CN109228214A - A kind of Shooting Technique quality detection device, detection management system and monitoring method - Google Patents
A kind of Shooting Technique quality detection device, detection management system and monitoring method Download PDFInfo
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- CN109228214A CN109228214A CN201811177692.1A CN201811177692A CN109228214A CN 109228214 A CN109228214 A CN 109228214A CN 201811177692 A CN201811177692 A CN 201811177692A CN 109228214 A CN109228214 A CN 109228214A
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- injection molding
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/76—Measuring, controlling or regulating
- B29C45/7686—Measuring, controlling or regulating the ejected articles, e.g. weight control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/17—Component parts, details or accessories; Auxiliary operations
- B29C45/72—Heating or cooling
- B29C45/7207—Heating or cooling of the moulded articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76003—Measured parameter
- B29C2945/7613—Weight
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76451—Measurement means
- B29C2945/76461—Optical, e.g. laser
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C2945/00—Indexing scheme relating to injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould
- B29C2945/76—Measuring, controlling or regulating
- B29C2945/76929—Controlling method
- B29C2945/76939—Using stored or historical data sets
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Mechanical Engineering (AREA)
- Injection Moulding Of Plastics Or The Like (AREA)
Abstract
The invention belongs to system automation control fields, more particularly to a kind of Shooting Technique quality detection device, including following technical scheme: a kind of detection management management system, including injection molding machine, controller of plastic injection molding, server and product quality detection system, man-machine interactive system, controller of plastic injection molding is connect with server communication, server is stored with the product data and charging state modulator software of injecting products, and the product data real-time Transmission of injecting products is stored to server；Its weight qualitative data carries out weighing detection by the workpiece weighing device in Shooting Technique quality detection device, the invention has the advantages that compared with the existing technology, automatic detection can be realized by the way of sampling automatically and realizes the real time monitoring to product fill process, it is integrated in detection management management system, improves the automation efficiency of enterprise and the cost of final products and quality controllable.
Description
Technical field
The present invention relates to system automation control research and development field more particularly to a kind of Shooting Technique quality detection devices.
Background technique
Plasthetics applies in general to injection molding machine and is molded, and in process, charging including product and adds
The inlet amounies of the adjustings such as hot temperature and charging state modulator, in traditional handicraft, the quality for product is also directly artificial
Pickup is checked, cannot achieve automation sampling observation, and in the operational process of injection molding machine, it is related to above-mentioned charging state modulator
Variation may all influence quality, further, appearance and weight for finished product be need further to consider it is whether full
The expected needs of foot, therefore, above-mentioned technical problem need to further be researched and developed.
Summary of the invention
An object of the present invention is to provide a kind of Shooting Technique quality to overcome above-mentioned at least one disadvantage
Detection device.
An object of the present invention is to provide a kind of detection management management system to overcome above-mentioned at least one disadvantage.
An object of the present invention is to provide a kind of detection management management system to overcome above-mentioned at least one disadvantage
Monitoring method.
In order to achieve the above objectives, it the present invention adopts the following technical scheme: a kind of Shooting Technique quality detection device, including sets
It is placed in the mainframe of injection molding machine discharge conveyer belt, fixed block is arranged in four ends of mainframe, and fixed block bottom end is fixedly arranged on
The both sides of discharge conveyer belt and top one end connect mainframe by strut support, and mainframe includes upper spider, upper being located at
Sliding rack is provided between rack and discharge conveyer belt, sliding rack is provided with workpiece weighing device, the electrical connection of workpiece weighing device
Master control set and the analog quantity information that will test feed back to master control set and carry out storage or data processing, four ends of sliding rack
Upper spider is connected by connecting rod, is provided with material grasping manipulator at the front for being located at upper spider conveying direction, material grasping manipulator
One end extends toward discharge belt direction, and top one end of material grasping manipulator connects lower air cylinder, and lower air cylinder is driven above-mentioned
Material grasping manipulator is pushed or is lifted toward discharge belt direction.
Lower air cylinder is fixedly arranged in air cylinder supporting structure, and air cylinder supporting structure passes through with discharge conveyer belt discharge parallel direction
One sliding part is slideably positioned on upper spider, and the first actuator drive cylinder fixed frame of setting is slided in parallel toward its material discharge direction
It is dynamic.
Sliding rack is arranged by being slideably positioned on upper spider with the second sliding part of discharge conveyer belt discharge parallel direction
Second actuator is driven sliding rack toward its material discharge direction parallel sliding.
