CN109236632A - A kind of fuel-displaced detectable high-pressure plunger - Google Patents

A kind of fuel-displaced detectable high-pressure plunger Download PDF

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Publication number
CN109236632A
CN109236632A CN201811367983.7A CN201811367983A CN109236632A CN 109236632 A CN109236632 A CN 109236632A CN 201811367983 A CN201811367983 A CN 201811367983A CN 109236632 A CN109236632 A CN 109236632A
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CN
China
Prior art keywords
plunger
cylinder body
fuel
magnetic material
cylinder
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Granted
Application number
CN201811367983.7A
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Chinese (zh)
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CN109236632B (en
Inventor
常俊杰
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Luohe Annun Equipment Co Ltd
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Luohe Annun Equipment Co Ltd
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Priority to CN201811367983.7A priority Critical patent/CN109236632B/en
Publication of CN109236632A publication Critical patent/CN109236632A/en
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Publication of CN109236632B publication Critical patent/CN109236632B/en
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Classifications

    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/14Pistons, piston-rods or piston-rod connections
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B49/00Control, e.g. of pump delivery, or pump pressure of, or safety measures for, machines, pumps, or pumping installations, not otherwise provided for, or of interest apart from, groups F04B1/00 - F04B47/00
    • F04B49/06Control using electricity
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B51/00Testing machines, pumps, or pumping installations
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F04POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
    • F04BPOSITIVE-DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS
    • F04B53/00Component parts, details or accessories not provided for in, or of interest apart from, groups F04B1/00 - F04B23/00 or F04B39/00 - F04B47/00
    • F04B53/16Casings; Cylinders; Cylinder liners or heads; Fluid connections
    • F04B53/162Adaptations of cylinders
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02TCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION
    • Y02T10/00Road transport of goods or passengers
    • Y02T10/10Internal combustion engine [ICE] based vehicles
    • Y02T10/40Engine management systems

Abstract

The invention discloses a kind of fuel-displaced detectable high-pressure plungers, including cylinder body and plunger, through-hole is equipped in cylinder body, plunger is set in the intracorporal through-hole of cylinder, the cylinder body consists of two parts, respectively cylindrical the first cylinder body and with its integrally formed second cylinder body, plunger is divided into the first plunger and the second plunger, and the intracorporal through-hole of cylinder is divided into first chamber and second chamber by plunger;First cylinder body is equipped with oil inlet, the upper side of second cylinder body is equipped with outage, second plunger is equipped with oil outlet, reset spring is arranged on the left side axis body of second plunger, the end of left side axis body is equipped with magnetic material, it is sealed with permeability magnetic material with the through-hole endface of the first cylinder body opposite side in second cylinder body, permeability magnetic material is externally provided with the sensor that can incude magnetic signal, and the sensor is electrically connected to the control system.The configuration of the present invention is simple, it is convenient to operate, and avoids the waste of oil mass, while having saved human cost.

