CN208249523U - Tube-type line strander bobbin winder device - Google Patents
Tube-type line strander bobbin winder device Download PDFInfo
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- CN208249523U CN208249523U CN201820449787.3U CN201820449787U CN208249523U CN 208249523 U CN208249523 U CN 208249523U CN 201820449787 U CN201820449787 U CN 201820449787U CN 208249523 U CN208249523 U CN 208249523U
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Abstract
Description
技术领域technical field
本实用新型涉及线缆加工制造领域,特别涉及一种管式绞线机绕线装置。The utility model relates to the field of cable processing and manufacturing, in particular to a winding device for a tubular stranding machine.
背景技术Background technique
管式绞线机是一种广泛应用于电缆或钢丝绳绞合的机械设备,它使多根单线扭成一根多股的绞合电缆或钢丝绳,达到线材的工艺要求。管式绞线机包括将多根线芯绞合成一根的管式绞线机主体,管式绞线机一般还包括绕线装置或配合使用有绕线装置,绕线装置位于管式绞线机主体成品端一侧,用来卷集绞合完成的成品线缆和保持传输线缆的张力,以保证管式绞线机能稳定对多股线芯进行绞合。Tubular stranding machine is a mechanical equipment widely used in cable or wire rope stranding. It twists multiple single wires into a multi-strand twisted cable or wire rope to meet the technical requirements of the wire. The tubular stranding machine includes the main body of the tubular stranding machine that twists multiple wire cores into one. The tubular stranding machine generally also includes a winding device or is used in conjunction with a winding device. The winding device is located in the tubular stranding The side of the finished product end of the main body of the machine is used to collect the stranded finished cables and maintain the tension of the transmission cables, so as to ensure that the tubular stranding machine can stably twist the multi-strand wire cores.
现有的管式绞线机绕线装置一般包括绕线架、与绕线架转动连接的绕线盘以及驱动绕线盘转动的电机。电机驱动绕线盘转动将传输而来的线缆缠绕在绕线盘上,通过绕线盘对绞合完成线缆的卷集,使传输绞合的线缆始终保持张力,从而保证线缆绞合工作的正常进行。The existing winding device of the tubular stranding machine generally includes a winding frame, a winding reel rotatably connected to the winding frame, and a motor for driving the winding reel to rotate. The motor drives the winding reel to rotate and wind the transmitted cables on the winding reel, and the coiling of the cables is completed by twisting the winding reel pairs, so that the twisted cables for transmission are always kept in tension, thus ensuring that the cables are twisted The normal progress of the joint work.
申请公布号为CN104071636A的中国发明专利文件公开了一种电缆线半自动绕线装置,包括控制箱,内置有控制电路;电机,安装在控制箱的顶部上,电机的驱动轴上固定地套设有一个转盘,转盘的周缘开设有多个间隔设置的限位槽;绕线支架,放置在控制箱的顶部上,绕线支架上设有滑轮;定位固定件,安装在控制箱的顶部,用于定位绕线支架;绕线转筒,其一端与绕线支架连接,并且绕线转筒绕自身转轴可自由转动,另一端的端面设有限位柱;电机调速器,用于调节电机的转速;送线装置,用于将电缆线缠绕在绕线转筒上,其中,当绕线转筒的限位柱对应地插入到其中一个限位槽中,转盘带动绕线转筒转动,将电缆线自动地缠绕在绕线转筒上。The Chinese invention patent document with the application publication number CN104071636A discloses a semi-automatic cable winding device, which includes a control box with a built-in control circuit; a motor installed on the top of the control box, and a drive shaft of the motor is fixedly sleeved. A turntable, the periphery of the turntable is provided with a plurality of spaced limit grooves; the winding bracket is placed on the top of the control box, and a pulley is provided on the winding bracket; the positioning fixture is installed on the top of the control box for Position the winding bracket; the winding drum, one end of which is connected to the winding bracket, and the winding drum can rotate freely around its own shaft, and the end face of the other end is provided with a limit column; the motor governor is used to adjust the speed of the motor ;The wire feeding device is used to wind the cable on the winding drum, wherein, when the limit column of the winding drum is inserted into one of the limit slots correspondingly, the turntable drives the winding drum to rotate, and the cable The thread is automatically wound on the winding drum.
上述的一种电缆线半自动绕线装置,采用电机驱动绕线转筒,从而将线缆缠绕在绕筒上;但是使用其对管式绞线机主体传输而来的线缆进行绕线时,只能将线缆缠绕在卷筒的部分位置上,无法保证使线缆均匀有序的缠绕在卷筒上,从而会影响到卷筒对线缆的张力的稳定,从而影响线缆的绞合加工。The above-mentioned semi-automatic cable winding device uses a motor to drive the winding drum to wind the cable on the drum; but when using it to wind the cable transmitted from the main body of the tubular stranding machine, The cable can only be wound on part of the reel, and it cannot be guaranteed that the cable is wound on the reel evenly and orderly, which will affect the stability of the tension of the reel on the cable, thereby affecting the twisting of the cable processing.
