Automotive wire bundle acetate fabric adhesive tape draws wind and its traction winding process automatically
Technical field
The present invention relates to automotive wire bundle manufacturing field, specifically automotive wire bundle acetate fabric adhesive tape draw automatically wind and
It draws winding process.
Background technique
With the increase of automobile function, electron controls technology it is commonly used, electricity piece is more and more, and automotive wire bundle also can
More and more, the circuit quantity on automobile is dramatically increased with electricity consumption, and harness also just becomes more thicker heavier.This needs solves
Big problem, how to make a large amount of harness in limited motor space how more effective reasonable Arrangement, make automotive wire bundle play it is bigger
Function, it has also become auto manufacturing's problems faced.
Currently, either advanced luxury car or economical general-utility car, the form that automotive wire bundle is weaved into is substantially
Be it is the same, all by automotive wire bundle, connection plug-in unit and package adhesive tape form, it should ensure transmit electric signal, also to guarantee to connect
The reliability for connecing circuit supplies defined current value to electronic and electric components, prevents the electromagnetic interference to peripheral circuits, and to arrange
Except electrical short-circuit, therefore, existing automotive wire bundle, can be in the upper winding acetic acid cloth of automotive wire bundle in order to improve the reliability of circuit
Adhesive tape, and barrier paper is designed on acetate fabric adhesive tape, it is without damage that barrier paper can protect acetate fabric adhesive tape, avoids acetic acid cloth glue
Band influent gas etc., delays the cohesive force of acetate fabric adhesive tape to decline, and improves insulation performance, while harness can be made more compact,
Save space, and the presence of barrier paper mainly has a following difficult point so that the winding of acetate fabric adhesive tape is difficult to realize automate, one
It is to need manually first to remove barrier paper, exposes adhesive layer, be then wound again, can not accomplish removing and the vinegar of barrier paper at present
Sour the synchronous of cloth rubber belt winding carries out;Second is that the automotive wire bundle of automotive wire bundle usually has multiply, one section is equipped with terminal, and the other end is
Dispersion, and automotive wire bundle is softer, can not be limited well to automotive wire bundle, is all manually to twine at present therefore
Around acetate fabric adhesive tape, but artificial winding not can guarantee the consistency of harness quality, and worker winds and needs to expend largely
Energy, production efficiency are low, it is often more important that, artificial winding is excessively sparse to have gap;Winding is excessively intensive, causes acetic acid cloth
The waste of adhesive tape, and it is in uneven thickness, it will increase the volume of harness, occupied space influences the installation of harness, will also result in not
Good, therefore, the fraction defective of harness artificial winding acetate tape is not less than 7%.
China Patent No. is the electric wire gluing device that CN201711198932.1 is announced, including rack, electrical cabinet, operating surface
Plate and characteristic mechanism, the electrical cabinet top installation organic frame and characteristic mechanism, the rack is used to support characteristic mechanism, described
Characteristic mechanism includes crimping encapsulation mechanism, adhesive tape feeding cutting mechanism and mobile rolling curve mechanism;Behaviour is also equipped in the rack
Make panel, the operation panel includes the button module for setting the device action and being capable of real-time display unit state letter
The display module of breath.
Although above-mentioned patent can be realized the automatic winding of electric wire and encapsulated, but its structure is excessively complicated, causes to process
Complex steps reduce production efficiency, while also increasing the cost of equipment, it is often more important that, the structure of above-mentioned patent can not
Applied to the removing of automotive wire bundle automatic synchronization winding adhesive tape and barrier paper, and when automotive wire bundle is longer, automotive wire bundle some
Interlude is affected by gravity up to several meters, when automotive wire bundle is longer sagging harness to be caused to be bent, and how to guarantee automotive wire bundle
Straightness, in favor of the automatic winding of acetate fabric adhesive tape, meanwhile, how by automotive wire bundle at the uniform velocity draw and acetate fabric adhesive tape
The process of being closely wound matches each other, and is all current still unsolved difficult point.
Summary of the invention
One of the objects of the present invention is to provide automotive wire bundle acetate fabric adhesive tapes to draw wind automatically, above-mentioned to solve
The problem of being proposed in background technique.
Another object of the present invention is to provide the traction windings that automotive wire bundle acetate fabric adhesive tape draws wind automatically
Technique.
