CN109230356A - A kind of horizontal line production equipment putty monitoring and alarming system and monitoring method - Google Patents
A kind of horizontal line production equipment putty monitoring and alarming system and monitoring method Download PDFInfo
- Publication number
- CN109230356A CN109230356A CN201810687426.7A CN201810687426A CN109230356A CN 109230356 A CN109230356 A CN 109230356A CN 201810687426 A CN201810687426 A CN 201810687426A CN 109230356 A CN109230356 A CN 109230356A
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- inductor
- monitoring
- monitor component
- alarm
- putty
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- 238000012544 monitoring process Methods 0.000 title claims abstract description 53
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 27
- 238000000034 method Methods 0.000 title claims abstract description 13
- 230000007723 transport mechanism Effects 0.000 claims abstract description 26
- 238000012360 testing method Methods 0.000 claims description 8
- 230000003111 delayed effect Effects 0.000 claims description 3
- 230000006698 induction Effects 0.000 claims description 3
- 238000005259 measurement Methods 0.000 claims description 3
- 230000035945 sensitivity Effects 0.000 claims description 3
- 230000000903 blocking effect Effects 0.000 abstract 1
- 238000013461 design Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000005856 abnormality Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 230000002950 deficient Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G43/00—Control devices, e.g. for safety, warning or fault-correcting
- B65G43/08—Control devices operated by article or material being fed, conveyed or discharged
Abstract
The invention discloses a kind of horizontal line production equipment putty monitoring and alarming system and monitoring methods, and wherein the system includes transport mechanism, the first monitor component, the second monitor component, third monitor component, the first alarm, the second alarm, PLC controller and computer；The system and monitoring method can be by this blocking alarm systems of production line facility, each section of product delivery situation of production line can be monitored, the position section of specific putty can be clearly judged when there is putty, material feeding system and the transportation system of the production line are controlled simultaneously, can greatly reduce because putty bring influence, including production efficiency and quality it is bad.
Description
Technical field
The present invention relates to horizontal feed mode device fabrication design fields and production scene monitoring management field, more particularly to
A kind of horizontal line production equipment putty monitoring and alarming system and monitoring method.
Background technique
It, can be in order to solve that production line occurs under putty unusual condition currently, equipment automatization functional requirement is higher and higher
It notes abnormalities in the very short time and stops pan feeding, reduce artificial carelessness or because blind area of monitoring occurs causing due to monitoring is not in place
Existing putty fails to find in time, is reduced to the maximum extent because the quality of putty appearance is bad and machine dead time, reduced existing
Field on-line monitoring personnel, make manufacturing enterprise's efficiency and maximizing the benefits.
Summary of the invention
In view of this, providing a kind of a kind of horizontal line production equipment putty monitoring alarm system for facilitating operation, full-automation
System and monitoring method.
A kind of horizontal line production equipment putty monitoring and alarming system comprising transport mechanism, the first monitor component, the second prison
Control component, third monitor component, the first alarm, the second alarm, PLC controller and computer, first monitor component
Set on the inlet of transport mechanism, second monitor component is set to transport mechanism middle position, and the third monitor component is set
In the exit of transport mechanism；First monitor component, the second monitor component, third monitor component, the first alarm and
Two alarms are connect with PLC controller respectively, and the PLC controller is connect with computer；First monitor component includes the
One inductor, the first collector and the first delayer, first inductor, the first collector and the first delayer successively connect
It connects；Second monitor component includes the second inductor, the second collector and the second delayer, second inductor, second
Collector and the second delayer are sequentially connected；The third monitor component includes third inductor and third collector, and described
Three inductors are connected with third collector；The first alarm of institute is set between the first monitor component and the second monitor component, described
Second alarm is set between the second monitor component and third monitor component；Between first inductor and the second inductor
Distance is L1, and the distance between second inductor and third inductor are L2.
Preferably, the transport mechanism is horizontal transport mechanism, and the horizontal transport mechanism is roller type or chain-belt type, is used
In transmission material.
Preferably, further include pan feeding switch and output switch, pan feeding switch and output switch respectively with PLC controller
Connection.
Preferably, first inductor, the second inductor and third inductor use photoelectric sensor, infrared induction
Device, laser inductor, ultrasonic sensing device or FRID inductor.