实用新型内容Utility model content
本实用新型的目的是提供一种管式绞线机绕线装置,能够将传输而来的线缆均匀有序的缠绕在绕线盘上,保持绕线盘对传输线缆张力的稳定,从而减小因绕线盘对传输线缆的张力不稳而造成的绞合质量不良。The purpose of this utility model is to provide a winding device for a tubular stranding machine, which can evenly and orderly wind the transmitted cables on the winding reel, and keep the tension of the wire reel on the transmission cable stable, thereby Reduce the poor stranding quality caused by the unstable tension of the winding reel on the transmission cable.
本实用新型的上述技术目的是通过以下技术方案得以实现的:一种管式绞线机绕线装置,包括绕线架、水平转动连接的绕线盘以及驱动绕线盘转动的电机,还包括对传输的线缆进行横向驱动导向的导向机构,所述导向机构包括沿绕线盘轴线方向上往复运动的移动台和竖直固在移动台上的导向架;所述导向架包括固定移动台上的架体和至少两个竖直的设置在架体上的导向轴。The above-mentioned technical purpose of the utility model is achieved through the following technical solutions: a winding device for a tubular stranding machine, including a winding frame, a winding reel connected by horizontal rotation, and a motor for driving the reel to rotate, and also includes A guide mechanism for laterally driving and guiding the transmitted cables, the guide mechanism includes a mobile platform that reciprocates along the axis of the winding reel and a guide frame fixed vertically on the mobile platform; the guide frame includes a fixed mobile platform The upper frame body and at least two vertical guide shafts arranged on the frame body.
通过采用上述方案,绕线盘与绕线架在水平方向上转动连接,电动机提供动力驱动绕线盘转动,从而对传输而来的线缆保持拉力,使绞线位置处的线芯具有足够的张力;传输而来的线缆通过两导向轴之间穿过,移动台能够沿绕线盘方向往复运动,通过导向轴对线缆横向的力,带动线缆作横向偏移运动,从而能够将线缆均匀的缠绕在绕线盘上。通过采用对线缆导向另其左右偏移的方法,使线线缆均匀缠绕在绕线盘上,从而使绕线盘保持对线缆拉力的稳定,防止因拉力不稳造成的拉断,绞线质量不良等质量问题。By adopting the above scheme, the winding reel and the winding frame are connected in the horizontal direction, and the motor provides power to drive the winding reel to rotate, so as to maintain the tension on the transmitted cables, so that the wire core at the twisted position has sufficient strength. Tension; the transmitted cable passes between the two guide shafts, and the mobile table can reciprocate along the direction of the winding disc, and the lateral force of the guide shaft on the cable drives the cable to make a lateral offset movement, so that the The cables are evenly wound on the reel. By adopting the method of guiding the cable and shifting it left and right, the wire and cable are evenly wound on the winding reel, so that the winding reel maintains a stable tension on the cable and prevents breakage and twisting caused by unstable tension. Quality problems such as poor line quality.
较佳的,所述绕线架上转动连接有轴线方向与绕线盘轴线方向平行的丝杆,所述丝杆水平贯穿移动台并与移动台螺纹连接。Preferably, the winding frame is rotatably connected with a screw rod whose axis direction is parallel to the axis direction of the winding disc, and the screw rod horizontally penetrates the mobile platform and is threadedly connected with the mobile platform.
通过采用上述方案,移动台与丝杆螺纹连接且丝杆的轴线方向与绕线盘的轴线方向平行,通过控制丝杆正转和反转既能控制移动台沿丝杆往复运动,从而能够将传输而来线缆均匀的缠绕到绕线盘上去。By adopting the above scheme, the mobile platform is threadedly connected with the screw rod and the axial direction of the screw rod is parallel to the axial direction of the winding reel. By controlling the forward rotation and reverse rotation of the screw rod, the reciprocating movement of the mobile table along the screw rod can be controlled, so that the The transmitted cables are evenly wound onto the reel.
