 12, so that the wire core 12 is prevented from being worn. When the twisting degree of the wire core 12 is reduced by the oversized diameter, the detection plate 17 can move towards the inside of the detection cylinder 19 under the action of the elastic force of the detection spring 18, so that the left end of the lever 20 hinged with the detection plate 17 is driven to move downwards, the arc-shaped rack 21 connected with the right end of the lever 20 rotates anticlockwise around the hinge point of the lever 20, the driving gear 22 meshed with the arc-shaped rack 21 is driven to rotate clockwise, and the driving gear 22 drives the L-shaped rod 23 to rotate clockwise. Initially, the opening direction of the L-shaped rod 23 is toward the left, that is, the vertical portion of the L-shaped rod 23 is in a vertical state and the horizontal portion is in a horizontal state, when the vertical portion of the L-shaped rod 23 rotates to abut against the rotating shaft 24, the rotating shaft 24 can move rightward under the pushing of the L-shaped rod 23, the return spring 25 compresses, the rubber ball 35 at the bottom of the rotating shaft 24 moves along the bar Kong Xiangyou on the frame 26, and thus the pinion 30 on the rotating shaft 24 is disengaged from the transmission gear 31. When the rotating shaft 24 moves rightwards, the top plate 28 on the rotating shaft can be driven to move rightwards, the top plate 28 abuts against the switch 27, and the switch 27 controls a motor connected with the winding drum 13 to stop rotating. When the vertical part of the L-shaped rod 23 rotates to the top plate 28 to be abutted, the rubber ball 35 at the bottom of the rotating shaft 24 is deformed by the extrusion force of the L-shaped rod 23 and passes through the strip-shaped hole on the frame 26, so that the rotating shaft 24 is separated from the frame 26, and at the moment, the L-shaped rod 23 can push the rotating shaft 24 to move downwards, so that the large gear 29 on the rotating shaft 24 is meshed with the transmission gear 31; at the same time, the straight-horizontal portion of the L-shaped lever 23 abuts against the rotation shaft 24, and the rotation shaft 24 can be prevented from moving leftward by the return spring 25. After the large gear 29 is meshed with the transmission gear 31, a motor connected with the rotating shaft 24 is started to drive the rotating shaft 24 to rotate, the large gear 29 on the rotating shaft 24 can drive the transmission gear 31 to rotate rapidly, the take-up cylinder 32 is driven to rotate rapidly, the take-up cylinder 32 winds the twisted wire cores 12 on the take-up cylinder rapidly, and excessive twisting and breakage of the wire cores 12 can be avoided.
The foregoing is merely exemplary embodiments of the present invention, and specific structures and features that are well known in the art are not described in detail herein. It should be noted that modifications and improvements can be made by those skilled in the art without departing from the structure of the present invention, and these should also be considered as the scope of the present invention, which does not affect the effect of the implementation of the present invention and the utility of the patent. The protection scope of the present application shall be subject to the content of the claims, and the description of the specific embodiments and the like in the specification can be used for explaining the content of the claims.