The technical scheme is that
Automotive wire bundle acetate fabric adhesive tape draws wind, including mounting base, winding mechanism, traction mechanism and shearing automatically
Mechanism, the winding mechanism are mounted on the upper end of mounting base, and the traction mechanism is mounted on the two sides of winding mechanism, the winding
Mechanism include shell, rotary components, adhesive tape loading assemblies and barrier paper winding component, the shell be fixedly connected with mounting base and
The middle part of shell is equipped with mounting groove, and the rotary components are fixedly mounted in shell, adhesive tape loading assemblies and barrier paper winding group
Part is fixedly connected with rotary components, and the traction mechanism includes driving assembly, the first traction component and the second traction component, institute
It states the first traction component and the second traction component is fixedly connected with driving assembly.
In a preferred embodiment of the present invention, the rotary components include rotating electric machine, driving gear, rotation gear and consolidate
Fixed gear, the fixed gear and rotation gear are installed in mounting groove and are equipped with through-hole, the fixation in the middle part of the two
The side of gear is fixedly connected with the casing, and the rotation gear is mounted on the side of fixed gear and rotates gear and housing into rotation
Connection, the driving gear is mounted in shell and driving gear is engaged with rotation gear, and the rotating electric machine is in horizontally disposed
Mounting base upper end and rotating electric machine output end through shell with drive gear be fixedly connected.
In a preferred embodiment of the present invention, the adhesive tape loading assemblies include the first rotary shaft, first gear, feed wheel
With three connecting shafts, one end of first rotary shaft and rotation gear side wall rotation connection, the first gear and feed wheel
It is fixedly connected and is both set in the first rotary shaft, one end of three connecting shafts, which is fixed with the side wall of rotation gear, to be connected
It connects, the directive wheel being rotatablely connected with it is equipped in three connecting shafts, the first gear is engaged with fixed gear, the rotation
The side wall of gear is equipped with the connecting rod that one end is firmly connected with it, and the other end of connecting rod is equipped with discharging rod, the discharging rod
One end be equipped with discharge port.
In a preferred embodiment of the present invention, barrier paper winding component includes the second rotary shaft, third rotary shaft, the
Two gears, winding wheel and two driving wheels, second rotary shaft and third rotary shaft, which are rotated with the side wall of rotation gear, to be connected
It connects, the second gear and a driving wheel are set in the second rotary shaft and second gear is engaged with fixed gear, another
A driving wheel and winding wheel are set in third rotary shaft, are sequentially connected between described two driving wheels by belt.
In a preferred embodiment of the present invention, the driving component includes two support columns and screw rod slide unit, two supports
Column is in the two sides for being vertically arranged in winding mechanism, and the screw rod slide unit is in horizontally disposed and screw rod slide unit both ends respectively with two
The upper end of a support column is fixedly connected, and is set on the screw rod slide unit there are two sliding shoe, is equipped between two sliding shoes for connecting
The sliding bar of the two is connect, is equipped with the connection frame being firmly connected with it on two sliding shoes.
In a preferred embodiment of the present invention, first traction component and the second traction component respectively with two connection frames
Be fixedly connected, the first traction component and the second traction component structure it is identical and include traction cylinder, guiding piece, link block, company
Socket part and two clamping blocks, one end of the guiding piece are fixedly connected with one end of connection frame, the traction cylinder and guiding piece
It is fixedly connected, the interconnecting piece is rotatablely connected in the middle part and guiding piece of bending and interconnecting piece, the both ends point of the link block
Not with one end of interconnecting piece and draw cylinder one end be fixedly connected, two clamping blocks be separately mounted to interconnecting piece the other end and
One end of guiding piece is equipped with half slot on two clamping blocks, and in the operating condition, two half slots cooperatively form a steam supply
The circular groove that vehicle wire harness passes through.
In a preferred embodiment of the present invention, it is equipped in the half slot in first traction component on two clamping blocks
The side of elastomer block, the shell is pressed from both sides equipped with gas, is equipped with limiting slot on two clamping jaws of gas folder front end, the limiting slot is in half
Circle, in the operating condition, two limiting slots are capable of forming the circular hole passed through for automotive wire bundle.
