CN106448937A - High speed planetary stranding machine - Google Patents
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/02—Stranding-up
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- H—ELECTRICITY
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- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
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Abstract
Description
技术领域technical field
本发明涉及绞线机技术领域,具体涉及一种高速行星式绞线机。The invention relates to the technical field of stranding machines, in particular to a high-speed planetary stranding machine.
背景技术Background technique
绞线机是一种能广泛应用于各类软/硬导体线(铜线、漆包线、镀锡线、铜包钢和铜包铝等)及电子线(电源线、耳机线、电话线、PVC 线和网络线等)的绞合机械设备,使很多根单支导体扭成一股,达到线材的工艺要求。Stranding machine is a kind of wire that can be widely used in various soft/hard conductor wires (copper wire, enameled wire, tinned wire, copper-clad steel and copper-clad aluminum, etc.) and electronic wires (power cord, earphone wire, telephone wire, PVC Wires and network wires, etc.) twisting mechanical equipment, so that many single conductors are twisted into one strand to meet the technical requirements of the wire.
现有技术中的绞线机结构复杂,绞线工序繁杂,操作复杂,需要多人手配合,费时费力,劳动强度大,生产成本高,而且绞线效率低,无法满足目前快速化、多样化的市场的需求。The stranding machine in the prior art has a complex structure, complex stranding process, complicated operation, requires the cooperation of many people, is time-consuming and laborious, has high labor intensity, high production cost, and low stranding efficiency, which cannot meet the current rapid and diverse needs. market demand.
发明内容Contents of the invention
针对上述不足,本发明的目的在于,提供一种结构设计巧妙、合理,绞线效率高且操作简单、方便的高速行星式绞线机。In view of the above disadvantages, the object of the present invention is to provide a high-speed planetary stranding machine with ingenious and reasonable structural design, high stranding efficiency, simple and convenient operation.
为实现上述目的,本发明所提供的技术方案是:一种高速行星式绞线机,其包括机架、主轴驱动装置、主轴换向组件、主轴、摇篮架、张力放线装置、过线轮组、蜂巢网板、眼模座、包纸换向组件、包纸机构、引取换向组件和引取机构,所述主轴、包纸机构和引取机构按由前至后的顺序依次排列设置在机架上,所述摇篮架、过线轮组、蜂巢网板和眼模座按由前至后的顺序依次排列设置主轴上,多个张力放线装置均匀设置在摇篮架的周边位置,所述主轴驱动装置设置在机架的前端位置,并通过传动组件分别与所述主轴换向组件、包纸换向组件和引取换向组件相连接,其中所述主轴换向组件与主轴相连接,包纸换向组件和包纸机构相连接,引取换向组件和引取机构相连接。In order to achieve the above object, the technical solution provided by the present invention is: a high-speed planetary stranding machine, which includes a frame, a main shaft driving device, a main shaft reversing assembly, a main shaft, a cradle stand, a tension pay-off device, and a wire passing wheel Group, honeycomb mesh plate, eye mold base, paper wrapping reversing assembly, paper wrapping mechanism, drawing and fetching reversing assembly and drawing mechanism, the main shaft, paper wrapping mechanism and drawing mechanism are arranged on the machine in sequence from front to back On the frame, the cradle frame, the wire passing wheel group, the honeycomb mesh plate and the eye mold seat are arranged on the main shaft in sequence from front to back, and a plurality of tension release devices are evenly arranged on the peripheral position of the cradle frame. The main shaft driving device is arranged at the front end of the frame, and is respectively connected with the main shaft reversing assembly, the wrapping reversing assembly and the drawing reversing assembly through the transmission assembly, wherein the main shaft reversing assembly is connected with the main shaft, including The paper reversing assembly is connected with the paper wrapping mechanism, and the leading and reversing assembly is connected with the drawing mechanism.
