CN109233964A - A kind of aluminium alloy alkalinity squeezes release agent and preparation method thereof - Google Patents

A kind of aluminium alloy alkalinity squeezes release agent and preparation method thereof Download PDF

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Publication number
CN109233964A
CN109233964A CN201811318080.XA CN201811318080A CN109233964A CN 109233964 A CN109233964 A CN 109233964A CN 201811318080 A CN201811318080 A CN 201811318080A CN 109233964 A CN109233964 A CN 109233964A
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China
Prior art keywords
release agent
aluminium alloy
alkalinity
sodium
acid
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CN201811318080.XA
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CN109233964B (en
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张乃庆
蒋宁
吴启东
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Min Ta Al Tech Taicang Co ltd
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Shanghai Jinzhao Energy Saving Technology Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04Mixtures of base-materials and additives
    • C10M169/044Mixtures of base-materials and additives the additives being a mixture of non-macromolecular and macromolecular compounds
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M159/00Lubricating compositions characterised by the additive being of unknown or incompletely defined constitution
    • C10M159/02Natural products
    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10NINDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00Specified use or application for which the lubricating composition is intended
    • C10N2040/36Release agents or mold release agents

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Cleaning And De-Greasing Of Metallic Materials By Chemical Methods (AREA)
  • Curing Cements, Concrete, And Artificial Stone (AREA)
  • Printing Plates And Materials Therefor (AREA)
  • Lubricants (AREA)

Abstract

The present invention provides a kind of aluminium alloy alkalinity to squeeze release agent, which is characterized in that includes abietate, the abietate accounts for the 1-30% of total weight percentages of components.Rosin is natural materials, has natural aromatic, can improve the comfort level of processing environment, and abietate tool prepared by rosin and alkali reaction is a bit sticky with lubricity and the peel strength of aluminium alloy alkalinity extruding release agent can be enhanced.

