CN106292597B - Assembly line blocks up case failure monitoring processing system - Google Patents
Assembly line blocks up case failure monitoring processing system Download PDFInfo
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- CN106292597B CN106292597B CN201610771372.3A CN201610771372A CN106292597B CN 106292597 B CN106292597 B CN 106292597B CN 201610771372 A CN201610771372 A CN 201610771372A CN 106292597 B CN106292597 B CN 106292597B
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- main
- controller
- inlet
- assembly line
- control module
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS], computer integrated manufacturing [CIM] characterised by the network communication
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/31—From computer integrated manufacturing till monitoring
- G05B2219/31088—Network communication between supervisor and cell, machine group
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
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- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Testing And Monitoring For Control Systems (AREA)
Abstract
Case failure monitoring processing system is blocked up the invention discloses a kind of assembly line, and the assembly line includes main channel, main-inlet, then checks in mouth and multiple shuntings；Main-inlet and check in again mouth be equipped with blocking product enter stopper；Detector is disposed in the inlet in each shunting, and all detectors of same assembly line are connected by the input terminal of controlling bus and main control module, and different detectors has different device addresses, is used for the differentiation of equipment room；Main control module output end connects main channel controller, main-inlet controller, then examines access controller, alarm controller, 4G modules；The detector includes optical-electric module, MCU, communication module；Case failure is blocked up in detector monitoring in real time, and the fault message monitored is uploaded to main control module by internal communication module by controlling bus.The configuration of the present invention is simple, assembly are easy, and easy to maintain, manufacturing cost is low, can save producing line human cost, and administrative staff's statistics is facilitated to summarize fault message.
Description
Technical field
The present invention relates to a kind of production line ancillary equipments, and case is blocked up for monitoring assembly line more particularly, to one kind
System.
Background technology
Conveyer belt and conveyer are the common transmission devices of Modern Manufacturing Enterprise production line, and workflow is covered from original
Material enters the entire production process of finished product storage and all production links；But during use, if a certain link occurs
Occur to block up box-like condition in problem, such as conveyer belt, transmit process is caused to be stagnated, and follow-up link is not handled it in time,
Continue to convey according to the flow set originally, more massive blocking or even the paralysis of the entire production line will be caused.Thus,
It needs to find in time and the stifled box-like condition on process for producing line.
For the above problem, general settling mode is that arrangement personnel timing is patrolled, but does so and on the one hand to pay people
Power cost, on the other hand each patrolman will take into account a plurality of producing line, thus a certain specific producing line breaks down, may not be able to
It is being found at the first time.In addition, for producing line administrative staff, it would be desirable to be able to there is accurately statistics summary information, once it finds
The a certain specific position of a certain producing line or producing line failure frequent occurrence, it is necessary to concentrate and arrange technical staff's maintenance.For upper
Demand is stated, systematic solution is had no.
Invention content
The present invention is intended to provide a kind of assembly line blocks up case failure monitoring processing system, to improve the above problem.In order to realize
Above-mentioned purpose, the present invention provides a kind of assembly lines to block up case failure monitoring processing system, and the assembly line includes main channel, and master enters
Mouthful, then check in mouth and multiple shuntings；Main-inlet and check in again mouth be equipped with blocking product enter stopper, main line rear end
Equipped with barcode scanning device and shunting switch；In the inlet in each shunting, detector, all detections of same assembly line are set
Device is connected by the input terminal of controlling bus and main control module, and there is different detectors different device addresses to be used for equipment
Between differentiation；Main control module output end connects main channel controller, main-inlet controller, then examines access controller, controlling alarm
Device, 4G modules；The detector includes optical-electric module, MCU, communication module；Case failure is blocked up in detector monitoring in real time, and will monitoring
To fault message main control module is uploaded to by controlling bus by internal communication module；Main control module is output control signals to
Alarm controller triggers alarm；Main-inlet controller is output control signals to again and examines access controller again, in main-inlet
Mouth setting stopper is checked in again, and blocking subsequent product enters main channel；Main control module continues to output after stopper is arranged
Signal is controlled to main channel controller, closes the transmission device of main channel；Simultaneously in the information according to the detector of reporting fault
It passes as a result, main control module decides whether to execute system reboot program；Last main control module uploads event by 4G modules to server
Hinder information.
The system reboot program includes outputing control signals to alarm controller, closes alarm；Output control letter
Number to main channel controller, start the transmission device of main channel；It outputs control signals to main-inlet controller and checks in mouth control again
Device processed closes main-inlet and checks in the stopper of mouth again, subsequent product is made to enter main channel；Detector in waiting system uploads
Fault message.
The main channel controller, main-inlet controller, then access controller is examined, alarm controller is PLC controls
Device.