In a preferred embodiment of the present invention, the other side of shell is equipped with gag lever post, and the lower end of gag lever post and mounting base are logical
It crosses bolt to be fixedly connected, the upper end of gag lever post is equipped with the limit buckle hinged with it, is equipped in gag lever post and limit buckle in semicircle
The limiting groove of shape, in the operating condition, the limiting groove on limiting groove and limit buckle on gag lever post cooperatively form a limitation circle
Slot, the lower end of the limit buckle are equipped with the fixture block engaged with gag lever post.
Above-mentioned automotive wire bundle acetate fabric adhesive tape draws the traction wind of wind automatically, comprising the following steps:
One end of automotive wire bundle is passed through circular groove by worker and is placed on the first traction component by the first step, passes through first
Traction cylinder operation in traction component, and make two clamping block engagings under the transmission of the interconnecting piece of link block, pass through bullet
Property block one end of automotive wire bundle is clamped, the traction cylinder operation in the second traction component, so that the engaging of two clamping blocks, forms
Circular groove limits the position of automotive wire bundle, and one end of acetate fabric adhesive tape is extracted out and is wrapped in one end of automotive wire bundle by worker;
Second step, rotating electric machine work drive the rotation of sliding tooth wheel, the dynamic rotary teeth rotation engaged of driving gear band
Dynamic, rotation gear band moves first gear and second gear movement, and first gear is during exercise due to first gear and fixed gear
So that first gear rotation, first gear drive driving wheel rotation, driving wheel drives another driving wheel and winding rotation for engagement,
Winding wheel winds barrier paper, and second gear is engaged with fixation gear so that second gear rotation due to second gear during exercise,
Second gear drives feed wheel rotation, carries out feeding, while rotating the dynamic discharging rod of gear band and rotating around automotive wire bundle by acetic acid cloth
Adhesive tape is wrapped in outside automotive wire bundle, and at the same time, the work of screw rod slide unit drives the first traction component and the second traction component same
Moved further, so that acetate fabric adhesive tape all winds automotive wire bundle;
During third step, screw rod slide unit drive the first traction component and the second traction component mobile, gas folder work makes
It obtains two clamping jaws to be closed to form circular hole, passes through the position that circular hole limits automotive wire bundle
Automotive wire bundle acetate fabric adhesive tape of the invention draws wind automatically, compared with prior art, has with following
Beneficial effect:
(1) the first traction component and the second traction component synchronizing moving are driven by driving assembly, the first traction component is drawn
Electrical automobile harness moves with it, and at the same time, winding element, acetate fabric adhesive tape loading assemblies and barrier paper wind component work
Work removes barrier paper, while acetate fabric adhesive tape being synchronously wrapped on automotive wire bundle, due to the first traction component and second
Traction component at the uniform velocity moves, and drives harness at the uniform velocity traversing, guarantees at the uniform velocity closely winding on automotive wire bundle for acetate fabric adhesive tape, energy
It is enough automatically performed the automatic winding movement of acetate fabric adhesive tape outside automotive wire bundle, the configuration of the present invention is simple can reduce and be produced into
This, improves speed of production;
(2) other side of shell is equipped with gag lever post, and in the operating condition, limitation circular groove and circular hole on gag lever post cooperate work
Make to make automotive wire bundle moderate length between the two, avoids automotive wire bundle is too long from leading to the deviation under the involving of adhesive tape, gag lever post
Setting, when so that automotive wire bundle is too long, still maintain preferable straightness, can be realized longer acetate fabric adhesive tape from
Dynamic winding;
(3) winding process is simple and reliable and artificial winding compares, and speed is 10-15 times of artificial winding or so, winding
Automotive wire bundle yield reach 99.99%, have significant economic benefit.
