CN109226934A - The overlaying method of roll - Google Patents

The overlaying method of roll Download PDF

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Publication number
CN109226934A
CN109226934A CN201811291148.XA CN201811291148A CN109226934A CN 109226934 A CN109226934 A CN 109226934A CN 201811291148 A CN201811291148 A CN 201811291148A CN 109226934 A CN109226934 A CN 109226934A
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China
Prior art keywords
roll
welding
millimeters
built
thickness
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Granted
Application number
CN201811291148.XA
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Chinese (zh)
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CN109226934B (en
Inventor
余波
杨华
刘凤伟
兰钢
吴春平
廖斌
吴兵
成世奇
梁井辉
梁勇
谭剑锋
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Guangxi Liugang Engineering Technology Co Ltd
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Guangxi Liugang Engineering Technology Co Ltd
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Priority to CN201811291148.XA priority Critical patent/CN109226934B/en
Publication of CN109226934A publication Critical patent/CN109226934A/en
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Publication of CN109226934B publication Critical patent/CN109226934B/en
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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/0026Arc welding or cutting specially adapted for particular articles or work
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/04Welding for other purposes than joining, e.g. built-up welding
    • B23K9/044Built-up welding on three-dimensional surfaces
    • B23K9/046Built-up welding on three-dimensional surfaces on surfaces of revolution
    • B23K9/048Built-up welding on three-dimensional surfaces on surfaces of revolution on cylindrical surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/18Submerged-arc welding
    • B23K9/186Submerged-arc welding making use of a consumable electrodes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23KSOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
    • B23K9/00Arc welding or cutting
    • B23K9/235Preliminary treatment

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  • Engineering & Computer Science (AREA)
  • Physics & Mathematics (AREA)
  • Plasma & Fusion (AREA)
  • Mechanical Engineering (AREA)
  • Reduction Rolling/Reduction Stand/Operation Of Reduction Machine (AREA)

Abstract

The invention discloses a kind of welding method of roll, roll has the body of roll and is located at the axle journal at the body of roll both ends, and roll is made of 50CrMo4V steel, comprising the following steps: carries out machining to the outer circle of the body of roll of abrasion;Body of roll clamping on welding special purpose machine tool, and make heating compartment of the body of roll across electric heating welding tooling;Start the electric heating welding tooling, increase the intracorporal temperature of heater box and controls between 300 DEG C~350 DEG C;Using special roller surfacing equipment successively to body of roll built-up welding prime coat and capping wearing layer.Compared with the prior art, the stability that the present invention can solve existing body of roll surfacing quality is poor, and the problem of alloy-layer cracking and chip off-falling easily occurs in use in the roll of heap postwelding.