The controlling bus of connecting detection device and main control module is RS485 buses.
The server is assigned with individual storage unit, the fault message for preserving all assembly line main control modules.
The fault message includes time of failure, trouble shooting time, the position of fault.
The invention has the advantages that the present apparatus is of low cost, deployment is easy, easy to maintain.Use the production of this system
Line no longer needs to that each production line of inspection personnel's tour is arranged to check stifled case situation；Only need in Central Control Room monitoring alarm information,
Maintenance personnel's workload can be reduced, the foundation of the good order of producing line is also beneficial to；In addition, fault message details is protected in real time
It deposits, workshop manager can check at any time and statistics summarizes fault message, and find often out of order equipment.
Description of the drawings
Fig. 1 is schematic view of the mounting position of this system on assembly line；
Fig. 2 is this system electrical system architecture and connection diagram；
Fig. 3 is the work flow diagram of this system.
Wherein：
1. detector；2. barcode scanning device；
3. controlling bus.
Specific implementation mode
The present invention is described further with reference to the accompanying drawings and embodiments.
As shown in Fig. 1 ~ 3, a kind of stifled case failure monitoring processing system of assembly line, the assembly line includes main channel, and master enters
Mouthful, then check in mouth and multiple shuntings；Main-inlet and check in again mouth be equipped with blocking product enter stopper, main line rear end
Equipped with barcode scanning device 2 and shunting switch；In the inlet in each shunting, detector 1, all inspections of same assembly line are set
It surveys device 1 to connect with the input terminal of main control module by controlling bus 3, there is different detectors 1 different device addresses to use
In the differentiation of equipment room；Main control module output end connects main channel controller, main-inlet controller, then examines access controller, reports
Alert controller, 4G modules；The detector 1 includes optical-electric module, MCU, communication module；Case failure is blocked up in monitoring to detector 1 in real time,
And the fault message monitored is uploaded to main control module by internal communication module by controlling bus 3；Main control module exports
Signal is controlled to alarm controller, triggers alarm；Main-inlet controller is output control signals to again and examines in-let dimple again
Device in main-inlet and checks in mouth again and stopper is arranged, and blocking subsequent product enters main channel；The master control mould after stopper is set
Block continues to output control signal to main channel controller, closes the transmission device of main channel；Simultaneously according to the detection of reporting fault
The information of device 1 uploads as a result, main control module decides whether to execute system reboot program；Last main control module is by 4G modules to clothes
Business device uploads fault message.
The system reboot program includes outputing control signals to alarm controller, closes alarm；Output control letter
Number to main channel controller, start the transmission device of main channel；It outputs control signals to main-inlet controller and checks in mouth control again
Device processed closes main-inlet and checks in the stopper of mouth again, subsequent product is made to enter main channel；On detector 1 in waiting system
Pass fault message（Procedure above need to successively be carried out according to order）.
The main channel controller, main-inlet controller, then access controller is examined, alarm controller is PLC controls
Device.
The controlling bus 3 of connecting detection device 1 and main control module is RS485 buses.
The server is assigned with individual storage unit, the fault message for preserving all assembly line main control modules.
The fault message includes time of failure, trouble shooting time, the position of fault.
After this system is built, start the detector 1 being located in producing line；Optical-electric module in detector 1 includes transmitting
Device and receiver, are deployed in the both sides of conveyer belt respectively, and transmitter sends out beam of laser, irradiate receiver, whenever there is chest warp
It is out-of-date, light beam can be blocked, causes receiver in a period of time that can not receive optical signal；But after chest leaves, receiver can be again
Receive optical signal.
When stifled case occurs, many chests are got together one by one, and the gap between chest is not present, thus receiver
Signal can be can not receive for a long time；The threshold time that receiver can not receive to signal is set as 5 seconds, i.e., can not receive within 5 seconds when receiver
When optical signal, control signal will be sent out to MCU；After MCU detects control signal, by the device address of itself and warning message
It is packaged into alert data packet, is uploaded to main control module, that is, completes to block up case fault alarm.
Main control module starts alarm controller, triggers warning lamp alarm bell, reminds producing line maintenance personnel note that entering simultaneously in producing line
Baffle is placed at mouthful, the entrance of line product after prevention is simultaneously stopped the main line transmission flow of this production line, prevents from aggravating stifled case
Degree；And by 4G modules, fault message is sent to server.After troubleshooting, the operation of recovery system, and failure
The information of releasing sends server to.
In server be equipped with storage unit and collect statistics program, can temporally with device address preserve, summarize it is all
Warning message.