Description

A kind of aluminium alloy alkalinity squeezes release agent and preparation method thereof
Technical field
The invention belongs to ejection technique field, it is related to a kind of aluminium alloy alkalinity and squeezes release agent and preparation method thereof.
Background technique
Release agent be intermetallic composite coating squeeze, casting, the important auxiliary material in forging process, squeeze in intermetallic composite coating, casting, Play this important role in forging processing technology, molding situation, finish and die life of die surface etc. with demoulding Agent is closely related.
Currently, there is certain deficiencies for the release agent used both at home and abroad, and such as: aluminium powder, the ductility of copper powder, film forming Property it is poor, usage amount is difficult to form fine and close film when few, influences stripping result, easily forms stack layer when usage amount is big, influences The size and precision of workpiece;The stripping result of molybdenum disulfide is poor, complicated component, contains environmentally harmful organic solvent;And it goes Graphite commonly used in the trade itself is conductive, easily causes the short circuit of electrical equipment in process of production, and graphite is in high temperature It squeezes, cast, being atomized in forging process and drift everywhere, generating graphite dust pollution, the body for seriously endangering operator is strong Health;Other release agents there is also die surface packing phenomenon it is serious, be not easy to the defects of cleaning, need to rely on manually into The processing of row wiper, expends biggish human cost.
It is manually to smear, and contain a large amount of graphite, working environment in release agent that traditional aluminium bar, which squeezes thimble release agent, It is very poor, labour cost is not only created in production, also workpiece is allowed to be difficult to clean.And the method for using spraying, it can even application At machined surface, in workpiece process, it is easy to form the film of powdery difficulty cleaning in machined surface.
Summary of the invention
In view of disadvantages described above, the purpose of the present invention is overcome the deficiencies of the prior art and provide a kind of aluminium alloy alkalinity extruding Release agent and preparation method thereof.
To achieve the above object, a kind of aluminium alloy alkalinity provided by the invention squeezes release agent, which is characterized in that includes pine Fragrant salt, the abietate account for the 1-30% of total weight percentages of components.
The weight fraction ratio of abietate component below is prepared:
Rosin 100;
Sodium hydroxide and/or potassium hydroxide 50-100.
The preparation method of the abietate, it is characterised in that: sodium hydroxide and/or potassium hydroxide are first dissolved in 1-3 In the water of times weight, using its heat of solution, rosin is added, heating temperature is kept to be not less than 90 DEG C, stirs into paste, observes nothing When obvious foreign matter, as abietate.
Rosin is natural materials, and prepared abietate tool is a bit sticky and lubricity and release agent can be enhanced Peel strength.
In order to enhance the film strength and peel strength that aluminium alloy alkalinity squeezes release agent, weight percent 1- can be added 10% phthalate or M-phthalic acid salt or terephthalate or trimesic acid salt or trimellitic acid Salt or Pyromellitic Acid salt.
The phthalate is anti-by phthalic acid or phthalic anhydride and sodium hydroxide or potassium hydroxide It should be prepared.
The M-phthalic acid salt is prepared by M-phthalic acid and the reaction of sodium hydroxide or potassium hydroxide.
The phthalate is prepared by phthalic acid and the reaction of sodium hydroxide or potassium hydroxide.
The trimesic acid salt is prepared by trimesic acid and the reaction of sodium hydroxide or potassium hydroxide.
The trimellitic acid salt is prepared by trimellitic acid and the reaction of sodium hydroxide or potassium hydroxide.
The Pyromellitic Acid salt is anti-by Pyromellitic Acid or pyromellitic dianhydride and sodium hydroxide or potassium hydroxide It should be prepared.
In order to increase the stability that aluminium alloy alkalinity squeezes release agent stoste, it can be added weight percent 0.1-2%'s Polyacrylamide or Sodium Polyacrylate or sylvite or sodium polymethacrylate or sylvite.