Description

A kind of fuel-displaced detectable high-pressure plunger
Technical field
The present invention relates to plunger pump equipment technical fields, and in particular to a kind of fuel-displaced detectable high-pressure plunger.
Background technique
Plunger pump is an important device of oil pumping system, it is moved back and forth in cylinder body by plunger, makes to seal The volume of working volumes changes to realize oil suction, pressure oil.High-pressure plunger pump belongs to positive displacement pump, by the appearance in working chamber Cyclically-varying is accumulated to achieve the purpose that convey liquid, the mechanical energy of prime mover is converted into the pressure of conveying liquid through pumping Can, the capacity of pump is solely dependent upon working chamber volume changing value and its change frequency within the unit time, theoretically presses with discharge Power is unrelated.Current high-pressure plunger pump finds no during oil suction, fuel-displaced and can detect fuel-displaced time and oil pump capacity Plunger pump exists, and oil suction, fuel-displaced time and oil pump capacity are usually to be judged according to artificial monitoring or output oil mass, wastes Human cost, and according to output oil mass judged when, when occur blocking, oil inlet quantity reduce or leakage when, then judge mistake Accidentally, and then it may result in plunger pump blocking oil leak and influence to work normally.
Summary of the invention
In view of the above-mentioned problems, can accurately be detected the object of the present invention is to provide a kind of fuel-displaced detectable high-pressure plunger The fuel-displaced number and oil pump capacity of high-pressure plunger effectively monitor high-pressure plunger, guarantee that plunger continuously works normally.
To achieve the above object, the present invention adopts the following technical scheme:
A kind of fuel-displaced detectable high-pressure plunger, including cylinder body and plunger, cylinder body is interior to be equipped with through-hole, and it is intracorporal logical that plunger is set to cylinder Kong Zhong, the cylinder body consist of two parts, the first respectively cylindrical cylinder body and with its integrally formed second cylinder body, plunger It is divided into the first plunger and the second plunger, the intracorporal through-hole of cylinder is divided into first chamber and second chamber by plunger;Described first Cylinder body is equipped with oil inlet, and the upper side of the second cylinder body is equipped with outage, and second plunger is equipped with oil outlet, the second plunger Left side axis body on be arranged with reset spring, the end of left side axis body is equipped with magnetic material, in second cylinder body with the first cylinder The through-hole endface of body opposite side is sealed with permeability magnetic material, and permeability magnetic material is externally provided with the sensor that can incude magnetic signal, described Sensor is electrically connected to the control system.
The sensor for incuding magnetic signal is Hall sensor or tongue tube.
Preferably, the magnetic material is magnet.
The permeability magnetic material is to be threadedly coupled or be pressed in permeability magnetic material on the second cylinder body by screw with the second cylinder body.
The oil inlet includes at least one.
Preferably, the permeability magnetic material is the permeability magnetic materials such as stainless steel, copper, aluminium.
The outage is connect with flowline, and check valve is equipped between outage and flowline.
Sealing ring is equipped between the permeability magnetic material and the second cylinder body.
Magnet is arranged in the end of plunger in high-pressure plunger of the invention, and in cylinder body end face setting permeability magnetic material and suddenly That sensor, during plunger moves to left fuel-displaced, the magnet and permeability magnetic material of plunger end, which bump against, generates magnetic signal, and then by suddenly Magnetic signal is transferred to control system by that sensor, to realize the real-time detection fuel-displaced to high-pressure plunger, while can also be to high pressure The oil pump capacity of plunger pump is monitored, with to high-pressure plunger oil pump capacity and the fuel-displaced time rationally controlled, guarantee plunger Continuous normal work, avoid unnecessary oil mass from wasting, while avoiding observation monitoring artificially fuel-displaced to plunger pump, and When oil leak occurs in plunger pump, staff can reduce judge whether oil leak and oil inlet are reduced according to oil pump capacity, into And certain measure is taken, corresponding monitoring effect is also played to oil leak or oil inlet quantity to a certain extent.The configuration of the present invention is simple, It is convenient to operate, and avoids the waste of oil mass, while having saved human cost.
Detailed description of the invention
Fig. 1 is the structural diagram of the present invention.
Specific embodiment
To more fully understand those skilled in the art to the present invention, the present invention is done With reference to embodiment It further illustrates:
As shown in Figure 1, a kind of fuel-displaced detectable high-pressure plunger, including cylinder body and plunger, cylinder body is interior to be equipped with through-hole, and plunger is set to In the intracorporal through-hole of cylinder, the cylinder body consists of two parts, the first respectively cylindrical cylinder body 2 and with its integrally formed the Two cylinder bodies 1, plunger are divided into the first plunger 4 and the second plunger 6, and the intracorporal through-hole of cylinder is divided into first chamber 5 and by plunger Two chambers 9;First cylinder body 2 is equipped with oil inlet 3, and the upper side of the second cylinder body 1 is equipped with outage 14, second plunger 6 are equipped with oil outlet 7, and reset spring 8 is arranged on the left side axis body of the second plunger 6, and the end of left side axis body is equipped with magnet 10, It is fixed with permeability magnetic material 11 in second cylinder body 1 with the through-hole endface of 2 opposite side of the first cylinder body, permeability magnetic material is by cylinder body Interior through-hole one end sealing, permeability magnetic material 11 are externally provided with the sensor 12 that can incude magnetic signal, and the sensor 12 is with control System electrical connection.
The sensor 12 for incuding magnetic signal is Hall sensor or tongue tube, and Hall sensor and tongue tube have The features such as contactless, low-power consumption, long life, high response frequency, can reliably work under all kinds of adverse circumstances.
It is to be threadedly coupled or permeability magnetic material is pressed in the second cylinder by screw between the permeability magnetic material 11 and the second cylinder body 1 On body 1.
The oil inlet 3 can set one, may also set up it is multiple, if when multiple oil inlets, multiple oil inlets are annularly uniform It is distributed in the first cylinder body, the oil inlet simultaneously of multiple fuel feed holes can guarantee the uniformity of the speed of oil inlet and oil inlet distribution into cylinder body, Improve plunger pump working efficiency.
The permeability magnetic material 11 preferentially uses stainless steel copper or aluminium, and the magnetic conduction effect of stainless steel and copper aluminium is preferable, energy Magnetic signal is more rapidly and accurately passed to the sensor of induction magnetic signal, then signal is transferred to control system, with realization pair Fuel-displaced real-time monitoring.
The outage 14 is connect with flowline, and check valve is equipped between outage 14 and flowline, plunger pump can be made to exist When fuel cut-off, high-pressure oil pipe and the intracorporal cavity of cylinder are completely cut off, prevent the oil in high-pressure oil pipe from blowing back into plunger pump.
Sealing ring 13 is equipped between the permeability magnetic material 11 and the second cylinder body 1, to guarantee the closing property of sealing of cylinder body through-hole.
High-pressure plunger of the invention is an element in high-pressure plunger pump, at work, as shown in Figure 1, firstly, oil The intracorporal first chamber 5 of cylinder is entered from oil inlet 3, while the first plunger 4 pushes to the left, to the left by the oil in first chamber 5 It promotes, after the first plunger 4 is pushed into block oil inlet 3 to the left, continuation pushes to the left, while the second plunger 6 is made in thrust It is moved to the left under, when the second plunger 6 is moved to after oil outlet 7 communicates with second chamber 9, oil enters second from oil outlet 7 Chamber 9, and then be discharged again from the outage 14 on the second cylinder body 1, realize fuel-displaced purpose, at this time the left side shaft end of the second plunger 6 The magnet 10 in portion is mobile to generate magnetic signal through permeability magnetic material 11, and the magnetic signal of generation is passed to control system by Hall sensor 12 System is to realize the fuel-displaced carry out real-time monitoring to plunger pump, and when oil is after the discharge of outage 14, reset spring 8 pushes the second column Plug 6 moves right, while controlling the first plunger 4 and also moving right, after fuel feed hole 3 is communicated with first chamber 5 again, first Chamber 5 forms vacuum, and oil mass enters from fuel feed hole 3 again, and then the first plunger 4 pushes oil to be moved to the left again, repeats above-mentioned Fuel-displaced purpose is realized in movement again.Movement is looped back and forth like this, when fuel-displaced every time, the magnet 10 of 6 end of the second plunger can be with Permeability magnetic material, which bumps against, generates magnetic signal, and then magnetic signal is transferred to control system to realize real-time monitoring column by Hall sensor Plug pumps out the purpose of oil.
In the description of the present invention, it is to be understood that, term " center ", "upper", "lower", "left", "right", "top", The orientation or positional relationship of the instructions such as "bottom", "inner", "outside" is to be based on the orientation or positional relationship shown in the drawings, merely to just In the description present invention and simplify description, rather than indicate or imply that signified device or element must have a particular orientation, Therefore it is not considered as limiting the invention.In addition, term " first " " second " etc. is only used for describing, and should not be understood as referring to Show or imply relative importance or implicitly indicates the quantity of indicated technical characteristic;Term " multiple " refers at least two, has Except specified otherwise.