较佳的,管式绞线机绕线装置还包括驱动丝杆正反转的导向驱动机构;所述导向驱动机构包括与丝杆同心且周向与丝杆相对固定的端面齿轮以及中部与绕线架转动连接的拨臂;所述端面齿轮的两侧分别设置有正齿和反齿;所述拨臂设置有对正齿进行拨动的正拨头和对反齿进行拨动的反拨头;所述导向驱动机构还包括控制端面齿轮与正拨头或反拨头进行啮合的换向组件。Preferably, the winding device of the tubular stranding machine also includes a guide drive mechanism that drives the screw mandrel to rotate forward and reverse; A shifting arm connected by rotation of the wire frame; the two sides of the end face gear are respectively provided with spur teeth and counter teeth; head; the guide drive mechanism also includes a reversing assembly that controls the meshing of the face gear with the forward head or the reverse head.
通过采用上述方案,端面齿轮设置有正齿和反齿;拨臂上设置有正拨头和反拨头;通过换向组件使端面齿轮的正齿与正拨动啮合或反齿与反拨头啮合;通过控制拨臂绕线架转动处往复摆动,进而对正齿或反齿进行拨动,从而控制丝杆正转或反转。By adopting the above-mentioned scheme, the face gear is provided with spur teeth and counter teeth; the dial arm is provided with a dial head and a reverse head; through the reversing assembly, the spur teeth of the face gear are meshed with the forward dial or the reverse teeth are connected with the reverse head Engagement: By controlling the reciprocating swing at the rotating part of the winding frame of the dial arm, and then dialing the positive or negative teeth, so as to control the forward or reverse rotation of the screw rod.
较佳的,所述换向组件包括与端面齿轮固定连接且在沿丝杆轴线方向与丝杆滑动连接的离合器以及位于离合器和端面齿轮之间且可以沿丝杆轴线运动的拨片。Preferably, the reversing assembly includes a clutch fixedly connected to the end gear and slidingly connected to the screw shaft along the axis of the screw shaft, and a paddle located between the clutch and the end gear and capable of moving along the axis of the screw shaft.
通过采用上述方案,离合器与端面齿轮固定连接且与丝杠在轴线方向上与丝杠滑动连接,通过位于离合器和丝杆之间的拨片来对离合器或端面齿轮进行拨动,使端面齿轮沿丝杆轴向移动,从而使端面齿轮的正齿与正拨头啮合或反齿与反拨动啮合。By adopting the above scheme, the clutch is fixedly connected with the end gear and is slidably connected with the lead screw in the axial direction. The screw rod moves axially, so that the positive teeth of the face gear mesh with the positive dial or the reverse teeth mesh with the reverse dial.
较佳的,所述绕线架转动连接有中间轴,所述中间轴端部固定有摆臂,摆臂上铰接有连杆,连杆的一端与拨臂的端部铰接。Preferably, the bobbin frame is rotatably connected to an intermediate shaft, the end of the intermediate shaft is fixed with a swing arm, the swing arm is hinged with a connecting rod, and one end of the connecting rod is hinged with the end of the toggle arm.
通过采用上述方案,通过驱动中间轴转动,中间轴带动摆臂进行转动,从而通过与摆臂铰接的连杆带动拨臂绕其转动点往复摆动,进而实现对端面齿轮驱动的作用。By adopting the above scheme, by driving the intermediate shaft to rotate, the intermediate shaft drives the swing arm to rotate, so that the connecting rod hinged with the swing arm drives the shift arm to swing back and forth around its rotation point, thereby realizing the driving effect on the end gear.
较佳的,所述拨片固定连接有轴线方向与丝杆方向平行的滑动轴,所述滑动轴与绕线架沿滑动轴轴向方向滑动连接且在水平方向上贯穿移动台;位于移动台两侧的滑动轴上固定有凸块。Preferably, the plectrum is fixedly connected with a sliding shaft whose axial direction is parallel to the direction of the screw rod, and the sliding shaft is slidably connected with the winding frame along the axial direction of the sliding shaft and runs through the mobile platform in the horizontal direction; Lugs are fixed on the sliding shafts on both sides.
通过采用上述方案,移动台在丝杆的驱动下朝丝杆的一端运动,移动台与凸块接触时,在移动台对凸块的作用力下带动滑动轴沿滑动轴的轴向方向滑动,从而带动拨片对离合器或端面齿轮进行拨动,从而使改变端面齿轮与拨臂原有的啮合状态。By adopting the above scheme, the mobile table moves toward one end of the screw rod under the drive of the screw rod, and when the mobile table contacts the protrusion, the sliding shaft is driven to slide along the axial direction of the sliding shaft under the force exerted by the mobile table on the protrusion. Thereby the paddle is driven to toggle the clutch or the face gear, thereby changing the original meshing state of the face gear and the dial arm.