Detailed description of the invention
The present invention is further explained with reference to the accompanying drawings and examples:
Fig. 1 is schematic perspective view one of the invention;
Fig. 2 is the enlarged drawing in Fig. 1 at D;
Fig. 3 is schematic perspective view two of the invention;
Fig. 4 is the schematic perspective view of winding mechanism in the present invention;
Fig. 5 is the top view of winding mechanism in the present invention;
Fig. 6 is cross-sectional view of the Fig. 5 along A-A line;
Fig. 7 is the schematic perspective view of traction mechanism in the present invention;
Fig. 8 is the enlarged drawing in Fig. 7 at A;
Fig. 9 is the top view of cutting mechanism in the present invention;
Figure 10 is the schematic perspective view of cutting mechanism in the present invention;
Figure 11 is the enlarged drawing in Figure 10 at B;
Description of symbols: mounting base 1, winding mechanism 2, shell 2a, rotary components 2b, rotating electric machine 2b1 drive gear
2b2 rotates gear 2b3, fixed gear 2b4, adhesive tape loading assemblies 2c, the first rotary shaft 2c1, first gear 2c2, feed wheel
2c3, connecting shaft 2c4, directive wheel 2c5, connecting rod 2c6, discharging rod 2c7, barrier paper wind component 2d, the second rotary shaft 2d1, the
Three rotary shaft 2d2, second gear 2d3, driving wheel 2d4, winding wheel 2d5, traction mechanism 3, driving assembly 3a, support column 3a1, silk
Bar slide unit 3a2, sliding shoe 3a3, sliding bar 3a4, connection frame 3a5, the first traction component 3b draw cylinder 3b1, guiding piece 3b2,
Link block 3b3, interconnecting piece 3b4, clamping block 3b5, the second traction component 3c, cutting mechanism 4, moving assembly 4a, support rod 4a1,
Sliding rail 4a2, mobile cylinder 4a3, movable block 4a4, shearing component 4b, the first cutout 4b1, the second cutout 4b2, loop bar 4b3,
Inserted link 4b4, spring 4b5, blade 4b6 shear cylinder 4b7, lower lock block 4b8, connecting plate 4b9, elastomer block 5, gas folder 6, gag lever post
7a, limit buckle 7b, limiting groove 7c, fixture block 7d.
Specific embodiment
Below in conjunction with attached drawing 1 to Figure 11, the present invention is described in detail, technical solution in the embodiment of the present invention
It is clearly and completely described, it is clear that described embodiments are only a part of the embodiments of the present invention, rather than whole
Embodiment.Based on the embodiments of the present invention, those of ordinary skill in the art are obtained without making creative work
The every other embodiment obtained, shall fall within the protection scope of the present invention.
As shown in Figure 1-Figure 11, automotive wire bundle acetate fabric adhesive tape draws wind, including mounting base 1, wrapping machine automatically
Structure 2 and traction mechanism 3, the winding mechanism 2 are mounted on the upper end of mounting base 1, and the traction mechanism 3 is mounted on winding mechanism 2
Two sides, the winding mechanism 2 includes that shell 2a, rotary components 2b, adhesive tape loading assemblies 2c and barrier paper wind component 2d, institute
State that shell 2a is fixedly connected with mounting base 1 and the middle part of shell 2a is equipped with mounting groove, the rotary components 2b is fixedly mounted on shell
In body 2a, adhesive tape loading assemblies 2c and barrier paper winding component 2d are fixedly connected with rotary components 2b, and the traction mechanism 3 wraps
Include driving assembly 3a, the first traction component 3b and the second traction component 3c, the first traction component 3b and the second traction component
3c is fixedly connected with driving assembly 3a, drives the first traction component 3b and the second traction component 3c synchronous by driving assembly 3a
Mobile, the first traction component 3b pulls automotive wire bundle to move with it, at the same time, winding element and adhesive tape loading assemblies 2c
Adhesive tape is wrapped on automotive wire bundle with barrier paper winding component 2d work.
The rotary components 2b includes rotating electric machine 2b1, driving gear 2b2, rotation gear 2b3 and fixed gear 2b4, institute
Fixed gear 2b4 and rotation gear 2b3 is stated to be installed in mounting groove and be equipped with through-hole, the fixed gear in the middle part of the two
The side of 2b4 is fixedly connected with shell 2a, and the rotation gear 2b3 is mounted on the side of fixed gear 2b4 and rotation gear 2b3
It being rotatablely connected with shell 2a, the driving gear 2b2 is mounted in shell 2a and driving gear 2b2 is engaged with rotation gear 2b3,
The rotating electric machine 2b1 is in the output end for the upper end and rotating electric machine 2b1 for being horizontally set on mounting base 1 through shell 2a and driving
Gear 2b2 is fixedly connected;It is worked by rotating electric machine 2b1 and drives sliding tooth wheel 2b2 rotation, driving gear 2b2 drive is nibbled with it
The rotation gear 2b3 of conjunction is rotated.