Description

The overlaying method of roll
Technical field
The present invention relates to welding tooling manufacturing technology field, especially a kind of tooling for roll overlaying.
Background technique
Roll is one of important parts of roller straightener, and roll has the body of roll and is located at the axle journal at the body of roll both ends;Roll Effect is the correction carried out by shape defect of the body of roll to Metal Forming product, is important one of finishing procedure.It rolls Material is in the operation of rolling or often generates in later cooling and transportational process various shapes defect, such as bar, profile and The bending of tubing, bending, wave, wooden dipper song of Strip etc..The defects of can making bending by various straightening process, is in external force Under be eliminated, so that product is reached qualified state.Since roll is for a long time by the erosion of alternating temperature-changing, steam, body surface meeting There is the defects of pockmark, scar block, crackle, body of roll axial surface there is also abrasion non-uniform phenomenon, need frequency so as to cause roll Numerous replacement.And general method is the dimensional accuracy to the body of roll progress extensive body of roll of built-up welding, but since the material of the body of roll belongs to superelevation The stability of the structural alloy steel of intensity, surfacing quality is poor, easily occur during the work roll cooling after reparation alloy-layer cracking and The problem of chip off-falling.
Summary of the invention
Technical problem to be solved by the invention is to provide a kind of welding methods of roll, to solve existing body of roll built-up welding The stability of quality is poor, and the problem of alloy-layer cracking and chip off-falling easily occurs in use in the roll of heap postwelding.
The technical proposal for solving the technical problem of the invention are as follows: a kind of welding method of roll, roll have the body of roll With the axle journal for being located at the body of roll both ends, the roll is made of 50CrMo4V steel comprising following steps:
A, machining is carried out to the outer circle of the body of roll of abrasion, the excircle dimension of the body of roll is machined to the roller of finished product The excircle dimension of body is 18 millimeters small~and 22 millimeters;
B, the axle journal clamping of described body of roll one end on the chuck of welding special purpose machine tool, axis described in the body of roll other end The tailstock center phase apical grafting of the end of neck and the welding special purpose machine tool, and the body of roll is made to pass through adding for electric heating welding tooling Hot tank body;
C, start the electric heating welding tooling, increase the intracorporal temperature of the heater box and control 300 DEG C~350 DEG C it Between;
D, using special roller surfacing equipment, successively to the body of roll built-up welding prime coat and capping wearing layer;Bottoming described in built-up welding Layer, uses high nickel bare welding filter metal to the body of roll with the circumferentially continuous spiral submerged arc overlay welding of monofilament, the prime coat bead-on-plate weld is wide Degree is 18 millimeters~20 millimeters, and weld seam amount of lap is controlled 45%~50%;The prime coat with a thickness of 3 millimeters, it is each described The circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 millimeters~3 millimeters, be sequentially overlapped built-up welding until reach the bottoming The thickness of layer;
Capping wearing layer described in built-up welding, use in carbon alloy welding wire to the body of roll with the circumferentially continuous spiral submerged arc heap of monofilament Weldering, the capping wearing layer bead-on-plate weld width control is at 16 millimeters~18 millimeters, and amount of lap control exists between weld seam and weld seam 50%;The capping wearing layer with a thickness of 9 millimeters, each circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 Millimeter~3 millimeters is sequentially overlapped built-up welding until the thickness for reaching the capping wearing layer can be from the welding special machine Bed unloads the roll;
E, the roll for completing built-up welding is put into heat-treatment furnace, is heated to 560 DEG C with 50 DEG C/h heating rate, heat preservation 5 is small When after cool to room temperature with the furnace;
The excircle dimension that the outer circle of the body of roll is milled to the body of roll of finished product is completed the welding of roll by F.
In the welding method technical solution of above-mentioned roll, more specific technical solution be may also is that at the body of roll both ends Weld one piece of ring flat-plate.
Further: the electric heating welding tooling in step B includes being set on the rack the heating compartment, described Heating compartment has the case ontology for being movably equipped with upper box lid, and the case ontology is equipped with the side opening for installing roll in both ends; It is equipped with flame-retardant fibre board in the inner wall of the case ontology, is equipped with resistance band on the flame-retardant fibre board;In the case ontology It is interior equipped with the thermocouple being connect with temperature controller;The case ontology is rectangular box, which has bottom plate and difference Long side plate and the short side plate being symmetrically enclosed on bottom plate, the side opening of the case ontology are opened on the short side plate;The resistance Band is laid on the flame-retardant fibre board on two blocks of long side plates;Movable case lid is equipped on the case ontology.
Further: the body of roll passes through the inner cavity of the rectangular box ontology, institute by the side opening on the short side plate Stating the distance between the body of roll and the resistance band is 48 millimeters~53 millimeters.
By adopting the above-described technical solution, compared with prior art, the present invention has the following advantages: 1, due to rolling Roller base is made of the middle carbon and low-alloy forged steel of 50CrMo4V, passes through the circumferentially continuous spiral submerged arc overlay welding of the monofilament of continuous samming Respectively by high nickel bare welding filter metal and middle carbon alloy welding wire deposition in rolling body matrix surface, have body roller " tough roller core hard surface ", improves In use easily there is alloy-layer cracking and chip off-falling in the stability of body of roll surfacing quality, the body of roll for eliminating heap postwelding Problem makes weld seam have the performance that hardness is high, slight big, wearability is good, and tooling device cost can be greatly reduced, and mitigates labor Dynamic operation intensity, realizes lower price high efficiency;2, samming protection is carried out to the body of roll of roll using electric heating welding tooling, can reduce because The required benefit temperature process of temperature is lost in welding, effectively shortens the built-up welding construction period, is a kind of process innovation, low cost, welding quality High welding method.