Upper spider has side plate, and vision detection system is arranged in side plate, and vision detection system is weighed relative to workpiece is placed in
One side direction of device carries out detection output, and vision detection system control connects master control set and the signal detected is fed back to
Master control set carries out storage or data processing.
A kind of detection management management system, including injection molding machine, controller of plastic injection molding, server and product quality detection system
System, man-machine interactive system, controller of plastic injection molding connect with server communication, server be stored with the product data of injecting products with
And charging state modulator software, and the product data real-time Transmission of injecting products is stored to server；Its weight qualitative data
Workpiece weighing device in above-mentioned Shooting Technique quality detection device carries out weighing detection；
Product quality detection system and server and controller of plastic injection molding communicate to connect, for detecting the production of each injecting products
Whether quality is qualified, the exterior quality or weight quality of product quality detection system real-time detection injecting products, and will injection molding
The product appearance quality or weight qualitative data real-time Transmission of product are stored to server；
Server for read and store in real time the product data of controller of plastic injection molding and the exterior quality data of injecting products or
Weight data, according to the product data and product quality detection system of controller of plastic injection molding detection product appearance qualitative data or
Weight data control generates report, and the analysis report, and whether server analysis is out feelings that fill process goes wrong
Condition, the adjust automatically parametric software by feeding state modulator software can correct charging parameter setting or by human-computer interaction systems
The artificial adjustment charging parameter of system.
Wherein, wherein the product data include the technological parameter of injecting products, when technological parameter includes injection molding machine injection
Temperature parameter or pressure parameter or location parameter or inlet amount parameter.
Wherein, the server includes for storing the product database of product data, for storing product appearance quality
The exterior quality database of data, the product weight database for storing product weight data and the control for generating report
Report software is equipped with the algorithm process software of product quality detection system on the server.
Wherein, the exterior quality data include color detection data and color spot detection data, and color detection data refer to
The RGB numerical value of injecting products, color spot detection data refer to the quantity of the color spot on injecting products, position, shape, direction and big
It is small.
Wherein, the product quality detection system includes being transferred to algorithm for capturing injecting products, and by image data
The vision detection system of processing software, the workpiece weighing device for weighing injecting products weight and for vision detection system
The algorithm process software that product picture after taking pictures is detected, analyzed, handled.
A kind of monitoring method of detection management management system: it is examined including controller of plastic injection molding, server and product quality
Survey system, which is characterized in that include the following steps；Step 1: the product data of controller of plastic injection molding real-time storage injecting products, produce
The exterior quality or weight data of quality amount detection systems real-time detection injecting products, and generate and save exterior quality data,
Weight data；Step 2: server reads in real time and stores the product data and product quality detection system of controller of plastic injection molding
Product appearance qualitative data, weight data；Step 3: compareing report software according to the production of controller of plastic injection molding in server
Product data and the product appearance qualitative data of product quality detection system detection, weight data generate report；Step 4: server
The report is analyzed, when quality problems occur in injecting products in report, it is fill process outlet mistake that server, which can analyze out,
The case where, the adjust automatically parametric software by feeding state modulator software can correct charging parameter setting or by man-machine friendship
Mutual system artificially adjusts charging parameter.
The present invention has the advantages that compared with the existing technology, automatic detection can be realized by the way of sampling automatically
And realize to the real time monitoring of product fill process, it is integrated in detection management management system, improves the automation effect of enterprise
The cost of rate and final products and quality controllable.
Detailed description of the invention:
Attached drawing 1 is 1 status diagram of solid of embodiment Shooting Technique quality detection device；
Attached drawing 2 is the schematic view of the front view of embodiment Shooting Technique quality detection device；
Attached drawing 3 is 2 structural schematic diagram of solid of embodiment Shooting Technique quality detection device.
Specific embodiment
Embodiment 1: as shown in attached drawing 1-2: a kind of Shooting Technique quality detection device, including it is set to injection molding machine discharge
Fixed block 11 is arranged in the mainframe 1 of conveyer belt, four ends of mainframe 1, and 11 bottom end of fixed block is fixedly arranged on discharge conveying
With 8 both sides and top one end by strut 12 support connection mainframe 1, mainframe 1 include upper spider 10, be located at upper machine
Sliding rack 3 is provided between frame 10 and discharge conveyer belt 8, sliding rack 3 is provided with workpiece weighing device 4,4 electricity of workpiece weighing device
Connection master control set and the analog quantity information that will test feed back to master control set and carry out storage or data processing, sliding rack 3 four
A end connects upper spider 10 by connecting rod 30, is provided with material grasping manipulator 2 at the front for being located at 10 conveying direction of upper spider,
One end of material grasping manipulator 2 extends toward 8 direction of discharge conveyer belt, and top one end of material grasping manipulator 2 connects lower air cylinder 21, under
Air cylinder 21 is driven above-mentioned material grasping manipulator 2 and pushes or be lifted toward 8 direction of discharge conveyer belt.