In order to increase the dispersibility and demoulding efficiency that aluminium alloy alkalinity squeezes release agent stoste, weight percent can be added The cellulose ether (hydroxyethylmethylcellulose) or sodium lignin sulfonate of 0.1-2%.
In order to increase the stability that aluminium alloy alkalinity squeezes release agent stoste, it can be added weight percent 0.5-2%'s Nonionic surfactant.
The optional fatty alcohol polyoxyethylene ether of the nonionic surfactant, preferably marque have: AEO-6, AEO- 9, AEO-10, AEO-15 one or more mixture;Or sorbitan fatty acid polyoxyethylene ether, preferably marque have: One or more of Tween-20, Tween-40, Tween-60, Tween-80, Tween-85 mixture.
In addition, a kind of aluminium alloy alkalinity provided by the invention squeezes release agent, which is characterized in that by following weight percent Component be fabricated:
The benzoic acids substance are as follows: phthalic acid, phthalic anhydride, M-phthalic acid, terephthalic acid (TPA), One or more of benzenetricarboxylic acid, trimellitic acid, Pyromellitic Acid, pyromellitic dianhydride mixture.
In addition the present invention also provides the preparation methods that above-mentioned aluminium alloy alkalinity squeezes release agent, it is characterised in that: by hydrogen Sodium oxide molybdena is dissolved in the water, and rosin, benzoic acids substance is added, and translucent, addition is stirred until homogeneous at a temperature of 90-100 DEG C Sodium polymethacrylate, sodium lignin sulfonate, nonionic surfactant continue stirring to it is transparent or semitransparent when, it is as a kind of Aluminium alloy alkalinity squeezes release agent.
Above-mentioned aluminium alloy alkalinity squeeze release agent using when add 3-10 times of water be sprayed on squeeze on stripper apparatus mandril or It is sprayed on aluminium alloy shearing tool, that is, can be used.
In addition, a kind of aluminium alloy alkalinity provided by the invention squeezes release agent, which is characterized in that by following weight percent Component be fabricated:
In addition the present invention also provides the preparation methods that above-mentioned aluminium alloy alkalinity squeezes release agent, it is characterised in that: by hydrogen Potassium oxide is dissolved in the water, and rosin, pyromellitic dianhydride is added, and translucent, addition is stirred until homogeneous at a temperature of 90-100 DEG C Polyacrylamide, Tween-80, hydroxyethylmethylcellulose continue stirring to it is transparent when, as a kind of aluminium alloy alkalinity squeezes de- Mould agent.
Above-mentioned aluminium alloy alkalinity squeeze release agent using when add 3-10 times of water be sprayed on squeeze on stripper apparatus mandril or It is sprayed on aluminium alloy shearing tool, that is, can be used.
The action and effect of invention:
Rosin of the present invention is natural materials, has natural aromatic, can improve the comfort level of processing environment, rosin and alkali reaction Prepared abietate tool is a bit sticky with lubricity and can be enhanced the peel strength of release agent.
Phthalate or M-phthalic acid salt of the invention or terephthalate or trimesic acid salt or Trimellitic acid salt or Pyromellitic Acid salt can enhance film strength and peel strength that aluminium alloy alkalinity squeezes release agent.
The extruding of aluminium alloy alkalinity can be enhanced in polyacrylamide or polyacrylate of the invention or poly-methyl acrylate The stability of release agent stoste.
Cellulose ether (hydroxyethylmethylcellulose) of the invention or sodium lignin sulfonate can increase aluminium alloy alkalinity and squeeze Press the dispersibility and demoulding efficiency of release agent stoste.
Nonionic surfactant of the invention can increase the stability that aluminium alloy alkalinity squeezes release agent stoste.
Said components with the use of can be enhanced synergistic effect, reinforce aluminium alloy alkalinity squeeze release agent stripping result and Product quality.
Specific embodiment
Embodiment one
It weighs 1000g sodium hydroxide to be dissolved in 3000g water, 1000g rosin is added using heat of solution, keeps heating temperature Not less than 90 DEG C, as rosin saline solution when without obvious foreign matter is observed.
The rosin saline solution of above-mentioned preparation is added water 5 times and is used on aluminium alloy extruded ingot stripper thimble to be made with original Observation is compared with alkaline aquadag release agent, ingot stripper thimble glues aluminium phenomenon and is substantially better than alkaline aquadag release agent, together When surface easily observe.