Detailed description of the invention
Fig. 1 is the structural schematic diagram of the roll of the embodiment of the present invention.
Fig. 2 is the electric heating welding tooling structural schematic diagram of the embodiment of the present invention.
Fig. 3 is Fig. 2 top view.
Specific embodiment
Below in conjunction with attached drawing, the invention will be further described:
Embodiment 1:
A kind of welding method of roll, roll 1 as shown in Figure 1 have body of roll 1-2 and are respectively provided at the both ends body of roll 1-2 Axle journal 1-1 and axle journal 1-3, roll are made of 50CrMo4V steel comprising following steps:
A, machining is carried out to the outer circle of the body of roll 1-2 of abrasion, the excircle dimension of body of roll 1-2 is machined to the body of roll than finished product The excircle dimension of 1-2 is 18 millimeters small;
B, the axle journal dress 1-1 of the one end body of roll 1-2 is clipped on the chuck 2-1 of welding special purpose machine tool 2, another end-journal of the body of roll The tailstock center 2-2 phase apical grafting of the end of 1-3 and welding special purpose machine tool 2, and body of roll 1-2 is made to pass through electric heating welding tooling Heating compartment 4 case ontology after, by case lid lid close on case ontology;Electric heating welding tooling as shown in Figures 2 and 3 includes The heating compartment 4 being located between the chuck 2-1 and tailstock center 2-2 of welding special purpose machine tool 2, which, which has, is located at machine Case ontology on frame 4-1, the case ontology of the present embodiment are rectangular box, and the rectangular box is with bottom plate 4-2 and respectively symmetrically Long side plate 4-3 and the short side plate 4-4 being enclosed on bottom plate 4-2;Case ontology is equipped in both ends and opens for installing the side of roll Mouthful, the side opening of the case ontology of the present embodiment is opened on the short side plate 4-4 of two sides;It is equipped with flame retardant coating in the inner wall of case ontology, this The flame retardant coating of embodiment is flame-retardant fibre board, and refractory fibre is laid on respectively on long side plate and short side plate, the fire resisting on long side plate Fiberboard is flame-retardant fibre board 4-5;Resistance band 4-6 is equipped on flame retardant coating, the resistance band 4-6 of the present embodiment is spread respectively It is located on the flame-retardant fibre board 4-5 on side plate 4-3 two pieces long;The temperature connecting with temperature controller is equipped in case ontology to pass Sensor, the embodiment of the present invention temperature controller are electric thermo-couple temperature controller (not shown), and temperature sensor is thermoelectricity Even (not shown);Movable case lid is equipped on case ontology;Wherein body of roll 1-2 is passed through by the side opening on short side plate When the inner cavity of rectangular box ontology, the distance between the outer circle of the body of roll and resistance band are 48 millimeters;
C, start electric heating welding tooling, increase the intracorporal temperature of heater box and control between 300 DEG C~350 DEG C;
D, case lid is opened, first respectively welds one piece of ring flat-plate at the both ends body of roll 1-2, reuses the farm labourer of special roller surfacing equipment 3 Plumb joint 3-1 is moved successively to body of roll 1-2 built-up welding prime coat and capping wearing layer;Built-up welding prime coat, using high nickel bare welding filter metal to roller For body with the circumferentially continuous spiral submerged arc overlay welding of monofilament, prime coat bead-on-plate weld width is 18 millimeters~20 millimeters, weld seam overlap joint Amount control is 45%~50%;Prime coat with a thickness of 3 millimeters, each circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 millimeters~3 millimeters, built-up welding is sequentially overlapped until reaching the thickness of prime coat;
Built-up welding capping wearing layer, use in carbon alloy welding wire to the body of roll with the circumferentially continuous spiral submerged arc overlay welding of monofilament, capping Wearing layer bead-on-plate weld width is controlled at 16 millimeters~18 millimeters, and amount of lap control is 50% between weld seam and weld seam;Capping is wear-resisting Layer with a thickness of 9 millimeters, each circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 millimeters~3 millimeters, be sequentially overlapped Built-up welding can unload bottom roll 1 from welding special purpose machine tool until reaching the thickness of capping wearing layer;
D, the roll 1 for completing built-up welding is put into heat-treatment furnace, after being heated to 560 DEG C, heat preservation 5 hours with 50 DEG C/h heating rate Cool to room temperature with the furnace;
The excircle dimension that the outer circle of body of roll 1-2 is milled to the body of roll of finished product is completed the welding of roll by E.
Embodiment 2:
A, machining is carried out to the outer circle of the body of roll 1-2 of abrasion, the excircle dimension of body of roll 1-2 is machined to the body of roll than finished product The excircle dimension of 1-2 is 22 millimeters small;
B, wherein body of roll 1-2 by the side opening on short side plate pass through rectangular box ontology inner cavity when, the outer circle of body of roll 1-2 with The distance between resistance band is 53 millis;
Other are same as Example 1.
Since roll base is made of the middle carbon and low-alloy forged steel of 50CrMo4V, connected by the monofilament circumferencial direction of continuous samming Continue spiral submerged arc overlay welding respectively by high nickel bare welding filter metal and middle carbon alloy welding wire deposition in rolling body matrix surface, body roller is made to have " tough roller Core hard surface " eliminates in use process and the problem of alloy-layer cracking and chip off-falling easily occurs, and weld seam is made to have hardness high, slight Greatly, tooling device cost can be greatly reduced in the good performance of wearability, mitigate labor operation intensity, realize lower price high efficiency;Separately Outside, samming protection is carried out using the body of roll of the electric heating welding tooling to roll, can reduced because the required benefit temperature process of temperature is lost in welding, The built-up welding construction period is effectively shortened, is the high welding method of a kind of process innovation, low cost, welding quality.