In addition, a kind of monitoring method of horizontal line production equipment putty monitoring and alarming system comprising following steps:
S1, the numerical value for measuring L1, L2 calculate separately out in the numerical value input computer of L1, L2 material and pass through L1's and L2
Time；
S2, when material is by the first inductor, the second inductor and when third inductor, first collector, the second acquisition
Device and third collector acquire respectively is transmitted to meter by the data of the first inductor, the second inductor and third inductor material
In calculation machine；
S3, the travelling speed that transport mechanism is read out by PLC controller are transferred to computer, and computer is according to transport mechanism
Real-Time Transport speed and the distance of the good monitoring section of manual measurement, which calculate material and flow to rear test point from previous test point, to be spent
The time taken, the time are set as correlation data delay time " H "；
After S4, computer are to the preceding monitoring point quantity A1 delayed " H " of the monitoring section, the quantity measured with this section of latter monitoring point
A2 calculate two o'clock number difference A3 (A3=A1-A2), reuse function formula=IF (D3>-2.0, IF (and D3<2.0, " 1 ", "
0 "), " 0 ") judge whether closure plate, it is more current than in such function formula if falsity " 0 " indicates putty if true value " 1 " indicates normal
Two monitoring point contrast number afterwards | A3 | when >=2, computer will be deemed as putty, and output signal is " 0 ", when front and back two is supervised in the section
Measuring point contrast number | A3 | when < 2, computer will be deemed as operating normally, and output signal is " 1 ", adjustable test condition
Size " 2.0 " adjusts the sensitivity of monitoring.And so on, each section according to said method calculates and judges, the alarm signal of output
The alarm that this section number is controlled by PLC, can the open-and-shut position for finding out closure plate when this section is alarmed.
Referring now to the prior art, the invention has the benefit that by being done accurately to whether online products in circulation are smooth
Monitoring can install above-mentioned alarm system additional when device fabrication designs, with the PLC system and the shared money of computer in existing equipment
Source, save the cost investment, can also separately install a set of independent monitoring system additional in the existing equipment for not having this function, or
It is annexed with MES management system, carries out information storage and billboard is shown, be more convenient business administration, production line supervisor can be more
The operating status for intuitively understanding current device and article more in real time, saves manpower, and defective products caused by reducing because of putty improves
Production efficiency.
Detailed description of the invention
Fig. 1 is the horizontal line production equipment putty monitoring and alarming system schematic diagram of the embodiment of the present invention.
Fig. 2 is the horizontal line production equipment putty monitoring and alarming system functional block diagram of the embodiment of the present invention.
Specific embodiment
Below with reference to specific embodiments and the drawings, the present invention is described in detail.
Referring to Fig. 1, showing a kind of horizontal line production equipment putty monitoring and alarming system 10 comprising transport mechanism 20,
First monitor component 30, the second monitor component 40, third monitor component 50, the first alarm 60, the second alarm 70, PLC control
Device 80 and computer 90 processed, first monitor component 30 are set to the inlet of transport mechanism 20, second monitor component 40
Set on 20 middle position of transport mechanism, the third monitor component 50 is set to the exit of transport mechanism 20；First monitoring
Component 30, the second monitor component 40, third monitor component 50, the first alarm 60 and the second alarm 70 are controlled with PLC respectively
Device 80 connects, and the PLC controller 80 is connect with computer 90；First monitor component 30 includes the first inductor 31, the
One collector 32 and the first delayer 33, first inductor 31, the first collector 32 and the first delayer 33 are sequentially connected；
Second monitor component 40 includes the second inductor 41, the second collector 42 and the second delayer 43, second inductor
41, the second collector 42 and the second delayer 43 are sequentially connected；The third monitor component 50 includes third inductor 51 and the
Three collectors 52, the third inductor 51 and third collector 52 connect；The first alarm 60 of institute is set to the first monitor component
30 and second between monitor component 40, second alarm 70 be set to the second monitor component 40 and third monitor component 50 it
Between；The distance between first inductor 31 and the second inductor 41 are L1, second inductor 41 and third inductor
The distance between 51 be L2.
Preferably, the transport mechanism 20 be horizontal transport mechanism, the horizontal transport mechanism be roller type or chain-belt type,
For transmitting material.
Preferably, further include pan feeding switch and output switch, pan feeding switch and output switch respectively with PLC controller
80 connections.
Preferably, first inductor 31, the second inductor 41 and third inductor 51 are using photoelectric sensor, infrared
Inductor, laser inductor, ultrasonic sensing device or FRID inductor, it is without being limited thereto.