Embodiment two
It weighs 1000g potassium hydroxide to be dissolved in 1000g water, 1000g rosin is added using heat of solution, keeps heating temperature Not less than 90 DEG C, as rosin saline solution when without obvious foreign matter is observed.
The rosin saline solution of above-mentioned preparation is added water 10 times and is used on aluminium alloy extruded ingot stripper thimble to be made with original Observation is compared with alkaline aquadag release agent, ingot stripper thimble glues aluminium phenomenon and is substantially better than alkaline aquadag release agent, together When surface easily observe.
Embodiment three
Sodium hydroxide 1000g is dissolved in 7000g water, rosin 900g, M-phthalic acid 700g is added, at 90-100 DEG C At a temperature of be stirred until homogeneous it is translucent, be added sodium polymethacrylate 150g, sodium lignin sulfonate 150g, 100gAEO-6 continue Stirring to it is transparent or semitransparent when, as a kind of aluminium alloy alkalinity squeezes release agent.
The aluminium alloy alkalinity extruding release agent of above-mentioned preparation is added water 8 times and is used in aluminium alloy extruded ingot stripper thimble On, and it is former compare observation using alkaline aquadag release agent (stoste solid content about 70%) plus 5 times of use of water, demoulding Machine thimble does not glue aluminium, and aluminium alloy release surface is more complete than alkaline aquadag release agent, while surface is easily observed.Illustrate its demoulding Effect is more preferable, while usage amount is smaller.
Example IV
Sodium hydroxide 1200g is dissolved in 6850g water, rosin 1000g, trimesic acid 600g is added, in 90-100 Translucent, addition sodium polymethacrylate 200g, sodium lignin sulfonate 100g, 50gAEO-9 continuation are stirred until homogeneous at a temperature of DEG C Stirring to it is transparent or semitransparent when, as a kind of aluminium alloy alkalinity squeezes release agent.
It the aluminium alloy alkalinity of above-mentioned preparation is squeezed into release agent adds water 9 times and be used in cutter after aluminium alloy extruded demoulding On, and former observation, scissors are compared using alkaline aquadag release agent (stoste solid content about 70%) plus 5 times of uses of water Aluminium is not glued, aluminium alloy shear surface is more complete than alkaline aquadag release agent, while surface is easily observed.Illustrate its shear effect more It is good, while usage amount is smaller.
Embodiment five
Sodium hydroxide 800g is dissolved in 7200g water, rosin 800g, equal phthalic acid 800g is added, at 90-100 DEG C At a temperature of be stirred until homogeneous it is translucent, be added sodium polymethacrylate 100g, sodium lignin sulfonate 200g, 100gTween-80 after Continuous stirring to it is transparent or semitransparent when, as a kind of aluminium alloy alkalinity squeezes release agent.
The aluminium alloy alkalinity extruding release agent of above-mentioned preparation is added water 7 times and is used in aluminium alloy extruded ingot stripper thimble On, and it is former compare observation using alkaline aquadag release agent (stoste solid content about 70%) plus 5 times of use of water, demoulding Machine thimble does not glue aluminium, and aluminium alloy release surface is more complete than alkaline aquadag release agent, while surface is easily observed.Illustrate its demoulding Effect is more preferable, while usage amount is smaller.
Embodiment six
Potassium hydroxide 1200g is dissolved in 6970g water, rosin 800g, pyromellitic dianhydride 800g is added, in 90-100 Translucent, addition 100g polyacrylamide, 100gTween-80,30g hydroxyethylmethylcellulose are stirred until homogeneous at a temperature of DEG C Continue stirring to it is transparent when, as a kind of aluminium alloy alkalinity squeezes release agent.
The aluminium alloy alkalinity extruding release agent of above-mentioned preparation is added water 7 times and is used in aluminium alloy extruded ingot stripper thimble On, and it is former compare observation using alkaline aquadag release agent (stoste solid content about 70%) plus 5 times of use of water, demoulding Machine thimble does not glue aluminium, and aluminium alloy release surface is more complete than alkaline aquadag release agent, while surface is easily observed.Illustrate its demoulding Effect is more preferable, while usage amount is smaller.

