CN109228241A - The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer - Google Patents

The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer Download PDF

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Publication number
CN109228241A
CN109228241A CN201811117343.0A CN201811117343A CN109228241A CN 109228241 A CN109228241 A CN 109228241A CN 201811117343 A CN201811117343 A CN 201811117343A CN 109228241 A CN109228241 A CN 109228241A
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CN
China
Prior art keywords
drip irrigation
interior edge
extruder
irrigation zone
edge patch
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Pending
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CN201811117343.0A
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Chinese (zh)
Inventor
贺瑞峰
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Individual
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Individual
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Priority to CN201811117343.0A priority Critical patent/CN109228241A/en
Publication of CN109228241A publication Critical patent/CN109228241A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29BPREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
    • B29B9/00Making granules
    • B29B9/02Making granules by dividing preformed material
    • B29B9/06Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)

Abstract

The invention discloses a kind of novel interior edge patch drip irrigation zone dedicated extruder, including motor, reduction gearbox, screw barrel, the long-acting filter device of stem, Melt Pump, net-changing device, extrusion dies;It is characterized in that being connected with reduction gearbox on the motor, reduction gearbox output end is connected with screw barrel, and feed inlet is equipped on screw barrel;The other end of the screw barrel installs the long-acting filter device of stem;The long-acting filter device of stem is connected by connecting passage with Melt Pump;The other end of the Melt Pump is connected by connecting passage with net-changing device;The other end of the net-changing device is connected with extrusion die;The extrusion die is divided into extruder die head and drip irrigation zone die head;Pressure sensor is installed on the connecting passage, to monitor pressure in connecting passage;The extruder can not only produce interior edge patch drip irrigation zone product, but also can process interior edge patch Special drip tape material, in production can be directly by second level, and extrusion in the extruder is added in the reclaimings plastics such as three-level.It is modified without being granulated filtering again.In process, the link for needing heat drying in reworked material production is eliminated, manufacturing cost is greatly reduced.