作为本发明的一种改进,所述摇篮架包括一动圆环、两定圆盘和偏摆臂和偏摆轮轴,两定圆盘间隔设置在主轴上,多个张力放线装置通过轴承组件活动设置在两定圆盘之间,所述动圆环偏心设置在定圆盘的一侧位置,偏摆臂的一端活动设置在动圆环上,另一端与其相对应的张力放线装置的一端相连接,所述偏摆轮轴的一端设置在机架上,另一端伸入动圆环的内圈,且设有能顶压在该动圆环的内圈壁上的滑轮。As an improvement of the present invention, the cradle frame includes a moving ring, two fixed discs, a yaw arm and a yaw wheel shaft, the two fixed discs are arranged on the main shaft at intervals, and a plurality of tension pay-off devices move through the bearing assembly Set between two fixed discs, the moving ring is set eccentrically on one side of the fixed disc, one end of the yaw arm is movably set on the moving ring, and the other end is one end of the corresponding tension pay-off device connected, one end of the yaw wheel shaft is arranged on the frame, and the other end extends into the inner ring of the moving ring, and is provided with a pulley capable of pressing against the wall of the inner ring of the moving ring.
作为本发明的一种改进,所述张力放线装置包括穿线轴、旋转轴、摇架框、放线轴、永磁阻尼调节器和传动齿轮组,所述放放线轴相连接设置在摇架框内,所述永磁阻尼调节器设置在摇架框上,且通过所述传动齿轮组与所述放线轴相连接,所述穿线轴设置在摇架框的一端位置,且与所述放线轴的中心轴线相垂直,所述旋转轴设置在摇架框的另一端位置,且与所述穿线轴在同一轴线上。As an improvement of the present invention, the tension pay-off device includes a threading shaft, a rotating shaft, a cradle frame, a pay-off shaft, a permanent magnet damping adjuster and a transmission gear set, and the pay-off shaft is connected and arranged on In the cradle frame, the permanent magnet damping adjuster is arranged on the cradle frame, and is connected with the pay-off shaft through the transmission gear set, and the threading shaft is arranged at one end of the cradle frame, and Perpendicular to the central axis of the pay-off shaft, the rotating shaft is arranged at the other end of the cradle frame and is on the same axis as the threading shaft.
作为本发明的一种改进,对应穿线轴的轴孔位置于所述摇架框的内框壁上设有导向过线滚筒。As an improvement of the present invention, a guiding thread roller is provided on the inner frame wall of the cradle frame corresponding to the shaft hole of the threading shaft.
作为本发明的一种改进,所述传动齿轮组包括大齿轮和小齿轮,所述大齿轮设置在放线轴上,所述小齿轮设置在永磁阻尼调节器上,且与所述大齿轮相啮合。As an improvement of the present invention, the transmission gear set includes a large gear and a pinion, the large gear is set on the pay-off shaft, the pinion is set on the permanent magnet damping adjuster, and is connected to the large gear The gears mesh.
作为本发明的一种改进,所述穿线轴的长度长于旋转轴。As an improvement of the present invention, the threading shaft is longer than the rotating shaft.
作为本发明的一种改进,所述过线轮组包括大支架、小支架和过线轮,所述大支架设置在靠近摇篮架的一侧位置,该大支架的周缘位置呈圆心对称设有多个直行支臂,该直行支臂的末端上设有所述的过线轮,所述小支架设置在靠近蜂巢网板的一侧位置,该蜂巢网板的周缘位置呈圆心对称设有多个向蜂巢网板一侧方向弯折的弯折支臂,该弯折支臂的末端上设有所述的过线轮。As an improvement of the present invention, the wire passing wheel set includes a large bracket, a small bracket and a wire passing wheel, the large bracket is arranged on one side close to the cradle frame, and the peripheral position of the large bracket is symmetrically arranged around the center of the circle. A plurality of straight-running support arms, the end of the straight-running support arm is provided with the above-mentioned wire passing wheel, and the small bracket is arranged on a side position close to the honeycomb mesh plate, and the peripheral position of the honeycomb mesh plate is symmetrically arranged with multiple A bending support arm bent towards one side of the honeycomb mesh plate, and the end of the bending support arm is provided with the wire passing wheel.
作为本发明的一种改进,所述机架的前端位置设有放线机。As an improvement of the present invention, a pay-off machine is provided at the front end of the frame.
作为本发明的一种改进,所述机架的尾端位置设有收线机。As an improvement of the present invention, a wire take-up machine is provided at the tail end of the frame.
作为本发明的一种改进,于所述机架与收线机之间的位置设有计米机。As an improvement of the present invention, a meter counter is provided between the frame and the wire take-up machine.