The adhesive tape loading assemblies 2c includes the first rotary shaft 2c1, first gear 2c2, feed wheel 2c3 and three connecting shafts
One end of 2c4, the first rotary shaft 2c1 and rotation gear 2b3 side wall rotation connection, the first gear 2c2 and feed wheel
2c3 is fixedly connected and is both set on the first rotary shaft 2c1, and one end of three connecting shaft 2c4 is with rotation gear 2b3's
Side wall is fixedly connected, and the directive wheel 2c5, the first gear 2c2 being rotatablely connected with it are equipped on three connecting shaft 2c4 and is consolidated
The side wall of fixed gear 2b4 engagement, the rotation gear 2b3 is equipped with the connecting rod 2c6 that one end is firmly connected with it, connecting rod
The other end of 2c6 is equipped with discharging rod 2c7, and one end of the discharging rod 2c7 is equipped with discharge port;It rotates in gear 2b3 rotation process
First gear 2c2 movement is driven, rotation can be generated while first gear 2c2 is around fixed gear 2b4 movement, pass through first gear
2c2 drives feed wheel 2c3 rotation, and feed wheel 2c3 releases adhesive tape from feed wheel 2c3, and discharging rod 2c7 is with rotation gear
While 2b3 is rotated, discharging rod 2c7 can be rotated around automotive wire bundle, and the adhesive tape in discharge port is wrapped in the outer of automotive wire bundle
Portion.
The barrier paper winding component 2d includes the second rotary shaft 2d1, third rotary shaft 2d2, second gear 2d3, winding
The side wall of 2d5 and two driving wheel 2d4, the second rotary shaft 2d1 and third rotary shaft 2d2 with rotation gear 2b3 is taken turns to turn
Dynamic connection, the second gear 2d3 and a driving wheel 2d4 be set in the second rotary shaft 2d1 on and second gear 2d3 with consolidate
Fixed gear 2b4 engagement, another driving wheel 2d4 and winding wheel 2d5 are set on third rotary shaft 2d2, described two transmissions
It takes turns and is sequentially connected between 2d4 by belt;Second gear 2d3 is with rotation while driving gear 2b2 movement, second gear 2d3
Driving wheel 2d4 rotation is driven, driving wheel 2d4 drives winding wheel 2d5 rotation, the barrier paper that winding wheel 2d5 will take off from adhesive tape
Winding.
The driving component 3a includes two support column 3a1 and screw rod slide unit 3a2, two support column 3a1 are in set vertically
Set in the two sides of winding mechanism 2, the screw rod slide unit 3a2 in horizontally disposed and screw rod slide unit 3a2 both ends respectively with two branch
The upper end of dagger 3a1 is fixedly connected, and is set on the screw rod slide unit 3a2 there are two sliding shoe 3a3, is set between two sliding shoe 3a3
Have and is equipped with the connection frame 3a5 being firmly connected with it on sliding bar 3a4, two sliding shoe 3a3 for connecting the two;Pass through silk
Bar slide unit 3a2 work is able to drive two sliding shoe 3a3 movements, due to being connected between two sliding shoe 3a3 by sliding bar 3a4
It connects, so that two sliding shoe 3a3 can be moved synchronously.
The first traction component 3b and the second traction component 3c are fixedly connected with two connection frame 3a5 respectively, and first leads
Draw component 3b and the second traction component 3c structure it is identical and include traction cylinder 3b1, guiding piece 3b2, link block 3b3, connection
Portion 3b4 and two clamping block 3b5, one end of the guiding piece 3b2 are fixedly connected with one end of connection frame 3a5, the traction gas
Cylinder 3b1 is fixedly connected with guiding piece 3b2, and the interconnecting piece 3b4 turns in the middle part and guiding piece 3b2 of bending and interconnecting piece 3b4
Dynamic connection, the both ends of the link block 3b3 are fixedly connected with one end of one end of interconnecting piece 3b4 and traction cylinder 3b1 respectively, and two
A clamping block 3b5 is separately mounted to the other end of interconnecting piece 3b4 and one end of guiding piece 3b2, is equipped on two clamping block 3b5
Half slot, in the operating condition, two half slots cooperatively form the circular groove passed through for automotive wire bundle;By drawing cylinder
3b1 work is able to drive link block 3b3 movement, and link block 3b3 pulls one end of interconnecting piece 3b4, and interconnecting piece 3b4 is around itself and traction
The junction of block 3b2 rotates, so that two clamping block 3b5 be made to close or open.