Description

The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer
Technical field
The present invention relates to plastic extruder manufacturing fields, and in particular to novel interior edge patch drip irrigation zone dedicated extruder and makes Grain machine.
Background technique
China widelys popularize in agriculture field and using drip irrigation technique, scientic planting at present.It is dripping interior edge patch drip irrigation zone Filling field application performance is best, but we are national or even global at present, is all to process interior edge patch using completely new material Drip irrigation zone.The rising for eventually leading to manufacturing cost directly influences the planting cost that the common people plant ground.
Extruder used in the interior edge patch drip-irrigation belt production line of home and abroad is all single screw extrusion machine, traditional single spiral shell Bar extruder is all insufficient to the melting effect of raw material and dispersed effect.It is mixed in machine to influence a variety of raw material Plasticizing effect is closed, the product quality performance produced is declined, in order to promote the capability and performance of product, current all users are adopted It is processed with completely new material.
In order to solve drawbacks described above, recycled plastic, secondary granulation are used on the market at present, some technological means such as filtering are made It at plastic grain, is added in single screw extrusion machine again, processes interior edge drip irrigation zone product to reduce manufacturing cost.
Current technology can only be added to 50% regenerative raw materials, and (current extruder technology regenerative raw materials can only be regenerated with level-one Raw material.Level-one reworked material is expected close to completely new);The manufacturing cost of above two production technology is high, is finally planting to peasant It plants and invisible in cost brings cost increase.
Summary of the invention
The purpose of the present invention is to provide a kind of novel interior edge patch drip irrigation zone dedicated extruder and pelletizer, the extruders Not only interior edge patch drip irrigation zone product can have been produced, but also interior edge patch Special drip tape material can be processed, it in production can be direct By second level, extrusion in the extruder is added in the reclaimings plastics such as three-level.It is modified without being granulated filtering again.It is processing In the process, host can use included vacuum pump, and the moisture inside regenerated plastics particle is extracted out, eliminate in reworked material production The link for needing heat drying, greatly reduces manufacturing cost.
The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer, including motor, reduction gearbox, screw barrel are first Minister imitates filter device, Melt Pump, net-changing device, extrusion die;It is characterized in that being connected with reduction gearbox, reduction gearbox on the motor Output end is connected with screw barrel, and feed inlet is equipped on screw barrel;The other end installation stem of the screw barrel is long Imitate filter device;The long-acting filter device of stem is connected by connecting passage with Melt Pump;The other end of the Melt Pump is logical Connecting passage is crossed to be connected with net-changing device;The other end of the net-changing device is connected with extrusion die;The extrusion die is divided into extrusion Machine die head and drip irrigation zone die head both can be used as pelletizer use, can also be used as extruder makes by replacing extrusion die With;Pressure sensor is installed on the connecting passage, to monitor pressure in connecting passage.
Screw barrel: the screw barrel includes screw rod, machine barrel;The machine barrel is equipped at least one spout, described Twin-screw is installed, and twin-screw is cocurrent and parallel placement in machine barrel;Machine barrel is divided into A sections, B sections, C sections, D sections, E sections and F sections, Middle A section is equipped with feed inlet, and auxiliary spout is equipped in B section, and vaccum exhaust outlet is equipped in C section, is connected on vaccum exhaust outlet It is connected to vacuum pump, auxiliary spout is equipped in D section.
The long-acting filter device of stem: the long-acting filter device of stem includes sleeve, filter cylinder, mesh sheet, installation lid, bolt; The sleeve is equipped with feed inlet, is equipped with discharge port to side in feed inlet;Circular hole is uniformly equipped on the filter cylinder, in filter cylinder The side wall of bung hole offers discharge port, and the outer wall of filter cylinder is enclosed with one layer of mesh sheet, forms filter core;The installation lid side is equipped with Material mouth and anti-spin slot, top is equipped with apical pore, and lateral wall is closing, and installation lid is fixed together with filter cylinder cooperation;The filter Core and installation lid are fitted in sleeve, and threaded hole is equipped at the top of sleeve;The bolt is mounted on the spiral shell at the top of sleeve In pit, during tightening, bolt is withstood in the head space bolt, is formed the inner wall for installing cover outer wall and sleeve and is squeezed Power is gradually increased, and is allowed to install compact.
Melt Pump: the Melt Pump is driven by retarder by 32 high-precision permanent-magnet servo motors.
It preferably, include a major ingredient mouth and at least one auxiliary feed ports on the feed inlet.