本发明的有益效果为:本发明设计巧妙、合理,放一根中心线通过主轴的中心孔,在其它张力放线装置上各放有一根副线,而张力放线装置是设置在摇篮架上,可以绕主轴旋转,所有线经蜂巢网板和眼模座后使得副线和中心线绞合在一起,然后经包纸机构进行包纸,最后由收线机进行收线工序,即完成整绞线过程,而且张力放线装置是被动放线,可以通过永磁阻尼调节器来调整放线张力,同时在放线时,摇篮架可以摆动,实现退扭放线,有效提升绞线质量好,而且绞线速度快,操作简易、方便,省时省力,有效地节省了大量的时间和人力,大大提高工作效率,降低了生产成本,利于广泛推广运用。The beneficial effects of the present invention are: the design of the present invention is ingenious and reasonable, a center line is put through the center hole of the main shaft, and a secondary line is placed on each other tension line device, and the tension line device is set on the cradle frame , can rotate around the main shaft, all the wires pass through the honeycomb screen and the eye mold base so that the auxiliary wires and the center wires are twisted together, and then wrap the paper through the paper wrapping mechanism, and finally the wire winding process is carried out by the wire take-up machine, that is, the whole process is completed During the stranding process, and the tension pay-off device is a passive pay-off, the pay-off tension can be adjusted through the permanent magnet damping regulator. At the same time, the cradle frame can swing during pay-off to realize back-twist pay-off and effectively improve the quality of the twisted wire Good, and the twisting speed is fast, the operation is simple and convenient, saves time and effort, effectively saves a lot of time and manpower, greatly improves work efficiency, reduces production costs, and is conducive to widespread popularization and application.
下面结合附图与实施例,对本发明进一步说明。The present invention will be further described below in conjunction with the accompanying drawings and embodiments.
附图说明Description of drawings
图1是本发明的主视结构示意图。Fig. 1 is a front view structural schematic diagram of the present invention.
图2是本发明的立体结构示意图。Fig. 2 is a schematic diagram of the three-dimensional structure of the present invention.
图3是本发明中摇篮架的结构示意图。Fig. 3 is a schematic structural view of the cradle stand in the present invention.
图4是本发明中张力放线装置的结构示意图。Fig. 4 is a schematic structural view of the tension pay-off device in the present invention.
图5是本发明设有放线机、收线机和计米机的结构示意图。Fig. 5 is a schematic structural view of the present invention provided with a wire pay-off machine, a wire take-up machine and a meter counting machine.
具体实施方式detailed description
参见图1至图5,本实施例提供的一种高速行星式绞线机,其包括机架1、主轴驱动装置2、主轴换向组件3、主轴4、摇篮架5、张力放线装置6、过线轮组7、蜂巢网板8、眼模座9、包纸换向组件10、包纸机构11、引取换向组件12和引取机构13,所述主轴4、包纸机构11和引取机构13按由前至后的顺序依次排列设置在机架1上,所述摇篮架5、过线轮组7、蜂巢网板8和眼模座9按由前至后的顺序依次排列设置主轴4上,多个张力放线装置6均匀设置在摇篮架5的周边位置,所述主轴驱动装置2设置在机架1的前端位置,并通过传动组件14分别与所述主轴换向组件3、包纸换向组件10和引取换向组件12相连接,其中所述主轴换向组件3与主轴4相连接,包纸换向组件10和包纸机构11相连接,引取换向组件12和引取机构13相连接。Referring to Figures 1 to 5, a high-speed planetary stranding machine provided in this embodiment includes a frame 1, a main shaft driving device 2, a main shaft reversing assembly 3, a main shaft 4, a cradle frame 5, and a tension pay-off device 6 , wire passing wheel group 7, honeycomb screen plate 8, eye mold holder 9, paper wrapping reversing assembly 10, paper wrapping mechanism 11, drawing and fetching reversing assembly 12 and drawing mechanism 13, the main shaft 4, paper wrapping mechanism 11 and drawing The mechanism 13 is arranged on the frame 1 in sequence from front to back, and the cradle frame 5, wire passing wheel set 7, honeycomb mesh plate 8 and eye mold seat 9 are arranged in sequence from front to back to set the main shaft 4, a plurality of tension pay-off devices 6 are evenly arranged on the peripheral position of the cradle frame 5, and the main shaft driving device 2 is arranged at the front end of the frame 1, and is respectively connected with the main shaft reversing assembly 3, The wrapping reversing assembly 10 is connected with the drawing reversing assembly 12, wherein the main shaft reversing assembly 3 is connected with the main shaft 4, the wrapping reversing assembly 10 is connected with the wrapping mechanism 11, and the drawing reversing assembly 12 and the drawing Mechanism 13 is connected.