Claims (10)

1. a kind of aluminium alloy alkalinity squeezes release agent, which is characterized in that include abietate, the abietate accounts for total composition weight hundred Divide the 1-30% of ratio.
2. a kind of aluminium alloy alkalinity as described in claim 1 squeezes release agent, it is characterised in that: the abietate is below The weight fraction ratio of component is prepared:
Rosin 100;
Sodium hydroxide and/or potassium hydroxide 50-100.
3. a kind of aluminium alloy alkalinity as claimed in claim 2 squeezes release agent, it is characterised in that:
The preparation method of the abietate: sodium hydroxide and/or potassium hydroxide being first dissolved in the water of 1-3 times of weight, benefit With its heat of solution, rosin is added, heating temperature is kept to be not less than 90 DEG C, stirs into paste, when observing without obvious foreign matter, as Abietate.
4. a kind of aluminium alloy alkalinity as described in claim 1 squeezes release agent, it is characterised in that:
Phthalate or M-phthalic acid salt or terephthalate or equal benzene also containing weight percent 1-10% Front three hydrochlorate or trimellitic acid salt or Pyromellitic Acid salt;
The preferred sodium phthalate of the phthalate or phthalic acid potassium;The preferred M-phthalic acid of M-phthalic acid salt Sodium or M-phthalic acid potassium;The preferred para-phthalic sodium of terephthalate or potassium terephthalate;Trimesic acid salt is preferred Trimesic acid sodium or trimesic acid potassium;The preferred trimellitic acid sodium of trimellitic acid salt or trimellitic acid potassium;Equal benzene four The preferred Pyromellitic Acid sodium of formates or Pyromellitic Acid potassium.
5. a kind of aluminium alloy alkalinity as described in claim 1 squeezes release agent, it is characterised in that:
Polyacrylamide also containing weight percent 0.1-2%;Or Sodium Polyacrylate or sylvite;Or sodium polymethacrylate or Sylvite.
6. a kind of aluminium alloy alkalinity as described in claim 1 squeezes release agent, it is characterised in that:
Hydroxyethylmethylcellulose or sodium lignin sulfonate also containing weight percent 0.1-2%.
7. a kind of aluminium alloy alkalinity as described in claim 1 squeezes release agent, it is characterised in that:
Nonionic surfactant also containing weight percent 0.5-2%;
The nonionic surfactant preferred fat alcohol polyoxyethylene ether or sorbitan fatty acid polyoxyethylene ether;
The preferred marque of fatty alcohol polyoxyethylene ether has: AEO-6, AEO-9, AEO-10, AEO-15 one or more are mixed Close object;The sorbitan fatty acid polyoxyethylene ether, preferably marque have: Tween-20, Tween-40, Tween- 60, one or more of Tween-80, Tween-85 mixture.
8. a kind of aluminium alloy alkalinity squeezes release agent, it is characterised in that: be fabricated by following components in percentage by weight:
The benzoic acids substance are as follows: phthalic acid, phthalic anhydride, M-phthalic acid, terephthalic acid (TPA), equal benzene three One or more of formic acid, trimellitic acid, Pyromellitic Acid, pyromellitic dianhydride mixture.
9. such as a kind of preparation method of aluminium alloy alkalinity extruding release agent as claimed in claim 8, it is characterised in that:
Sodium hydroxide is dissolved in the water, rosin, benzoic acids substance is added, is stirred until homogeneous at a temperature of 90-100 DEG C semi-transparent It is bright, sodium polymethacrylate is added, sodium lignin sulfonate, nonionic surfactant continue stirring to it is transparent or semitransparent when, As a kind of aluminium alloy alkalinity squeezes release agent.
10. a kind of aluminium alloy alkalinity squeezes release agent, it is characterised in that: be fabricated by following components in percentage by weight:
CN201811318080.XA 2018-11-09 2018-11-09 Aluminum alloy alkaline extrusion release agent and preparation method thereof Active CN109233964B (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112300859A (en) * 2019-08-01 2021-02-02 东莞市绿博化工科技有限公司 Aluminum profile extrusion separating agent and preparation method thereof

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060992A (en) * 1990-10-31 1992-05-13 刘照模 Resin acid demoulding agent
CN101812353A (en) * 2009-12-08 2010-08-25 河南省绿韵建材有限公司 Emulsified machine oil release agent and preparation method thereof
CN104629885A (en) * 2015-02-13 2015-05-20 上海交通大学 Concrete releasing agent for aluminum alloy template of building
CN105176657A (en) * 2015-09-30 2015-12-23 江苏汉德福工业品科技有限公司 Demoulding agent

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN1060992A (en) * 1990-10-31 1992-05-13 刘照模 Resin acid demoulding agent
CN101812353A (en) * 2009-12-08 2010-08-25 河南省绿韵建材有限公司 Emulsified machine oil release agent and preparation method thereof
CN104629885A (en) * 2015-02-13 2015-05-20 上海交通大学 Concrete releasing agent for aluminum alloy template of building
CN105176657A (en) * 2015-09-30 2015-12-23 江苏汉德福工业品科技有限公司 Demoulding agent

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112300859A (en) * 2019-08-01 2021-02-02 东莞市绿博化工科技有限公司 Aluminum profile extrusion separating agent and preparation method thereof

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Effective date of registration: 20231222

Address after: 215000, No. 768 Shanghai East Road, Ludu Street, Taicang City, Suzhou City, Jiangsu Province

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Patentee before: SHANGHAI JINZHAO ENERGY SAVING TECHNOLOGY Co.,Ltd.

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