较佳的,所述绕线架上转动连接有动力轴,所述动力轴和电机输出轴之间连接有用来传递动力的传动带轮组;所述动力轴上固定有主动齿轮,所述中间轴上固定与主动齿轮啮合的中间齿轮。Preferably, a power shaft is rotatably connected to the bobbin frame, and a transmission pulley set for power transmission is connected between the power shaft and the output shaft of the motor; a driving gear is fixed on the power shaft, and the intermediate shaft Fix the intermediate gear meshing with the driving gear.
通过采用上述方案,电机通过传动带轮组将动力传递给动力轴,通过主动齿轮与中间齿轮的啮合将动力传递给中间轴,驱动中间轴进行转动。By adopting the above scheme, the motor transmits power to the power shaft through the transmission pulley set, and transmits power to the intermediate shaft through the meshing of the driving gear and the intermediate gear, and drives the intermediate shaft to rotate.
较佳的,所述绕线盘同心固定有绕线轴,所述绕线轴与机架转动连接,所述绕线轴端部固定有绕线齿轮,所述绕线齿轮与中间齿轮啮合。Preferably, a winding shaft is concentrically fixed on the winding disk, and the winding shaft is rotatably connected to the frame, and a winding gear is fixed at the end of the winding shaft, and the winding gear meshes with the intermediate gear.
通过采用上述方案,中间轴转动,通过中间齿轮与绕线齿轮的啮合将运动传递给绕线轴;从而绕线轴带动绕线盘转动,将传输的线缆缠绕到绕线盘上。By adopting the above solution, the intermediate shaft rotates, and the motion is transmitted to the winding shaft through the meshing of the intermediate gear and the winding gear; thus, the winding shaft drives the winding disk to rotate, and the transmitted cable is wound onto the winding disk.
较佳的,所述管式绞线机绕线装置还包括对传输线缆进行张紧的张紧机构,所述张紧机构包括固定在移动台上的张紧架和水平转动连接于张紧架的张紧轮。Preferably, the winding device of the tubular stranding machine also includes a tensioning mechanism for tensioning the transmission cables, the tensioning mechanism includes a tensioning frame fixed on the mobile platform and a horizontally rotatable connection to the tensioning tensioner pulley.
通过采用上述方案,张紧轮对在竖直方向上与传输的线缆相抵接,从而对进而将要进入绕线盘的线缆进行张紧,防止由于重力作用造成绕线盘上的线缆缠绕松散。By adopting the above scheme, the tensioning wheel pair abuts against the transmitted cables in the vertical direction, thereby tensioning the cables that will enter the winding reel and preventing the cables from being entangled on the winding reel due to gravity loose.
较佳的,所述张紧架上开设有竖直走向的长条孔,张紧架上安装有螺栓,螺栓贯穿长条孔与移动台螺纹配合。Preferably, the tension frame is provided with vertically oriented elongated holes, bolts are installed on the tension frame, and the bolts pass through the elongated holes and threadedly fit the mobile platform.
通过采用上述方案,通过长条孔能调张紧架的位置,从而改变张紧轮的高度,改变对传输线缆的张紧效果;通过螺栓将张紧架压紧固定在相应的位置。By adopting the above scheme, the position of the tensioning frame can be adjusted through the long holes, thereby changing the height of the tensioning wheel and changing the tensioning effect on the transmission cable; the tensioning frame is pressed and fixed at the corresponding position by bolts.
综上所述,本实用新型具有以下有益效果:In summary, the utility model has the following beneficial effects:
1.电机驱动绕线盘转动,通过在丝杆上往复运动移动台上的导向轴对传输的线缆进行传输导向,使线缆能够均匀有序的缠绕到绕线盘上,从而保证绕线盘对线缆张力的稳定;1. The motor drives the winding reel to rotate, and the guide shaft on the moving table reciprocates on the screw rod to guide the transmission of the transmitted cables, so that the cables can be wound on the reel evenly and orderly, thus ensuring the winding The stability of the tension of the cable on the disc;
2.通过张紧机构对进而绕线盘的线缆进行张紧,防止线缆在重力作用下,造成绕线盘上的线缆缠绕松散。2. Use the tensioning mechanism to tension the cables on the winding reel to prevent the cables from being loosely wound on the winding reel under the action of gravity.
附图说明Description of drawings
图1为管式绞线机绕线装置的工况示意图;Fig. 1 is the schematic diagram of the working condition of the winding device of the tubular stranding machine;
图2为管式绞线机绕线装置的结构示意图;Fig. 2 is the structural representation of the winding device of the tubular stranding machine;
图3为管式绞线机隐藏部分机架的结构示意图;Fig. 3 is the structural representation of the frame of the hidden part of the tubular stranding machine;
图4为换向组件的结构示意图;Fig. 4 is a structural schematic diagram of a reversing assembly;
图5为端面齿轮的俯视图;Figure 5 is a top view of the face gear;
图6为移动台的局部视图。Fig. 6 is a partial view of a mobile station.