Claims (4)

1. a kind of welding method of roll, roll has the body of roll and is located at the axle journal at the body of roll both ends, the roll by 50CrMo4V steel is made, it is characterised in that the following steps are included:
A, machining is carried out to the outer circle of the body of roll of abrasion, the excircle dimension of the body of roll is machined to the roller of finished product The excircle dimension of body is 18 millimeters small~and 22 millimeters;
B, the axle journal clamping of described body of roll one end on the chuck of welding special purpose machine tool, axis described in the body of roll other end The tailstock center phase apical grafting of the end of neck and the welding special purpose machine tool, and the body of roll is made to pass through adding for electric heating welding tooling Hot tank body;
C, start the electric heating welding tooling, increase the intracorporal temperature of the heater box and control 300 DEG C~350 DEG C it Between;
D, using special roller surfacing equipment, successively to the body of roll built-up welding prime coat and capping wearing layer;Bottoming described in built-up welding Layer, uses high nickel bare welding filter metal to the body of roll with the circumferentially continuous spiral submerged arc overlay welding of monofilament, the prime coat bead-on-plate weld is wide Degree is 18 millimeters~20 millimeters, and weld seam amount of lap is controlled 45%~50%;The prime coat with a thickness of 3 millimeters, it is each described The circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 millimeters~3 millimeters, be sequentially overlapped built-up welding until reach the bottoming The thickness of layer;
Carbon alloy welding wire is to the body of roll with the circumferentially continuous spiral submerged arc overlay welding of monofilament, the wear-resisting layer heap of capping in using Welding line width is controlled at 16 millimeters~18 millimeters, and amount of lap control is 50% between weld seam and weld seam;The capping wearing layer With a thickness of 9 millimeters, each circumferentially continuous spiral submerged arc overlay welding of monofilament with a thickness of 2 millimeters~3 millimeters, be sequentially overlapped Built-up welding can unload the roll from the welding special purpose machine tool until reaching the thickness of the capping wearing layer;
E, the roll for completing built-up welding is put into heat-treatment furnace, is heated to 560 DEG C with 50 DEG C/h heating rate, heat preservation 5 is small When after cool to room temperature with the furnace;
The excircle dimension that the outer circle of the body of roll is milled to the body of roll of finished product is completed the welding of roll by F.
2. the welding method of roll according to claim 1, it is characterised in that: weld one piece of ring at the body of roll both ends Plate.
3. the welding method of roll according to claim 1 or 2, it is characterised in that: the electric heating welding in step B Tooling includes being set on the rack the heating compartment, and the heating compartment has the case ontology for being movably equipped with upper box lid, described Case ontology is equipped with the side opening for installing roll in both ends;It is equipped with flame-retardant fibre board in the inner wall of the case ontology, described Resistance band is equipped on flame-retardant fibre board;The thermocouple connecting with temperature controller is equipped in the case ontology;The case sheet Body is rectangular box, long side plate and the short side plate which has bottom plate and be respectively symmetrically enclosed on bottom plate, the case The side opening of ontology is opened on the short side plate;The resistance band is laid on the flame-retardant fibre board on two blocks of long side plates On;Movable case lid is equipped on the case ontology.
4. the welding method of roll according to claim 3, it is characterised in that: the body of roll passes through on the short side plate Side opening passes through the inner cavity of the rectangular box ontology, and the distance between the body of roll and the resistance band are 48 millimeters~53 millis Rice.
CN201811291148.XA 2018-10-31 2018-10-31 Build-up welding method for roller Active CN109226934B (en)