Claims (4)
1. a kind of assembly line blocks up case failure monitoring processing system, the assembly line includes main channel, main-inlet, then checks in mouth, with
And multiple shuntings；Main-inlet and check in again mouth be equipped with blocking product enter stopper, main line rear end be equipped with barcode scanning device（2）
With shunting switch；It is characterized in that, detector is arranged in the inlet in each shunting（1）, all inspections of same assembly line
Survey device（1）Pass through controlling bus（3）It is connect with the input terminal of main control module, different detectors（1）With different equipment
Address is used for the differentiation of equipment room；Main control module output end connects main channel controller, main-inlet controller, then examines in-let dimple
Device, alarm controller, 4G modules；The detector（1）Including optical-electric module, MCU, communication module；Detector（1）Monitoring in real time
Stifled case failure, and the fault message monitored is passed through into controlling bus by internal communication module（3）It is uploaded to main control module；It is main
Control module outputs control signals to alarm controller, triggers alarm；Main-inlet controller and again is output control signals to again
Access controller is examined, in main-inlet and mouth is checked in again and stopper is set, blocking subsequent product enters main channel；In setting stopper
Main control module continues to output control signal to main channel controller later, closes the transmission device of main channel；Basis reports simultaneously
The detector of failure（1）Information upload as a result, main control module decide whether execute system reboot program；Last main control module is logical
It crosses 4G modules and uploads fault message to server；The system reboot program includes outputing control signals to alarm controller, is closed
Close alarm；Main channel controller is output control signals to, the transmission device of main channel is started；Master is output control signals to enter
Mouthful controller and access controller is examined again, closing main-inlet and the stopper for checking in mouth again make subsequent product enter main channel；Deng
Wait for the detector in system（1）Upload fault message；The main channel controller, main-inlet controller, then access controller is examined,
Alarm controller is PLC controller.
2. a kind of assembly line according to claim 1 blocks up case failure monitoring processing system, which is characterized in that connecting detection device
（1）With the controlling bus of main control module（3）For RS485 buses.
3. a kind of assembly line according to claim 1 blocks up case failure monitoring processing system, which is characterized in that the server
It is assigned with individual storage unit, the fault message for preserving all assembly line main control modules.
4. a kind of assembly line according to claim 3 blocks up case failure monitoring processing system, which is characterized in that the failure letter
Breath includes time of failure, trouble shooting time, the position of fault.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610771372.3A CN106292597B (en) | 2016-08-31 | 2016-08-31 | Assembly line blocks up case failure monitoring processing system |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201610771372.3A CN106292597B (en) | 2016-08-31 | 2016-08-31 | Assembly line blocks up case failure monitoring processing system |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN106292597A CN106292597A (en) | 2017-01-04 |
| CN106292597B true CN106292597B (en) | 2018-10-09 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201610771372.3A Active CN106292597B (en) | 2016-08-31 | 2016-08-31 | Assembly line blocks up case failure monitoring processing system |
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Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
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| CN111689162B (en) * | 2019-03-15 | 2022-04-15 | 鸿富锦精密电子（成都）有限公司 | System and method for processing products retained in production line |
Citations (5)
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|---|---|---|---|---|
| CN1801015A (en) * | 2004-12-31 | 2006-07-12 | 东方惠科防伪技术有限责任公司 | System and method for automatic acquisition and correspondence of production data |
| CN103569623A (en) * | 2012-08-09 | 2014-02-12 | 金东纸业（江苏）股份有限公司 | System and method for remote fault diagnosis of conveying belt |
| CN105093990A (en) * | 2015-08-31 | 2015-11-25 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
| CN205204093U (en) * | 2015-11-05 | 2016-05-04 | 青岛杰瑞工控技术有限公司 | A multithreading assembly line for motor train unit overhauling |
| CN206039275U (en) * | 2016-08-31 | 2017-03-22 | 中国大冢制药有限公司 | Stifled case trouble control processing system of assembly line |
-
2016
- 2016-08-31 CN CN201610771372.3A patent/CN106292597B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1801015A (en) * | 2004-12-31 | 2006-07-12 | 东方惠科防伪技术有限责任公司 | System and method for automatic acquisition and correspondence of production data |
| CN103569623A (en) * | 2012-08-09 | 2014-02-12 | 金东纸业（江苏）股份有限公司 | System and method for remote fault diagnosis of conveying belt |
| CN105093990A (en) * | 2015-08-31 | 2015-11-25 | 上海沪工焊接集团股份有限公司 | Automatic assembly line device and control method |
| CN205204093U (en) * | 2015-11-05 | 2016-05-04 | 青岛杰瑞工控技术有限公司 | A multithreading assembly line for motor train unit overhauling |
| CN206039275U (en) * | 2016-08-31 | 2017-03-22 | 中国大冢制药有限公司 | Stifled case trouble control processing system of assembly line |
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| Publication number | Publication date |
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| CN106292597A (en) | 2017-01-04 |
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