图中,1、管式绞线机主体;2、绕线架;21、丝杆;22、导柱;23、动力轴;231、主动齿轮;24、中间轴;241、中间齿轮;25、绕线轴;251、绕线齿轮;3、绕线盘;4、导向机构;41、移动台;42、导向架;421、架体;422、导向轴;5、导向驱动机构;51、端面齿轮;511、正齿;512、反齿;52、拨臂;521、正拨头;522、反拨头;53、换向组件;531、滑动轴;532、凸块;533、拨片;534、离合器;54、摆臂;55、连杆;6、张紧机构;61、张紧架;611、长条孔;62、张紧轮;7、电机;71、传动带轮组;711、主动轮;712、从动轮;713、传动带。In the figure, 1. Main body of tubular stranding machine; 2. Winding frame; 21. Screw rod; 22. Guide post; 23. Power shaft; 231. Driving gear; 24. Intermediate shaft; 241. Intermediate gear; 25. Winding shaft; 251, winding gear; 3, winding disk; 4, guiding mechanism; 41, mobile platform; 42, guiding frame; 421, frame body; 422, guiding shaft; 5, guiding driving mechanism; 51, end gear ;511, positive teeth; 512, negative teeth; 52, shifting arm; 521, positive shifting head; 522, reverse shifting head; 53, reversing assembly; , clutch; 54, swing arm; 55, connecting rod; 6, tension mechanism; 61, tension frame; 611, long hole; 62, tension wheel; 7, motor; 71, transmission pulley group; Wheel; 712, driven wheel; 713, transmission belt.
具体实施方式Detailed ways
以下结合附图对本实用新型作进一步详细说明。其中相同的零部件用相同的附图标记表示。需要说明的是,下面描述中使用的词语“前”、“后”、“左”、“右”、“上”和“下”指的是附图中的方向,词语“底面”和“顶面”、“内”和“外”分别指的是朝向或远离特定部件几何中心的方向。Below in conjunction with accompanying drawing, the utility model is described in further detail. Wherein the same components are denoted by the same reference numerals. It should be noted that the words "front", "rear", "left", "right", "upper" and "lower" used in the following description refer to the directions in the drawings, and the words "bottom" and "top "Face", "inner" and "outer" refer to directions toward or away from, respectively, the geometric center of a particular component.
实施例:一种管式绞线机绕线装置,以下简称绕线装置,参照图1和图2,绕线装置放置在管式绞线机主体1的成品出线端,保持绕线时成品线缆端的张力和将成品线缆卷集起来。绕线装置包括绕线架2、绕线盘3、导向机构4和电机7。绕线盘3在水平方向与绕线架2转动连接,电机7驱动绕线盘3进行转动,进而将绞合完成的线缆缠绕到绕线盘3上且为传输的线缆提供拉力,以保持绞合处线芯的张力,使绞合工作正常进行。导向机构4架用来对传输的线缆进行导向限位,使线缆能够均匀有序的缠绕在绕线盘3上,从而保持传输线缆的张力稳定。Embodiment: a winding device for a tubular stranding machine, hereinafter referred to as the winding device, referring to Figure 1 and Figure 2, the winding device is placed at the finished wire outlet end of the main body 1 of the tubular stranding machine to keep the finished wire during winding Tension at the cable end and coiling up the finished cable. The winding device comprises a winding frame 2, a winding disk 3, a guiding mechanism 4 and a motor 7. The winding reel 3 is rotationally connected with the winding frame 2 in the horizontal direction, and the motor 7 drives the winding reel 3 to rotate, and then the twisted cable is wound onto the winding reel 3 and provides pulling force for the transmitted cable, so as to Keep the tension of the wire core at the twisted place, so that the twisted work can be carried out normally. The 4 guide mechanisms are used to guide and limit the transmitted cables, so that the cables can be wound on the winding reel 3 evenly and orderly, so as to keep the tension of the transmission cables stable.