In the present embodiment, it is particularly suitable for surveying sample, enables material grasping manipulator 2 as needed to being placed in injection molding machine
Workpiece, which is grabbed to workpiece weighing device 4, on discharge conveyer belt 8 is weighed or subsequent vision detection system is cooperated to carry out
Detection.
Wherein, lower air cylinder 21 is fixedly arranged in air cylinder supporting structure 22, air cylinder supporting structure 22 by with 8 discharge of discharge conveyer belt
First sliding part 23 of parallel direction is slideably positioned on upper spider 10, and setting 24 drive cylinder fixed frame 22 of the first actuator is past
Its material discharge direction parallel sliding, the first actuator 24 can be the kind of drive similar to fourth drive member.
The crawl section of material grasping manipulator 2 is suitable for different workpieces and is configured accordingly, uses work in the prior art
Part grabbing device then can achieve expected purpose, certainly, in the present embodiment, be not particularly suited for all plastic workpieces, only
Suitable for being relatively easy to the workpiece of crawl, specifically, being similar to the driving method of Pneumatic clamping manipulator, different workpiece grabbings is then
Different clamp ports is configured, expected technical purpose has both been can achieve, therefore has been not described in detail herein.
Wherein, sliding rack 3 is by being slideably positioned in upper machine with the second sliding part 31 of 8 discharge parallel direction of discharge conveyer belt
On frame 10, the second actuator 32 of setting is driven sliding rack toward its material discharge direction parallel sliding, in application process, Ke Yijin
The needs of the cooperation different workpieces of one step drive sliding rack 3 mobile using the second actuator 32, specifically, the first driving of cooperation
The use of part 24, by opposite to resultant motion, workpiece can be intercepted quickly to workpiece weighing device device 4, or
In when the first actuator 24, the second 32 a certain unit failure of actuator, it still can guarantee the operation of system, specifically
It says, when the first actuator 24 or the second actuator 32 enable, then can satisfy a certain mechanism movement and move workpiece weighing device 4
It moves to 2 lower section of material grasping manipulator and falls to workpiece on the weighing pan of workpiece weighing device 4.
Wherein, upper spider 10 has side plate 12, and vision detection system 5 is arranged in side plate 12, and vision detection system 5 can wrap
Include the light compensating lamp and industrial camera 54 that light source output is carried out relative to workpiece direction, the view direction of industrial camera 54 relative to
The location of workpiece setting placed on workpiece weighing device 4, vision detection system 5 is relative to being placed in one side direction of workpiece weighing device
Detection output is carried out, vision detection system control connection master control set and the signal detected feed back to master control set and carry out
Storage or data processing.
Wherein, to need suitable for the detection of different products, vision detection system 5 is fixedly arranged on fixed frame 50, fixed
Frame 50 by the way that the vertical setting of third sliding part 55 is arranged in 12 parallel direction of side plate, fix by setting fourth drive member transmission
Frame 50 and then the lifting of drive vision detection system 5 or decline, the industry of vision detection system 5 is controlled by control fourth drive member
Camera 54 is moved to different positions, absorbs to realize to the workpiece figure of product different height position, specifically, the
Four actuators can be servo motor 51 by motion thread screw rod 52, and screw screw rod 52 is driven the screw thread being placed on fixed frame 50
Department's set 53 drives the rotation of threaded screw rod 52 by servo motor 51 and makes the lifting of its fixed frame 50 or decline, to be driven above-mentioned view
Feel the lifting of industrial camera 54 or decline of detection system.
Wherein, a multistation index dial 41, multistation indexing are being set between workpiece weighing device 4 and sliding rack 3
Disk 41 drives workpiece weighing device multi-angle rotary, and multistation index dial 41 can be three stations or four stations, is suitable for difference
Workpiece can configure accordingly according to the angle of its product, can be according to the need of taking pictures of the industrial camera 54 of vision detection system 5
It is rotated accordingly, to realize the multi-angle figure intake of product, improves product in later product visual surveillance
Precisely detection, to improve the integrality of its workpiece figure intake, index dial can control connection from master control set and regard with
Feel that detection system 5 is detected.