具体的,所述摇篮架5包括一动圆环51、两定圆盘52和偏摆臂53和偏摆轮轴54,两定圆盘52间隔设置在主轴4上,多个张力放线装置6通过轴承组件活动设置在两定圆盘52之间,所述动圆环51偏心设置在定圆盘52的一侧位置,偏摆臂53的一端活动设置在动圆环51上,另一端与其相对应的张力放线装置6的一端相连接,所述偏摆轮轴54的一端设置在机架1上,另一端伸入动圆环51的内圈,且设有能顶压在该动圆环51的内圈壁上的滑轮。Specifically, the cradle frame 5 includes a moving ring 51, two fixed discs 52, a yaw arm 53 and a yaw wheel shaft 54, the two fixed discs 52 are arranged at intervals on the main shaft 4, and a plurality of tension pay-off devices 6 pass through The bearing assembly is movably arranged between two fixed disks 52, the moving ring 51 is eccentrically arranged on one side of the fixed disk 52, one end of the swing arm 53 is movably arranged on the moving ring 51, and the other end is opposite to it. One end of the corresponding tension pay-off device 6 is connected, one end of the yaw wheel shaft 54 is arranged on the frame 1, and the other end stretches into the inner ring of the moving ring 51, and is provided with a ring that can press against the moving ring. The pulley on the inner ring wall of 51.
所述张力放线装置6包括穿线轴61、旋转轴62、摇架框63、放线轴64、永磁阻尼调节器65和传动齿轮组66,所述放放线轴64相连接设置在摇架框63内,所述永磁阻尼调节器65设置在摇架框63上,且通过所述传动齿轮组66与所述放线轴64相连接,所述穿线轴61设置在摇架框63的一端位置,且与所述放线轴64的中心轴线相垂直,所述旋转轴62设置在摇架框63的另一端位置,且与所述穿线轴61在同一轴线上。The tension pay-off device 6 includes a threading shaft 61, a rotating shaft 62, a cradle frame 63, a pay-off shaft 64, a permanent magnetic damping regulator 65 and a transmission gear set 66, and the pay-off shaft 64 is connected and arranged on In the cradle frame 63, the permanent magnet damping regulator 65 is arranged on the cradle frame 63, and is connected with the pay-off shaft 64 through the transmission gear set 66, and the threading shaft 61 is arranged on the cradle One end of the frame 63 is perpendicular to the central axis of the pay-off shaft 64 , and the rotating shaft 62 is located at the other end of the cradle frame 63 and is on the same axis as the threading shaft 61 .
对应穿线轴61的轴孔位置于所述摇架框63的内框壁上设有导向过线滚筒67。所述传动齿轮组66包括大齿轮和小齿轮,所述大齿轮设置在放线轴64上,所述小齿轮设置在永磁阻尼调节器65上,且与所述大齿轮相啮合。所述穿线轴61的长度长于旋转轴62。Corresponding to the shaft hole position of the threading shaft 61 , a guiding thread passing roller 67 is provided on the inner frame wall of the cradle frame 63 . The transmission gear set 66 includes a bull gear and a pinion, the bull gear is arranged on the pay-off shaft 64 , and the pinion is arranged on the permanent magnetic damping adjuster 65 and meshes with the bull gear. The threading shaft 61 is longer than the rotating shaft 62 .