参照图2和图3,绕线架2水平转动连接有绕线轴25、中间轴24和动力轴23,绕线盘3与绕线轴25同心固定连接;绕线轴25、中间轴24和动力轴23三者的轴线方向平行。电机7输出轴和动力轴23之间连接有传动带轮组71,电机7通过传动带轮组71将动力传输到动力轴23上。绕线轴25上固定有绕线齿轮251、中间轴24上固定有中间齿轮241,动力轴23上固定有主动齿轮231;主动齿轮231与中间齿轮241啮合,中间齿轮241与绕线齿轮251啮合。电机7通过传动带轮组71带动动力轴23转动,动力轴23通主动齿轮231与中间齿轮241的啮合带动中间齿轮241转动,并将动力传递到中间轴24上;绕线齿轮251在中间齿轮241的驱动下带动绕线轴25转动进而带动绕线盘3转动,从而对传输的线缆进行卷集。Referring to Fig. 2 and Fig. 3, the bobbin frame 2 is horizontally rotatably connected with a bobbin 25, an intermediate shaft 24 and a power shaft 23, and the bobbin 3 is concentrically fixedly connected with the bobbin 25; the bobbin 25, the middle shaft 24 and the power shaft 23 The axis directions of the three are parallel. A drive pulley set 71 is connected between the output shaft of the motor 7 and the power shaft 23 , and the motor 7 transmits power to the power shaft 23 through the drive pulley set 71 . Winding gear 251 is fixed on the winding shaft 25, intermediate gear 241 is fixed on the intermediate shaft 24, driving gear 231 is fixed on the power shaft 23; The motor 7 drives the power shaft 23 to rotate through the transmission pulley group 71, and the engagement of the power shaft 23 through the driving gear 231 and the intermediate gear 241 drives the intermediate gear 241 to rotate, and the power is transmitted to the intermediate shaft 24; the winding gear 251 is on the intermediate gear 241 Driven to drive the winding shaft 25 to rotate and then drive the winding reel 3 to rotate, so as to roll up the transmitted cables.
参照图3,传动带轮组71包括固定在电机7输出轴上的主动轮711、固定在动力轴23上的从动轮712以及连接主动轮711和从动轮712的传动带713。电机7输出轴转动带动主动轮711转动,传动带713将动力传送到从动轮712上,通过从动轮712带动动力轴23转动。Referring to FIG. 3 , the driving pulley set 71 includes a driving pulley 711 fixed on the output shaft of the motor 7 , a driven pulley 712 fixed on the power shaft 23 and a transmission belt 713 connecting the driving pulley 711 and the driven pulley 712 . The rotation of the output shaft of the motor 7 drives the driving wheel 711 to rotate, and the transmission belt 713 transmits the power to the driven wheel 712, and the driven wheel 712 drives the power shaft 23 to rotate.
参照图2和图4,绕线架2水平转动连接有丝杆21,丝杆21的轴线方向与绕线盘3的轴向方向平行;丝杆21水平贯穿移动台41并与移动台41螺纹连接。丝杆21下方设置有轴线水平并与丝杆21轴线位于同一竖直平面内的导柱22,导柱22水平贯穿移动台41。绕线装置还包括导向驱动机构5,通过导向驱动机构5控制丝杆21的正反转进而控制移动台41在丝杆21上进行往复运动。Referring to Fig. 2 and Fig. 4, the bobbin frame 2 is connected with a screw mandrel 21 for horizontal rotation, and the axial direction of the screw mandrel 21 is parallel to the axial direction of the winding reel 3; connect. A guide post 22 with a horizontal axis and located in the same vertical plane as the axis of the screw mandrel 21 is arranged below the screw mandrel 21 , and the guide post 22 runs through the mobile platform 41 horizontally. The winding device also includes a guide driving mechanism 5 , through which the forward and reverse rotation of the screw rod 21 is controlled to control the moving table 41 to reciprocate on the screw rod 21 .
参照图4和图5,导向驱动机构5包括与丝杆21同心且在丝杆21周向与其相对固定的端面齿轮51以及对端面齿轮51进行拨动的拨臂52。拨臂52的中部与绕线架2转动连接,拨臂52上设置有分别用来对端面齿轮51的正齿511和反齿512进行拨动的正拨头521和反拨头522。导向驱动机构5还包括控制端面齿轮51与正拨头521或反拨头522进行啮合的换向组件53。通过换向组件53控制端面齿轮51与拨臂52的正拨头521或反拨头522啮合,进而通过控制拨臂52绕其转动点反复摆动来对端面齿轮51进行拨动,从而使丝杆21进行正转和反转。Referring to FIG. 4 and FIG. 5 , the guide driving mechanism 5 includes a face gear 51 which is concentric with the screw rod 21 and fixed relative to the screw rod 21 in the circumferential direction thereof, and a dial arm 52 which moves the face gear 51 . The middle part of the shifting arm 52 is rotatably connected with the bobbin 2 , and the shifting arm 52 is provided with a positive shifting head 521 and a reverse shifting head 522 for respectively shifting the spur teeth 511 and the reverse teeth 512 of the face gear 51 . The guide driving mechanism 5 also includes a reversing assembly 53 for controlling the meshing of the face gear 51 with the forward setting head 521 or the reverse setting head 522 . The face gear 51 is controlled by the reversing assembly 53 to mesh with the forward head 521 or the reverse head 522 of the dial arm 52, and then the face gear 51 is moved by controlling the dial arm 52 to swing repeatedly around its rotation point, so that the screw rod 21 carry out forward rotation and reverse rotation.