Wherein, Work fixing device, Work fixing device packet are being set between workpiece weighing device 4 and upper spider 10
It includes a fixed plate 6 and is driven the 5th actuator 61 that fixed plate 6 is moved toward workpiece weighing device, the 5th actuator 61 can be
Cylinder or the mode for pushing electric pushrod, Work fixing device can be set to the two sides of workpiece weighing device or be located at for two groups
One group is located on upper spider and can be slideably positioned on upper spider by the 4th sliding part, it is preferred that fixed plate is located at workpiece
The die cavity with the cooperation of workpiece top position shape can be set in side, to stablize fixed workpiece.
Wherein, it is being located at materials-taking machine tool hand 2 toward its discharge conveyer belt discharge direction setting stock stop, stock stop includes
The shaft 70 being set between two fixed blocks 11, one end of bar 7 are connect with shaft, and drive shaft 70 is arranged and rotates bar
The 6th actuator 71, the 6th actuator 71 can be servo cylinder, specifically, by cooperation servo cylinder, can control gear
The rotating distance of bar 7, to be suitable for not passing through the block of height workpiece
In the not high workpiece of engagement height, then need rotation extremely close to the axial direction of discharge conveyer belt, and when workpiece height is higher
When, then it is only necessary to rotate less axial-rotation i.e. to can reach expected technical purpose, the further efficiency for improving block, tool
Body says, can be with block and its medium position, further for part workpiece, which can cooperate different types of work
Part carries out block, and structure is simple and compatibility is high.
Wherein, fixed block 11 is being provided with baffle 72, baffle 72, which is set to, to be revolved far from bar 7 toward its discharge conveyer belt
Turning at the other side in direction, the purpose of baffle 72 is the rotational travel of block bar 7, and the first connector 73 is arranged in baffle 72,
The second connector 74 is arranged in bar 7, and when bar 7 is parallel to baffle 72, the first connector 73 and the second connector 74 are mutually
Connecing to, the first connector 73 and the second connector 74 is eye-splice or the movable locking member that magnet adsorbs, in specific the present embodiment,
First connector 73 can be magnet and the second connector 74 is the magnetic part being attracted with magnet or the first connector 73 is slot
And the setting purpose of the activity locking of the inserted block of the second connector 74, the baffle 72 being equipped with and bar 7 is when bar is not busy
When setting, bar 7 should be locked on baffle 72, thus the not movement of block workpiece, specifically, without other control units are started
The rotation of part locking bar, structure are simple and easy to use.
Wherein, in the side setting for being located at 8 supplied materials direction of discharge conveyer belt positioned at bar 7 and master control set control connection
Supplied materials detection part 74, supplied materials detection part 74 are microswitch or infrared sensor, and the test section of microswitch is relative to next
Expect direction setting, in application process, cooperates microswitch or infrared sensor when its block workpiece, it can be by fine motion
The switching value of switch or infrared sensor closure information signal feeds back to master control set, and controls material grasping manipulator by master control set
Workpiece is grasped, to further improve the efficiency of its automation.
Wherein, be provided with the first cooling device 75 on being located at bar, the first cooling device 75 relative to supplied materials direction into
The cooling output of row, in the present embodiment, the first cooling device 75 can be for such as the consistent hair dryer of the second cooling device or pumpings
Blower by the further quenching of the workpiece of block or extracts its heat in application process, to reduce workpiece temperature to steady
Temperature is determined, in use, workpiece has been stable state, further to improve it in cooperation vision detection system and regard in cooperation
It is stable Product Status when industrial camera is taken pictures in feel detection system, to improve the figure intake precision of product.
Wherein, it is being located at the second cooling device 33 of sliding rack bottom setting, the second cooling device 33 is conveyed relative to discharge
Band bottom carries out cooling output, and the second cooling device can carry out air blast relative to discharge conveyor belt surface for several groups hair dryer
Output or heat extraction, specifically, in application process, when workpiece is delivered to below hair dryer, can blow workpiece
Air cooling or heat extraction are cooled and shaped it as early as possible to reduce the heat of workpiece, further, cooperate the second cooling device
Setting, when its it is idle without pickup when, suitable for carrying out cooling output to workpiece, further improve the benefit of its equipment
With rate.