Preferably, the charging motor of the feed inlet uses servo motor, accurately controls inlet amount.
Preferably, the screw barrel forms for piecewise combination.
Preferably, installation is threadedly engaged on the bolt and sleeve.
Preferably, it is overlapped again together after the discharge port of the side wall of the filter cylinder bung hole and the installation of the discharge port on sleeve.
Preferably, the drawing-in device is the quantitative drawing-in device that unit is gram-grade.
The beneficial effects of the present invention are the extruders can not only produce interior edge patch drip irrigation zone product, but also can process interior Patch Special drip tape material is inlayed, the manufacturer of currently manufactured interior edge patch drip irrigation zone is supplied.
First, the interior edge patch drip irrigation zone extruder of current home and abroad can be solved, it is plasticized, mixing and dispersion effect Insufficient problem, and a variety of raw material can be made adequately to be plasticized, mixing and dispersion effect.It ensure that the production produced Quality is stablized.
Second, in production can be directly by second level, extrusion in the extruder is added in the reclaimings plastics such as three-level (its regenerated plastics additive amount can reach 100%).It is modified without being granulated filtering again.In process, host can use Included vacuum pump, the moisture inside regenerated plastics particle is extracted out, eliminates the link that heat drying is needed in reworked material production.Greatly Manufacturing cost is reduced greatly.
In conjunction with above-mentioned two o'clock, to reduce planting cost to peasant.From the perspective of environmental improvement, resource can be returned It receives and utilizes, reduce pollution of the partly plastic to environment.
Detailed description of the invention
Fig. 1 is production line structural schematic diagram of the invention.
Fig. 2 is screw barrel structural schematic diagram of the invention.
Fig. 3 is tube-in-tube structure schematic diagram of the invention.
Fig. 4 is the internal explosion structural schematic diagram of the long-acting filter device of stem of the invention.
Fig. 5 is inside scheme of installation of the invention.
Fig. 6 is operational process schematic diagram of the invention.
In figure, motor 1, reduction gearbox 2, screw barrel 3, screw rod 3-1, machine barrel 3-2, A section, B sections, C sections, D sections, E sections, F sections, Assist spout 3-3, the long-acting filter device 4 of stem, sleeve 4-1, filter cylinder 4-2, mesh sheet 4-3, installation lid 4-4, bolt 4-5, circle Hole 4-6, anti-spin slot 4-7, apical pore 4-8, Melt Pump 5, net-changing device 6, extrusion die 7, feed inlet 8, discharge port 9, servo motor 10.
Specific embodiment
As shown, a kind of novel interior edge patch drip irrigation zone dedicated extruder and pelletizer, including motor 1, reduction gearbox 2, Screw barrel 3, the long-acting filter device 4 of stem, Melt Pump 5, net-changing device 6, extrusion die 7;It is characterized in that connecting on the motor 1 It is connected to reduction gearbox 2,2 output end of reduction gearbox is connected with screw barrel 3, and feed inlet 8 is equipped on screw barrel 3;The machine barrel The other end of screw rod 3 installs the long-acting filter device 4 of stem;The long-acting filter device 4 of stem passes through connecting passage and Melt Pump 5 It is connected;The other end of the Melt Pump 5 is connected by connecting passage with net-changing device 6;The other end and extrusion die of the net-changing device 6 First 7 are connected;The extrusion die 7, which divides, both can be used as extruder die head and drip irrigation zone die head by replacing extrusion die 7 Pelletizer uses, and can also be used as extruder use;Pressure sensor is installed on the connecting passage, to monitor connection flow Pressure in road.
Screw barrel 3: the screw barrel 3 includes screw rod 3-1, machine barrel 3-2;The machine barrel 3-2 is equipped at least one Spout is equipped with twin-screw 3-1 in the machine barrel 3-2, and twin-screw 3-1 is cocurrent and parallel placement;Machine barrel 3-2 point is A sections, B sections, C sections, D sections, E sections and F sections, wherein A section is equipped with feed inlet 8, and auxiliary spout 3-3 is equipped in B section, is set on C sections There is vaccum exhaust outlet, be connected with vacuum pump on vaccum exhaust outlet, auxiliary spout 3-3, and B sections, C sections, D sections are equipped in D section Between can be interchanged, by the way that different auxiliary material spout is arranged, plurality of raw materials is allowed to carry out mixing dispersion, can also be not With mixing degree under add specified auxiliary material, be not traditional disposable full mixing, for example, A sections of addition major ingredients and other Material waits material when reaching B sections in A sections to mix, then other auxiliary materials are added in B sections, allows the present invention direct By second level, the reclaimings plastics such as three-level are produced, in different times section, are added in extruder, the regeneration to inferior grade Plastics carry out recovery of performance.