参照3和图4,中间轴24的端部固定有摆臂54,摆臂54铰接有连杆55,连杆55的另一端与拨臂52的端部铰接,通过中间轴24转动进而带动摆臂54转动,从而通过连杆55带动拨臂52绕其转动轴往复摆动,对端面齿轮51进行拨动。3 and FIG. 4, the end of the intermediate shaft 24 is fixed with a swing arm 54, the swing arm 54 is hinged with a connecting rod 55, the other end of the connecting rod 55 is hinged with the end of the toggle arm 52, and the intermediate shaft 24 rotates to drive the swing. The arm 54 rotates, thereby driving the dial arm 52 to swing back and forth around its rotation axis through the connecting rod 55, and the face gear 51 is dialed.
参照图4和图5,换向组件53包括与端面齿轮51同心固定连接的离合器534和位于离合器534和端面齿轮51之间的拨片533。拨片533下端固定有滑动轴531,滑动轴531轴向与丝杆21轴向方向平行且在滑动轴531轴向方向上与绕线架2滑动连接。移动台41下端固定有拨块,位于拨块两侧的滑动轴531上固定有凸块532。移动台41在丝杆21上朝一侧进行运动时,当运动到凸块532位置处时,会对凸块532进行拨动,进而带动滑动轴531在其轴向方向上与绕线架2产生相对滑动,使固定在滑动轴531上的拨片533对离合器534或端面齿轮51进行拨动,从而使端面齿轮51改变与其啮合的正拨头521或反拨头522,达到对丝杆21进行换向的目的。Referring to FIG. 4 and FIG. 5 , the reversing assembly 53 includes a clutch 534 concentrically and fixedly connected to the end gear 51 and a paddle 533 located between the clutch 534 and the end gear 51 . A sliding shaft 531 is fixed at the lower end of the plectrum 533 , and the axial direction of the sliding shaft 531 is parallel to the axial direction of the screw rod 21 and is slidably connected with the winding frame 2 in the axial direction of the sliding shaft 531 . A shifting block is fixed on the lower end of the mobile platform 41 , and protrusions 532 are fixed on the sliding shafts 531 on both sides of the shifting block. When the mobile table 41 moves to one side on the screw mandrel 21, when it moves to the position of the bump 532, the bump 532 will be moved, and then the sliding shaft 531 will be driven to form a contact with the winding frame 2 in its axial direction. Sliding relatively, the paddle 533 fixed on the sliding shaft 531 is moved to the clutch 534 or the end face gear 51, so that the end face gear 51 changes the forward shifting head 521 or the reverse shifting head 522 meshing with it, so as to achieve the adjustment of the screw rod 21. purpose of commutation.
参照图6,导向机构4包括移动台41和导向架42。移动台41位于绕线盘3进线端前端;导向架42包括架体421和两个在竖直方向与架体421转动连接的导向轴421;传输线缆从两导向轴421之间穿过。通过控制移动台41沿绕线盘3轴向方向上往复运动,使导向轴421对传输线缆的施加横向力,从而传输线缆在横向进行偏移运动,传输的线缆均匀的缠绕在在绕线盘3上。通过将线缆均匀有序的缠绕在绕线盘3上,使绕线盘3对线缆保持稳定的拉力,避免因拉力的突然变化而造成传输线缆的拉断或因拉力而影响管式绞线机主体1的绞线进程。Referring to FIG. 6 , the guide mechanism 4 includes a mobile platform 41 and a guide frame 42 . The mobile platform 41 is positioned at the front end of the wire inlet end of the winding reel 3; the guide frame 42 includes a frame body 421 and two guide shafts 421 that are rotatably connected to the frame body 421 in the vertical direction; the transmission cable passes between the two guide shafts 421 . By controlling the moving table 41 to reciprocate along the axial direction of the winding reel 3, the guide shaft 421 exerts a lateral force on the transmission cable, so that the transmission cable is offset in the lateral direction, and the transmission cable is evenly wound on the On reel 3. By winding the cables evenly and orderly on the winding reel 3, the winding reel 3 maintains a stable tension on the cables, avoiding the breakage of the transmission cables due to sudden changes in the tension or affecting the tube type due to the tension. The stranding process of the stranding machine main body 1.