Embodiment 2: a kind of detection management management system, including injection molding machine, controller of plastic injection molding, server and product matter
Amount detection systems, man-machine interactive system, controller of plastic injection molding are connect with server communication, and server is stored with the production of injecting products
Product data and charging state modulator software, and the product data real-time Transmission of injecting products is stored to server；
Its weight qualitative data is carried out by the workpiece weighing device in the Shooting Technique quality detection device of 1 any structure of embodiment
Weighing detection；
Wherein, product quality detection system and server and controller of plastic injection molding communicate to connect, and produce for detecting each injection molding
Whether the product quality of product is qualified, the exterior quality or weight quality of product quality detection system real-time detection injecting products, and
The product appearance quality of injecting products or weight qualitative data real-time Transmission are stored to server；
Wherein, server is for reading in real time and storing the product data of controller of plastic injection molding and the exterior quality number of injecting products
According to or weight data, according to the product data and product quality detection system of controller of plastic injection molding detect product appearance quality number
According to or weight data control generate report, and the analysis report, whether server analysis is out that fill process goes wrong
The case where, the adjust automatically parametric software by feeding state modulator software can correct charging parameter setting or by man-machine friendship
Mutual system artificially adjusts charging parameter.
Wherein, the product data include the technological parameter of injecting products, temperature when technological parameter includes injection molding machine injection
Spend parameter or pressure parameter or location parameter or inlet amount parameter.
Wherein, the server includes for storing the product database of product data, for storing product appearance quality
The exterior quality database of data, the product weight database for storing product weight data and the control for generating report
Report software is equipped with the algorithm process software of product quality detection system on the server.
Wherein, the exterior quality data include color detection data and color spot detection data, and color detection data refer to
The RGB numerical value of injecting products, color spot detection data refer to the quantity of the color spot on injecting products, position, shape, direction and big
It is small.
Wherein, the product quality detection system includes being transferred to algorithm for capturing injecting products, and by image data
The vision detection system of processing software, the workpiece weighing device for weighing injecting products weight and for vision detection system
The algorithm process software that product picture after taking pictures is detected, analyzed, handled.
Embodiment 3: the monitoring method of the detection management management system suitable for embodiment 2: including controller of plastic injection molding, clothes
Business device and product quality detection system, include the following steps；Step 1: the product of controller of plastic injection molding real-time storage injecting products
Data, the exterior quality or weight data of product quality detection system real-time detection injecting products, and generate and save appearance product
Prime number evidence, weight data；Step 2: server reads in real time and stores the product data and product quality inspection of controller of plastic injection molding
The product appearance qualitative data of examining system, weight data；Step 3: the control report software in server is according to machine Control system
The product appearance qualitative data of product data and product quality the detection system detection of device, weight data generate report；Step 4:
Report described in server analysis, when quality problems occur in injecting products in report, it is that fill process goes out that server, which can analyze out,
The situation of line mistake, the adjust automatically parametric software by feeding state modulator software can correct charging parameter setting or pass through
Man-machine interactive system artificially adjusts charging parameter.
Suitable for embodiment 2, embodiment 3, charging control should be automation controller of plastic injection molding automation control
Inlet amount can take out the mechanical automation control of material for automation lifting machinery or automation.
Preferably, algorithm process software is pattern algorithm processing software, the specific figure by intake by with injection molding
The exterior quality data of machine controller are compared and the information of comparison are fed back to generation exterior quality datagram in server
Table.
Certainly, the above is only better embodiments of the present invention, and use scope of the invention is not limited with this, therefore, it is all
Equivalent change is made in the principle of the invention should be included in the protection scope of invention.
Claims (10)
1. a kind of Shooting Technique quality detection device, the mainframe including being set to injection molding machine discharge conveyer belt, the four of mainframe
Fixed block is arranged in a end, and fixed block bottom end is fixedly arranged on the both sides of discharge conveyer belt and top one end passes through strut support
Connect mainframe, it is characterised in that: mainframe includes upper spider, and sliding is being provided between upper spider and discharge conveyer belt
Frame, sliding rack are provided with workpiece weighing device, the analog quantity information that workpiece weighing device is electrically connected master control set and will test
It feeds back to master control set and carries out storage or data processing, four ends of sliding rack connect upper spider by connecting rod, are being located at upper machine
Material grasping manipulator is provided at the front of frame conveying direction, one end of material grasping manipulator extends toward discharge belt direction, material grasping
Top one end of manipulator connects lower air cylinder, and lower air cylinder is driven above-mentioned material grasping manipulator and pushes toward discharge belt direction
Or lifting.