In addition, a kind of monitoring method of horizontal line production equipment putty monitoring and alarming system comprising following steps:
S1, the numerical value for measuring L1, L2 calculate separately out in the numerical value input computer 90 of L1, L2 material and pass through L1 and L2
Time；
S2, when material is by the first inductor 31, the second inductor 41 and when third inductor 51, first collector 32,
Second collector 42 and third collector 52 are acquired respectively by the first inductor 31, the second inductor 41 and third inductor 41
The data of material are transmitted in computer 90；
S3, computer 90 is transferred to by the travelling speed that PLC controller 80 reads out transport mechanism 20, computer 90 is according to biography
The distance of the Real-Time Transport speed and the good monitoring section of manual measurement of sending mechanism 20 calculates after material flows to from previous test point
Test point the time it takes, the time are set as correlation data delay time " H "；
After S4, computer 90 are to the preceding monitoring point quantity A1 delayed " H " of the monitoring section, the number measured with this section of latter monitoring point
The difference A3 (A3=A1-A2) that A2 calculates the number of two o'clock is measured, function formula=IF (D3>-2.0, IF (D3<2.0, " is reused
1 ", " 0 "), " 0 ") judge whether closure plate, if true value " 1 " indicates normal, if falsity " 0 " indicates putty, than in such function formula
When two monitoring point contrast number of front and back | A3 | when >=2, computer will be deemed as putty, and output signal is " 0 ", work as front and back in the section
Two monitoring point contrast numbers | A3 | when < 2, computer will be deemed as operating normally, and output signal is " 1 ", adjustable test-strips
The size " 2.0 " of part adjusts the sensitivity of monitoring.And so on, each section according to said method calculates and judges, the report of output
Alert signal controls the alarm of this section by PLC, can the open-and-shut position for finding out closure plate when this section is alarmed.
Above disclosed is only a preferred embodiment of the present invention, cannot limit the power of the present invention with this certainly
Sharp range, therefore equivalent changes made in accordance with the claims of the present invention, are still within the scope of the present invention.
Claims (5)
1. a kind of horizontal line production equipment putty monitoring and alarming system, which is characterized in that including transport mechanism, the first monitoring group
Part, the second monitor component, third monitor component, the first alarm, the second alarm, PLC controller and computer, described first
Monitor component is set to the inlet of transport mechanism, and second monitor component is set to transport mechanism middle position, the third prison
Control the exit that component is set to transport mechanism；First monitor component, the second monitor component, third monitor component, the first report
Alert device and the second alarm are connect with PLC controller respectively, and the PLC controller is connect with computer；The first monitoring group
Part includes the first inductor, the first collector and the first delayer, first inductor, the first collector and the first delayer
It is sequentially connected；Second monitor component includes the second inductor, the second collector and the second delayer, second induction
Device, the second collector and the second delayer are sequentially connected；The third monitor component includes third inductor and third collector,
The third inductor is connected with third collector；The first alarm of institute be set to the first monitor component and the second monitor component it
Between, second alarm is set between the second monitor component and third monitor component；First inductor and the second induction
The distance between device is L1, and the distance between second inductor and third inductor are L2.
2. horizontal line production equipment putty monitoring and alarming system according to claim 1, which is characterized in that the conveyer
Structure is horizontal transport mechanism, and the horizontal transport mechanism is roller type or chain-belt type, for transmitting material.
3. horizontal line production equipment putty monitoring and alarming system according to claim 1, which is characterized in that further include pan feeding
Switch and output switch, the pan feeding switch and output switch are connect with PLC controller respectively.
4. horizontal line production equipment putty monitoring and alarming system according to claim 1, which is characterized in that first sense
Answer device, the second inductor and third inductor using photoelectric sensor, infrared inductor, laser inductor, ultrasonic sensing device
Or FRID inductor.