The long-acting filter device 4 of stem: the long-acting filter device 4 of stem includes sleeve 4-1, filter cylinder 4-2, mesh sheet 4-3, peace Capping 4-4, bolt 4-5;The sleeve 4-1 is equipped with feed inlet 8, is equipped with discharge port 9 to side in feed inlet 8;The filter cylinder 4-2 is upper to be uniformly equipped with circular hole 4-6, offers discharge port 9 in the side wall of filter cylinder 4-2 bung hole, the outer wall of filter cylinder 4-2 is enclosed with one Layer mesh sheet 4-3, forms filter core;The installation lid side 4-4 is equipped with discharge port 9 and anti-spin slot 4-7, and top is equipped with apical pore 4-8, and Lateral wall is closing, and installation lid 4-4 and filter cylinder 4-2 cooperation is fixed together;The filter core is fitted to installation lid 4-4 In sleeve 4-1, and threaded hole is equipped at the top of sleeve 4-1;The bolt 4-5 is mounted in the threaded hole at the top of sleeve 4-1, spiral shell During tightening, bolt 4-5 is withstood in the head space bolt 4-5, forms installation lid 4-4 outer wall and the inner wall of sleeve 4-1 Extruding force is gradually increased, and is allowed to install compact, when mixture enters from sleeve 4-1 feed inlet 8 to be pierced by from discharge port 9, is passed through Mixture both can be effectively filtered by barrel-shaped filter net, while can also be prevented extruding force from crossing senior general and be netted extrusion deformation (cylindrical body can be evenly dispersed by power).
Melt Pump 5: the Melt Pump 5 is driven by retarder by 32 high-precision permanent-magnet servo motors 10;This device is One melt flow pump and rotating device and 32 high-precision permanent-magnet servo motors 10 form.The Melt Pump 5, host was pushed After coming, after clean raw material carries out secondary booster, by rapidly and efficiently net exchanging device, into extrusion molding of getting to know.
Net-changing device 6: this device is to carry out last time filtering to raw material according to feedstock grade different in production.In order to It is enough to make the clean degree for reaching production requirement of raw material very in production.It simultaneously also can be in terms of control to product quality It is promoted, so that product is guaranteed.
It further, include a major ingredient mouth and at least one auxiliary feed ports 8 on the feed inlet 8;The charging The charging motor of mouth 8 uses servo motor 10, accurately controls inlet amount;The screw barrel 3 forms for piecewise combination;It is described Installation is threadedly engaged on bolt 4-5 and sleeve 4-1;On the discharge port 9 and sleeve 4-1 of the side wall of the filter cylinder 4-2 bung hole It is overlapped after the installation of discharge port 9 again together;The drawing-in device is the quantitative drawing-in device that unit is gram-grade, this device can root It according to the demand in production, can install additional, cancel at any time, principle is to quantify spiral volume using screw rod to drive by servo motor 10 Raw material is sent into the screw barrel 3 of host by rotation.The proportion of the adjustable raw material of this device, it is direct according to produced on-site Adjustable formula, so that production assurance.Simultaneously can be to avoid in previous traditional production, only replacement raw material just can be with Obtain new formula.So as to reduce the process of labour and raw material allotment stirring, manufacturing cost can be reduced in production.
Embodiment
Extruder raw material is had stepped through the auxiliary material feed inlet 8 on A section feeding mouth 8 and A section to add, parallel spiral shells double in the same direction Spinner handle stirs mixture while conveying mixture toward back segment, in B sections and D sections substep addition unclassified stores It is conveyed and is sufficiently mixed, substep carries out to guarantee that the poor raw material of some thermal stability is not degraded, and plays maximum Effect, while this process can carry out recovery of performance to the regenerated plastics of inferior grade, pass sequentially through the long-acting filter device of stem 4, Melt Pump 5,6 extrusion die 7 of net-changing device can squeeze out drip irrigation zone, while to be granulated, need to only squeeze out extruder Die head 7 is replaced with granulation extrusion die 7 and can be both granulated, easy to use.The wherein parallel equidirectional two-screw 3-1 in the present invention Major advantage is that plurality of raw materials can be carried out to mixing dispersion, especially to the plasticizing of regenerated plastics, is kneaded, and dispersion and modification have Good effect.
The control system of a whole set of extruder is stated: patch drip irrigation zone dedicated extruder is inlayed in a whole set of, using industrial personal computer or greatly Type PLC develops dedicated control system;Capable of being opened by one key extruder.
1, extruder meeting basis produces density required for chinese raw materials, carries out closed-loop control, carries out to extruder screw Adjust revolving speed.So that the compactness of raw material, always consistent.Product quality can effectively be improved.
2, Melt Pump internal can carry out data calculating, tie according to calculating according to extrusion output required in production, CPU Fruit automatically adjusts revolving speed to servo motor.So that the feed squeezed out in getting to know remains constant.It can be improved crowded Stationarity out allows material output to remain constant, product can be allowed to obtain more effective quality assurance.
3, it is transferred in industrial personal computer or PLC, manufactures interior edge patch Special drip tape material control system, machine replacement squeezes out After getting to know, interior edge patch Special drip tape material can be directly produced, supplies traditional equipment to process interior edge patch drip irrigation zone product.