参照图2和图6,绕线装置还包括张紧机构6,张紧机构6包括张紧架61和与张紧架61在水平方向转动连接的张紧轮62。张紧架61上设置有长度沿竖直方向的长条孔611,通过一螺栓贯穿长条孔611并与移动台41螺纹啮合,从而将张紧架61紧固在移动台41上。张紧轮62在竖直方向上与传输的线缆进行抵接,从而将对进入绕线盘3的线缆进行张紧,防止因重力作用而导致线缆在绕线盘3上松散。通过长条孔611能对张紧架61的位置进行调节,从而改变张紧轮62对线缆的张紧力。Referring to Fig. 2 and Fig. 6, the winding device further includes a tensioning mechanism 6, which includes a tensioning frame 61 and a tensioning wheel 62 connected to the tensioning frame 61 in rotation in the horizontal direction. The tension frame 61 is provided with a long hole 611 along the vertical direction, and a bolt passes through the long hole 611 and engages with the mobile platform 41 , so that the tension frame 61 is fastened on the mobile platform 41 . The tensioning wheel 62 abuts against the transmitted cables in the vertical direction, thereby tensioning the cables entering the winding reel 3 and preventing the cables from being loose on the winding reel 3 due to gravity. The position of the tensioning frame 61 can be adjusted through the elongated hole 611 , so as to change the tension force of the tensioning wheel 62 on the cable.
具体操作方式如下:The specific operation method is as follows:
电机7输出的动力由传动带轮组71传递到动力轴23,由相互啮合的主动齿轮231和中间齿轮241将动力传力到中间轴24上;中间轴24通过中间齿轮241与绕线齿轮251的啮合带动绕线转动,进而带动绕线盘3转动。中间轴24转动带摆臂54转动,从而通过连杆55带动拨臂52绕其转动轴进行往复摆动;通过正拨头521与正齿511轮的配合或反拨头522与反齿512的配合对端面齿轮51进行拨动,从而带动丝杆21转动,进而驱动移动台41沿丝杆21轴线行走。通过移动台41对固定在滑动轴531上凸块532的抵触,使拨片533对离合器534或端面齿轮51进行拨动,从而使拨臂52改变与端面齿轮51的啮合面,进而改变丝杆21的转向。移动台41在丝杆21上往复运动,通过导向轴421对传输线缆的横向作用力,使线缆横行偏移,从而将线缆均匀的缠绕到绕线盘3上,进而保持绕线盘3对传输线缆张力的稳定,减小因绕线盘3对传输线缆的张力不稳而造成的绞合质量不良。The power output by the motor 7 is transmitted to the power shaft 23 by the transmission pulley set 71, and the power transmission is transmitted to the intermediate shaft 24 by the driving gear 231 and the intermediate gear 241 meshing with each other; The meshing drives the winding to rotate, and then drives the winding reel 3 to rotate. The rotation of the intermediate shaft 24 brings the swing arm 54 to rotate, thereby driving the shift arm 52 to swing back and forth around its rotation axis through the connecting rod 55; Turning the end gear 51 drives the screw rod 21 to rotate, and then drives the mobile platform 41 to walk along the axis of the screw rod 21 . Through the resistance of the moving table 41 to the bump 532 fixed on the sliding shaft 531, the paddle 533 is moved to the clutch 534 or the end gear 51, so that the shifting arm 52 changes the meshing surface with the end gear 51, and then changes the screw shaft. 21 turns. The moving table 41 reciprocates on the screw rod 21, and the lateral force of the guide shaft 421 on the transmission cable makes the cable deflect horizontally, so that the cable is evenly wound on the winding reel 3, and then keeps the winding reel 3. The tension of the transmission cable is stable, reducing the poor quality of stranding caused by the unstable tension of the winding reel 3 on the transmission cable.
本具体实施例仅仅是对本实用新型的解释,其并不是对本实用新型的限制,本领域技术人员在阅读完本说明书后可以根据需要对本实施例做出没有创造性贡献的修改,但只要在本实用新型的权利要求范围内都受到专利法的保护。This specific embodiment is only an explanation of the utility model, and it is not a limitation of the utility model. After reading this description, those skilled in the art can make modifications to the embodiment without creative contribution according to needs, but as long as it is within the utility model All new claims are protected by patent law.
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| CN201820449787.3U CN208249523U (en) | 2018-03-31 | 2018-03-31 | Tube-type line strander bobbin winder device |
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| CN112411509A (en) * | 2020-11-06 | 2021-02-26 | 中交第四航务工程勘察设计院有限公司 | Winding sliding mechanism, lifting device and automatic monitoring system for layered settlement of soil |
| CN113257487A (en) * | 2021-05-12 | 2021-08-13 | 安徽电缆股份有限公司 | Cable production stranded conductor device that cable can insert automatically |
| CN113257487B (en) * | 2021-05-12 | 2023-08-18 | 安徽电缆股份有限公司 | Cable production stranded conductor device that cable can insert automatically |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20181218 |