5. based on the monitoring method of horizontal line production equipment putty monitoring and alarming system according to claim 1, feature
It is, includes the following steps:
S1, the numerical value for measuring L1, L2 calculate separately out in the numerical value input computer of L1, L2 material and pass through L1's and L2
Time；
S2, when material is by the first inductor, the second inductor and when third inductor, first collector, the second acquisition
Device and third collector acquire respectively is transmitted to meter by the data of the first inductor, the second inductor and third inductor material
In calculation machine；
S3, the travelling speed that transport mechanism is read out by PLC controller are transferred to computer, and computer is according to transport mechanism
Real-Time Transport speed and the distance of the good monitoring section of manual measurement, which calculate material and flow to rear test point from previous test point, to be spent
The time taken, the time are set as correlation data delay time " H "；
After S4, computer are to the preceding monitoring point quantity A1 delayed " H " of the monitoring section, the quantity measured with this section of latter monitoring point
A2 calculate two o'clock number difference A3 (A3=A1-A2), reuse function formula=IF (D3>-2.0, IF (and D3<2.0, " 1 ", "
0 "), " 0 ") judge whether closure plate, it is more current than in such function formula if falsity " 0 " indicates putty if true value " 1 " indicates normal
Two monitoring point contrast number afterwards | A3 | when >=2, computer will be deemed as putty, and output signal is " 0 ", when front and back two is supervised in the section
Measuring point contrast number | A3 | when < 2, computer will be deemed as operating normally, and output signal is " 1 ", adjustable test condition
Size " 2.0 " adjusts the sensitivity of monitoring；And so on, each section according to said method calculates and judges, the alarm signal of output
The alarm that this section number is controlled by PLC, can the open-and-shut position for finding out closure plate when this section is alarmed.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810687426.7A CN109230356B (en) | 2018-06-28 | 2018-06-28 | Material blocking monitoring alarm system and monitoring method for horizontal line production equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810687426.7A CN109230356B (en) | 2018-06-28 | 2018-06-28 | Material blocking monitoring alarm system and monitoring method for horizontal line production equipment |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN109230356A true CN109230356A (en) | 2019-01-18 |
| CN109230356B CN109230356B (en) | 2023-11-14 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810687426.7A Active CN109230356B (en) | 2018-06-28 | 2018-06-28 | Material blocking monitoring alarm system and monitoring method for horizontal line production equipment |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111661581A (en) * | 2020-06-17 | 2020-09-15 | 界首市谷峰光伏科技有限公司 | Workpiece transmission and collection device based on photoelectric and pressure monitoring and control system thereof |
| CN111776664A (en) * | 2020-07-14 | 2020-10-16 | 上海烟草集团有限责任公司 | Tobacco blocking early warning method and device |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202016727U (en) * | 2010-11-30 | 2011-10-26 | 武汉钢铁(集团)公司 | Automatic detecting and alarming control system for blocking of transportation funnel of sintering material |
| CN202897459U (en) * | 2012-09-28 | 2013-04-24 | 内蒙古大唐国际托克托发电有限责任公司 | Material conveying system with plugging material detection device |
| CN208499583U (en) * | 2018-06-28 | 2019-02-15 | 赣州市金顺科技有限公司 | A kind of horizontal line production equipment putty monitoring and alarming system |
-
2018
- 2018-06-28 CN CN201810687426.7A patent/CN109230356B/en active Active
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN202016727U (en) * | 2010-11-30 | 2011-10-26 | 武汉钢铁(集团)公司 | Automatic detecting and alarming control system for blocking of transportation funnel of sintering material |
| CN202897459U (en) * | 2012-09-28 | 2013-04-24 | 内蒙古大唐国际托克托发电有限责任公司 | Material conveying system with plugging material detection device |
| CN208499583U (en) * | 2018-06-28 | 2019-02-15 | 赣州市金顺科技有限公司 | A kind of horizontal line production equipment putty monitoring and alarming system |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111661581A (en) * | 2020-06-17 | 2020-09-15 | 界首市谷峰光伏科技有限公司 | Workpiece transmission and collection device based on photoelectric and pressure monitoring and control system thereof |
| CN111776664A (en) * | 2020-07-14 | 2020-10-16 | 上海烟草集团有限责任公司 | Tobacco blocking early warning method and device |
| CN111776664B (en) * | 2020-07-14 | 2022-06-03 | 上海烟草集团有限责任公司 | Tobacco blocking early warning method and device |
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| Publication number | Publication date |
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| CN109230356B (en) | 2023-11-14 |
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| CB02 | Change of applicant information |
Address after: 341000 Shuixi nonferrous metal base, Zhanggong District, Ganzhou City, Jiangxi Province Applicant after: Ganzhou Jinshun Technology Co.,Ltd. Address before: 341000 Shuixi nonferrous metal base, Zhanggong District, Ganzhou City, Jiangxi Province Applicant before: GANZHOU JINSHUN TECHNOLOGY Co.,Ltd. |
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