Claims (7)

1. a kind of novel interior edge patch drip irrigation zone dedicated extruder, including motor, reduction gearbox, screw barrel, the long-acting filtering of stem Device, Melt Pump, net-changing device, extrusion die;It is characterized in that reduction gearbox is connected on the motor, the connection of reduction gearbox output end There is screw barrel, and is equipped with feed inlet on screw barrel;The other end of the screw barrel installs the long-acting filter device of stem; The long-acting filter device of stem is connected by connecting passage with Melt Pump;The other end of the Melt Pump by connecting passage with Net-changing device is connected;The other end of the net-changing device is connected with extrusion die;The extrusion die is divided into extruder die head and trickle irrigation Band die head;Pressure sensor is installed on the connecting passage, to monitor pressure in connecting passage;
Screw barrel: the screw barrel includes screw rod, machine barrel;The machine barrel is equipped at least one spout, the machine barrel Twin-screw is inside installed, and twin-screw is cocurrent and parallel placement;Machine barrel is divided into A sections, B sections, C sections, D sections, E sections and F sections, wherein A Section is equipped with feed inlet, and auxiliary spout is equipped in B section, and vaccum exhaust outlet is equipped in C section, is connected on vaccum exhaust outlet Vacuum pump is equipped with auxiliary spout in D section;
The long-acting filter device of stem: the long-acting filter device of stem includes sleeve, filter cylinder, mesh sheet, installation lid, bolt;It is described Sleeve is equipped with feed inlet, is equipped with discharge port to side in feed inlet;Circular hole is uniformly equipped on the filter cylinder, in filter cylinder bung hole Side wall offer discharge port, the outer wall of filter cylinder is enclosed with one layer of mesh sheet, forms filter core;The installation lid side is equipped with discharge port With anti-spin slot, top is equipped with apical pore, and lateral wall is closing, and installation lid is fixed together with filter cylinder cooperation;The filter core with Installation lid is fitted in sleeve, and threaded hole is equipped at the top of sleeve;The bolt is mounted on the threaded hole at the top of sleeve It is interior;
Melt Pump: the Melt Pump is driven by retarder by 32 high-precision permanent-magnet servo motors.
2. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 and pelletizer, it is characterised in that: It include a major ingredient mouth and at least one auxiliary feed ports on the feed inlet.
3. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 or 2 and pelletizer, feature exist In: the charging motor of feed inlet uses servo motor.
4. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 and pelletizer, it is characterised in that: The screw barrel forms for piecewise combination.
5. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 and pelletizer, it is characterised in that: Installation is threadedly engaged on the bolt and sleeve.
6. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 and pelletizer, it is characterised in that: It is overlapped again together after the discharge port of the side wall of the filter cylinder bung hole and the installation of the discharge port on sleeve.
7. the novel interior edge patch drip irrigation zone dedicated extruder of one kind according to claim 1 and pelletizer, it is characterised in that: The drawing-in device is the quantitative drawing-in device that unit is gram-grade.
CN201811117343.0A 2018-09-26 2018-09-26 The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer Pending CN109228241A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811117343.0A CN109228241A (en) 2018-09-26 2018-09-26 The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811117343.0A CN109228241A (en) 2018-09-26 2018-09-26 The novel interior edge patch drip irrigation zone dedicated extruder of one kind and pelletizer

Publications (1)

Publication Number Publication Date
CN109228241A true CN109228241A (en) 2019-01-18

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654701A (en) * 2022-04-01 2022-06-24 贺瑞峰 Alternate drip irrigation tape extrusion and filtration system
CN114714594A (en) * 2022-03-10 2022-07-08 贺瑞峰 Double-flow-passage filtering die head and screen structure suitable for reclaimed material production
CN115401814A (en) * 2022-07-13 2022-11-29 上海睿聚环保科技有限公司 Dedicated recovery granulation equipment of light reclaimed plastic

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114714594A (en) * 2022-03-10 2022-07-08 贺瑞峰 Double-flow-passage filtering die head and screen structure suitable for reclaimed material production
CN114654701A (en) * 2022-04-01 2022-06-24 贺瑞峰 Alternate drip irrigation tape extrusion and filtration system
CN115401814A (en) * 2022-07-13 2022-11-29 上海睿聚环保科技有限公司 Dedicated recovery granulation equipment of light reclaimed plastic

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Application publication date: 20190118