Claims (3)
1. The utility model provides a stranded sinle silk unification device which characterized in that: the wire winding machine comprises a frame, wherein a winding drum is arranged on the frame, the winding drum is connected with a motor, a through hole for a wire core to pass through is formed in the winding drum, a magnet is arranged in the through hole, an iron pressing plate is vertically and slidably arranged above the magnet, the top of the pressing plate is connected with a push rod, a wire winding drum is arranged on one side of the winding drum, a wire connecting ball is rotatably arranged on the wire winding drum, and a wire ring is arranged on the wire connecting ball; a detection cylinder is arranged between the winding cylinder and the wire collecting cylinder, a plurality of detection plates are slidably arranged in the detection cylinder, a detection spring is connected between the detection plates and the detection cylinder, an accelerating mechanism for accelerating the wire collecting cylinder is arranged on one side of the detection cylinder, and a driving mechanism for driving the accelerating mechanism is connected with the detection plates; the accelerating mechanism comprises a rotating shaft, a rubber ball is connected to the bottom of the rotating shaft in a glue connection mode, a strip-shaped hole is transversely formed in the rack, the rubber ball is connected in the strip-shaped hole in a sliding mode, a gear set is connected to the rotating shaft, a large gear in the gear set is located above a small gear, the wire winding barrel is coaxially connected with a transmission gear, and the small gear and the large gear are both used for being meshed with the transmission gear; the driving mechanism comprises a lever hinged on the frame, one end of the lever is hinged with the detection plate, the other end of the lever is connected with an arc-shaped rack, the arc-shaped rack is meshed with a driving gear, the driving gear is coaxially connected with an L-shaped rod, the L-shaped rod is intermittently connected with the rotating shaft, a reset spring is connected between the rotating shaft and the frame, a top plate is arranged on the rotating shaft, and the L-shaped rod is intermittently abutted against the top plate; a switch is arranged on the rack and is electrically connected with the motor, and the top plate intermittently abuts against the switch; when the vertical part of the L-shaped rod rotates to the top plate to prop against, the rubber ball at the bottom of the rotating shaft is deformed by the extrusion force of the L-shaped rod and penetrates through the strip-shaped hole in the frame, so that the rotating shaft is separated from the frame, and at the moment, the L-shaped rod can push the rotating shaft to move downwards, so that the large gear on the rotating shaft is meshed with the transmission gear.
2. The multi-strand core unification apparatus of claim 1, wherein: the rack is provided with a placing rack for placing the wire roller, and the placing rack is arranged on one side, far away from the detection cylinder, of the winding cylinder.
3. A multi-strand core unification device as set forth in claim 2, wherein: a positioning cylinder is arranged between the placing frame and the winding cylinder, and a wire hole for the wire core to pass through is arranged in the positioning cylinder.
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CN201810904122.1A CN109243715B (en) | 2018-08-09 | 2018-08-09 | Multi-strand wire core integrated device |
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CN201810904122.1A CN109243715B (en) | 2018-08-09 | 2018-08-09 | Multi-strand wire core integrated device |
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CN109243715A CN109243715A (en) | 2019-01-18 |
CN109243715B true CN109243715B (en) | 2023-06-09 |
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Families Citing this family (3)
Publication number | Priority date | Publication date | Assignee | Title |
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CN110828067B (en) * | 2019-11-26 | 2021-07-27 | 东莞市安焕电子有限公司 | Winding mechanism for multi-strand wire core |
CN112217339A (en) * | 2020-10-13 | 2021-01-12 | 衡阳智电客车有限责任公司 | Cooling device for electric airport ferry vehicle |
CN113308920B (en) * | 2021-07-29 | 2021-09-21 | 徐州固特美新材料有限公司 | Aluminum-clad steel strand manufacturing, stranding and rolling all-in-one machine |
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CN207418028U (en) * | 2017-10-25 | 2018-05-29 | 山东奥达复合材料有限公司 | A kind of continuous winding device of glass fibre |
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GB741327A (en) * | 1952-06-20 | 1955-11-30 | Us Rubber Co | Improvements in method of and apparatus for forming precision wound yarn packages |
US3499609A (en) * | 1966-07-14 | 1970-03-10 | Hyman Policansky | Variable speed fishing reel with friction drive |
CN203733527U (en) * | 2013-10-14 | 2014-07-23 | 江苏富川机电有限公司 | No-shaft multi-head power pay-off machine |
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Effective date of registration: 20230511 Address after: No. 2 Qingling Road, Yixian Science Industrial Park, Binhai New Area, Tianjin, 300450 Applicant after: TIANJIN 609 CABLE CO.,LTD. Address before: Building A8, 1st Floor, Standard Factory Building, No. 4 Road, Industrial Park, Suiyang County, Zunyi City, Guizhou Province, 563319 Applicant before: GUIZHOU LINDONGSHENG ELECTRONIC TECHNOLOGY Co.,Ltd. |
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