2. a kind of Shooting Technique quality detection device according to claim 1, it is characterised in that: lower air cylinder is fixedly arranged on gas
On cylinder fixed frame, air cylinder supporting structure is by being slideably positioned in upper spider with the first sliding part of discharge conveyer belt discharge parallel direction
On, the first actuator drive cylinder fixed frame is set toward its material discharge direction parallel sliding.
3. a kind of Shooting Technique quality detection device according to claim 1, it is characterised in that: sliding rack by with discharge
Second sliding part of conveyer belt discharge parallel direction is slideably positioned on upper spider, setting the second actuator be driven sliding rack toward its
Material discharge direction parallel sliding.
4. a kind of Shooting Technique quality detection device according to claim 1 or 2 or 3, it is characterised in that: upper spider has
Vision detection system is arranged in side plate, side plate, and vision detection system is examined relative to one side direction of workpiece weighing device is placed in
Survey output, vision detection system control connection master control set and the signal that is detected feed back to master control set carry out storage or
Data processing.
5. a kind of detection management management system, including injection molding machine, controller of plastic injection molding, server and product quality detection system
System, man-machine interactive system, controller of plastic injection molding connect with server communication, server be stored with the product data of injecting products with
And charging state modulator software, and the product data real-time Transmission of injecting products is stored to server；It is characterized by: its is heavy
It measures workpiece weighing device of the qualitative data in the Shooting Technique quality detection device as described in claim 1-8 and carries out weighing inspection
It surveys；
Product quality detection system and server and controller of plastic injection molding communicate to connect, for detecting the production of each injecting products
Whether quality is qualified, the exterior quality or weight quality of product quality detection system real-time detection injecting products, and will injection molding
The product appearance quality or weight qualitative data real-time Transmission of product are stored to server；
Server for read and store in real time the product data of controller of plastic injection molding and the exterior quality data of injecting products or
Weight data, according to the product data and product quality detection system of controller of plastic injection molding detection product appearance qualitative data or
Weight data control generates report, and the analysis report, and whether server analysis is out feelings that fill process goes wrong
Condition, the adjust automatically parametric software by feeding state modulator software can correct charging parameter setting or by human-computer interaction systems
The artificial adjustment charging parameter of system.
6. a kind of detection management management system according to claim 1, it is characterised in that: the product data include that injection molding produces
The technological parameter of product, temperature parameter or pressure parameter or location parameter or inlet amount ginseng when technological parameter includes injection molding machine injection
Number.
7. a kind of detection management management system according to claim 5, it is characterised in that: the server includes for storing
The product database of product data, the exterior quality database for storing product appearance qualitative data, for storing product weight
The product weight database of data and the control report software for generating report are measured, product quality is installed on the server
The algorithm process software of detection system.
8. a kind of detection management management system according to claim 6, it is characterised in that: the exterior quality data include face
Color detection data and color spot detection data, color detection data refer to the RGB numerical value of injecting products, and color spot detection data refers to
Quantity, position, shape, direction and the size of color spot on injecting products.
9. a kind of detection management management system according to claim 8, it is characterised in that: the product quality detection system packet
It includes for capturing injecting products, and image data is transferred to the vision detection system of algorithm process software, is used to weigh injection molding
It the workpiece weighing device of product weight and is detected for the product picture after taking pictures to vision detection system, analyzes, handles
Algorithm process software.
10. a kind of a kind of monitoring method of detection management management system as claimed in any one of claims 1-9 wherein: including injection molding
Machine controller, server and product quality detection system, which is characterized in that include the following steps；Step 1: controller of plastic injection molding
The product data of real-time storage injecting products, the exterior quality or weight number of product quality detection system real-time detection injecting products
According to, and generate and save exterior quality data, weight data；Step 2: server reads in real time and stores controller of plastic injection molding
Product data and the product appearance qualitative data of product quality detection system, weight data；Step 3: the control in server
Product appearance qualitative data that report software is detected according to the product data and product quality detection system of controller of plastic injection molding, again
It measures data and generates report；Step 4: report described in server analysis, when quality problems, server occur in injecting products in report
Can analyze out be fill process outlet mistake situation, the adjust automatically parametric software by feeding state modulator software can be with
It corrects charging parameter setting or charging parameter is artificially adjusted by man-machine interactive system.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811177692.1A CN109228214B (en) | 2018-10-10 | 2018-10-10 | Injection molding process quality detection device, detection management system and monitoring method |
Applications Claiming Priority (1)
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