Claims (8)

1. a kind of fuel-displaced detectable high-pressure plunger, including cylinder body and plunger, cylinder body is interior to be equipped with through-hole, and it is intracorporal that plunger is set to cylinder In through-hole, it is characterised in that: the cylinder body consists of two parts, respectively cylindrical the first cylinder body (2) and with its one at The second cylinder body (1) of type, plunger are divided into the first plunger (4) and the second plunger (6), and the intracorporal through-hole of cylinder is divided by plunger One chamber (5) and second chamber (9);First cylinder body (2) is equipped with oil inlet (3), and the second plunger (6) is equipped with oil outlet (7), the upper side of the second cylinder body (1) is equipped with outage (14);Reset spring is arranged on the left side axis body of second plunger (6) (8), the end of left side axis body is equipped with magnetic material (10), logical with the first cylinder body (2) opposite side in second cylinder body (1) It is fixed at hole end surface permeability magnetic material (11), permeability magnetic material (11) is externally provided with the sensor (12) that can incude magnetic signal, the biography Sensor (12) is electrically connected to the control system.
2. fuel-displaced detectable high-pressure plunger according to claim 1, it is characterised in that: the biography for incuding magnetic signal Sensor (12) is Hall sensor or tongue tube.
3. fuel-displaced detectable high-pressure plunger according to claim 2, it is characterised in that: the magnetic material (10) is magnetic Iron.
4. fuel-displaced detectable high-pressure plunger according to claim 3, it is characterised in that: the permeability magnetic material (11) and the Two cylinder bodies (1) are to be threadedly coupled or be pressed in permeability magnetic material on the second cylinder body (1) by screw.
5. fuel-displaced detectable high-pressure plunger according to claim 4, it is characterised in that: the oil inlet (3) includes extremely It is one few.
6. fuel-displaced detectable high-pressure plunger according to claim 5, it is characterised in that: the permeability magnetic material (11) is not Become rusty steel, copper or aluminium.
7. fuel-displaced detectable high-pressure plunger according to claim 1, it is characterised in that: the outage (14) with it is fuel-displaced Pipe connection, is equipped with check valve between outage and flowline.
8. fuel-displaced detectable high-pressure plunger according to claim 1, it is characterised in that: the permeability magnetic material (11) and the Sealing ring (13) are equipped between two cylinder bodies (1).
CN201811367983.7A 2018-11-16 2018-11-16 High-pressure plunger capable of detecting oil outlet Active CN109236632B (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811367983.7A CN109236632B (en) 2018-11-16 2018-11-16 High-pressure plunger capable of detecting oil outlet

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811367983.7A CN109236632B (en) 2018-11-16 2018-11-16 High-pressure plunger capable of detecting oil outlet

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CN109236632A true CN109236632A (en) 2019-01-18
CN109236632B CN109236632B (en) 2023-08-15

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2000220570A (en) * 1999-01-28 2000-08-08 Tokico Ltd Plunger pump and brake device using the same
US20010048884A1 (en) * 1997-07-30 2001-12-06 Heinz Siegel Piston pump for a brake system for a vehicle
CN201606204U (en) * 2010-02-25 2010-10-13 北京中冶华润科技发展有限公司 Fluid sensor
CN202612062U (en) * 2012-04-09 2012-12-19 台州巨力工具有限公司 Variable plunger piston pump
BRPI1103357A2 (en) * 2011-07-04 2013-07-23 Whirlpool Sa rod or connecting rod for linear compressor
DE102012012735B3 (en) * 2012-06-22 2013-10-10 Technische Universität Bergakademie Freiberg Piezoelectric-driven reciprocating piston pump for use in e.g. vehicle, has compression spring whose upper end is attached to lower portion of motor housing while lower end of spring is attached to upper surface of piston
CN108035944A (en) * 2017-12-22 2018-05-15 山东大学 A kind of frequency conversion high accuracy super high pressure hydraulic control loading system and method
CN207906820U (en) * 2018-03-06 2018-09-25 漯河安润设备有限公司 A kind of two-way can independent control feeding means
CN209100252U (en) * 2018-11-16 2019-07-12 漯河安润设备有限公司 A kind of fuel-displaced detectable high-pressure plunger

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20010048884A1 (en) * 1997-07-30 2001-12-06 Heinz Siegel Piston pump for a brake system for a vehicle
JP2000220570A (en) * 1999-01-28 2000-08-08 Tokico Ltd Plunger pump and brake device using the same
CN201606204U (en) * 2010-02-25 2010-10-13 北京中冶华润科技发展有限公司 Fluid sensor
BRPI1103357A2 (en) * 2011-07-04 2013-07-23 Whirlpool Sa rod or connecting rod for linear compressor
CN202612062U (en) * 2012-04-09 2012-12-19 台州巨力工具有限公司 Variable plunger piston pump
DE102012012735B3 (en) * 2012-06-22 2013-10-10 Technische Universität Bergakademie Freiberg Piezoelectric-driven reciprocating piston pump for use in e.g. vehicle, has compression spring whose upper end is attached to lower portion of motor housing while lower end of spring is attached to upper surface of piston
CN108035944A (en) * 2017-12-22 2018-05-15 山东大学 A kind of frequency conversion high accuracy super high pressure hydraulic control loading system and method
CN207906820U (en) * 2018-03-06 2018-09-25 漯河安润设备有限公司 A kind of two-way can independent control feeding means
CN209100252U (en) * 2018-11-16 2019-07-12 漯河安润设备有限公司 A kind of fuel-displaced detectable high-pressure plunger

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