所述过线轮组7包括大支架71、小支架72和过线轮73,所述大支架71设置在靠近摇篮架5的一侧位置,该大支架71的周缘位置呈圆心对称设有多个直行支臂,该直行支臂的末端上设有所述的过线轮73,所述小支架72设置在靠近蜂巢网板8的一侧位置,该蜂巢网板8的周缘位置呈圆心对称设有多个向蜂巢网板8一侧方向弯折的弯折支臂,该弯折支臂的末端上设有所述的过线轮73。The thread passing wheel group 7 includes a large support 71, a small support 72 and a thread passing wheel 73. The large support 71 is arranged on a side position close to the cradle frame 5, and the peripheral position of the large support 71 is symmetrically provided with multiple A straight-running support arm, the end of the straight-running support arm is provided with the wire passing wheel 73, and the small bracket 72 is arranged on a side position close to the honeycomb net plate 8, and the peripheral position of the honeycomb net plate 8 is symmetrical to the center of the circle. There are a plurality of bending support arms bent towards one side of the honeycomb screen plate 8, and the above-mentioned wire passing wheel 73 is provided on the end of the bending support arms.
较佳的,在所述机架1的前端位置设有放线机15。在所述机架1的尾端位置设有收线机16。还可以在所述机架1与收线机16之间的位置设有计米机17。Preferably, a pay-off machine 15 is provided at the front end of the frame 1 . A wire take-up machine 16 is provided at the tail end of the frame 1 . A meter counter 17 may also be provided at a position between the frame 1 and the wire take-up machine 16 .
工作时,放一根中心线通过主轴4的中心孔,在其它张力放线装置6上各放有一根副线,而张力放线装置6是设置在摇篮架5上,可以绕主轴4旋转,所有线经蜂巢网板8和眼模座9后使得副线和中心线绞合在一起,然后经包纸机构11进行包纸,最后由收线机16进行收线工序,即完成整绞线过程,而且张力放线装置6是被动放线,可以通过永磁阻尼调节器65来调整放线张力,同时在放线时,摇篮架5可以摆动,实现退扭放线,有效提升绞线质量好,而且绞线速度快,操作简易、方便,省时省力,有效地节省了大量的时间和人力,工作效率高,降低了生产成本。When working, put a center line through the center hole of the main shaft 4, and place a secondary line on other tension unwinding devices 6, and the tension unwinding device 6 is arranged on the cradle frame 5, which can rotate around the main shaft 4, After all the wires pass through the honeycomb mesh plate 8 and the eye mold base 9, the secondary wire and the central wire are twisted together, and then wrapped by the paper wrapping mechanism 11, and finally the winding process is carried out by the wire take-up machine 16, that is, the whole twisted wire is completed process, and the tension pay-off device 6 is a passive pay-off, the pay-off tension can be adjusted through the permanent magnet damping regulator 65, and at the same time, the cradle frame 5 can swing during pay-off to realize back-twist pay-off and effectively lift the twisted wire The quality is good, and the twisting speed is fast, the operation is simple and convenient, saving time and labor, effectively saving a lot of time and manpower, high work efficiency, and reducing production costs.
上述的实施例仅为本发明较好的实施方式,本发明不能一一列举出全部的实施方式,凡采用上述实施例之一的技术方案,或根据上述实施例所做的等同变化,均在本发明保护范围内。The above-mentioned embodiments are only preferred implementation modes of the present invention, and the present invention cannot enumerate all the implementation modes one by one. All technical solutions using one of the above-mentioned embodiments, or equivalent changes made according to the above-mentioned embodiments, are all in Within the protection scope of the present invention.
根据上述说明书的揭示和教导,本发明所属领域的技术人员还能够对上述实施方式进行变更和修改。因此,本发明并不局限于上述的具体实施方式,凡是本领域技术人员在本发明的基础上所作出的任何显而易见的改进、替换或变型均属于本发明的保护范围。此外,尽管本说明书中使用了一些特定的术语,但这些术语只是为了方便说明,并不对本发明构成任何限制。如本发明上述实施例所述,采用与其相同或相似的结构而得到的其它结构的绞线机,均在本发明保护范围内。According to the disclosure and teaching of the above specification, those skilled in the art to which the present invention pertains can also change and modify the above embodiment. Therefore, the present invention is not limited to the above-mentioned specific implementation manners, and any obvious improvement, substitution or modification made by those skilled in the art on the basis of the present invention shall fall within the protection scope of the present invention. In addition, although some specific terms are used in this specification, these terms are only for convenience of description and do not constitute any limitation to the present invention. As described in the foregoing embodiments of the present invention, twisting machines of other structures obtained by adopting the same or similar structures are all within the protection scope of the present invention.
Claims (10)
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