Elastomer block 5, the shell 2a are equipped in half slot in the first traction component 3b on two clamping block 3b5
Side be equipped with gas folder 6, gas presss from both sides and is equipped with limiting slot on two clamping jaws of 6 front ends, the limiting slot semicircular in shape, in work shape
Under state, two limiting slots are capable of forming the circular hole passed through for automotive wire bundle.
The other side of shell 2a is equipped with gag lever post 7a, and lower end and the mounting base 1 of gag lever post 7a is bolted to connection, and limits
The upper end of position bar 7a is equipped with the limiting groove that semicircular in shape is equipped on the limit buckle 7b hinged with it, gag lever post 7a and limit buckle 7b
7c, in the operating condition, the limiting groove 7c on limiting groove 7c and limit buckle 7b on gag lever post 7a cooperatively form a limitation circle
Slot, the lower end of the limit buckle 7b are equipped with the fixture block 7d engaged with gag lever post 7a;Make the first traction component 3b by elastomer block 5
One end of automotive wire bundle can be clamped in the operating condition, in the operating condition, two clamping jaws of gas folder 6 form circular hole, circle
Hole can limit the position of automotive wire bundle, and the limiting groove 7c on limiting groove 7c and gag lever post 7a on limit buckle 7b cooperatively forms limit
Rounding slot, limitation circular groove and circular hole cooperating make automotive wire bundle moderate length between the two, avoid automotive wire bundle is too long from leading
Cause the deviation under the involving of adhesive tape.
Embodiment 2
Automotive wire bundle acetate fabric adhesive tape described in embodiment 1 draws the traction winding process of wind automatically, including with
Lower step:
One end of automotive wire bundle is passed through by worker and circular groove and is placed on the first traction component 3b by the first step, by the
Traction cylinder 3b1 work in one traction component 3b, and make two engagings under the transmission of link block 3b3 and interconnecting piece 3b4
Block 3b5 engaging, is clamped one end of automotive wire bundle by elastomer block 5, the traction cylinder 3b1 work in the second traction component 3c,
So that two clamping block 3b5 engagings, form the position that circular groove limits automotive wire bundle, one end of adhesive tape is extracted out and is wrapped in by worker
One end of automotive wire bundle;
Second step, rotating electric machine 2b1 work drive sliding tooth wheel 2b2 rotation, and driving gear 2b2 drives the rotation engaged
Rotating disk 2b3 rotation, rotation gear 2b3 drive first gear 2c2 and second gear 2d3 movement, and first gear 2c2 is during exercise
Since first gear 2c2 is engaged with fixed gear 2b4 so that first gear 2c2 rotation, first gear 2c2 drive driving wheel 2d4
Rotation, driving wheel 2d4 drive another driving wheel 2d4 and winding wheel 2d5 to turn, and winding wheel 2d5 winds barrier paper, second gear
2d3 is engaged with fixed gear 2b4 so that second gear 2d3 rotation, second gear 2d3 band due to second gear 2d3 during exercise
Dynamic feed wheel 2c3 rotation, carries out feeding, while rotating gear 2b3 and discharging rod 2c7 is driven to wind adhesive tape around automotive wire bundle rotation
Outside automotive wire bundle, at the same time, screw rod slide unit 3a2 work drives the first traction component 3b and the second traction component 3c synchronous
It is mobile, so that adhesive tape all winds automotive wire bundle;
During third step, screw rod slide unit 3a2 drive the first traction component 3b and the second traction component 3c mobile, gas folder
6 work so that two clamping jaws are closed to form circular hole, pass through the position that circular hole limits automotive wire bundle.
The foregoing description of the disclosed embodiments enables those skilled in the art to implement or use the present invention.
Various modifications to these embodiments will be readily apparent to those skilled in the art, as defined herein
General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, of the invention
It is not intended to be limited to the embodiments shown herein, and is to fit to and the principles and novel features disclosed herein phase one
The widest scope of cause.