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Application Number Priority Date Filing Date Title
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CN109226934B CN109226934B (en) 2021-01-12

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110560853A (en) * 2019-09-23 2019-12-13 江苏瑞米克金属技术有限公司 surfacing method for roller (shaft) workpiece
CN113102863A (en) * 2021-05-28 2021-07-13 广西建工集团第一安装工程有限公司 High-efficiency roller gear tooth hard alloy surfacing system and surfacing method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62176678A (en) * 1986-01-28 1987-08-03 Kobe Steel Ltd Production of roll receiving high heat load
CN101947713A (en) * 2010-09-17 2011-01-19 江西恒大高新技术股份有限公司 Roll surface wear-resisting repair technology for cement roller press
CN102189316A (en) * 2010-03-11 2011-09-21 上海一钢机电有限公司 Submerged-arc welding overlaying repairing method for stainless steel hot rolled delivery roll
CN202539847U (en) * 2012-05-08 2012-11-21 郑州越达自动化焊接设备有限公司 Special machine for overlaying roller and roller overlaying insulation cover
CN103418923A (en) * 2013-08-30 2013-12-04 北京工业大学 Overlaying repair method for worn roller
CN104084750A (en) * 2014-07-10 2014-10-08 河北瑞兆激光再制造技术有限公司 Submerged-arc welding repair method after alkali production squeezing roller is worn
CN108453467A (en) * 2018-03-27 2018-08-28 江苏龙胜机床制造有限公司 A method of manufacturing bending roll using technology for repairing surfacing

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPS62176678A (en) * 1986-01-28 1987-08-03 Kobe Steel Ltd Production of roll receiving high heat load
CN102189316A (en) * 2010-03-11 2011-09-21 上海一钢机电有限公司 Submerged-arc welding overlaying repairing method for stainless steel hot rolled delivery roll
CN101947713A (en) * 2010-09-17 2011-01-19 江西恒大高新技术股份有限公司 Roll surface wear-resisting repair technology for cement roller press
CN202539847U (en) * 2012-05-08 2012-11-21 郑州越达自动化焊接设备有限公司 Special machine for overlaying roller and roller overlaying insulation cover
CN103418923A (en) * 2013-08-30 2013-12-04 北京工业大学 Overlaying repair method for worn roller
CN104084750A (en) * 2014-07-10 2014-10-08 河北瑞兆激光再制造技术有限公司 Submerged-arc welding repair method after alkali production squeezing roller is worn
CN108453467A (en) * 2018-03-27 2018-08-28 江苏龙胜机床制造有限公司 A method of manufacturing bending roll using technology for repairing surfacing

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110560853A (en) * 2019-09-23 2019-12-13 江苏瑞米克金属技术有限公司 surfacing method for roller (shaft) workpiece
CN113102863A (en) * 2021-05-28 2021-07-13 广西建工集团第一安装工程有限公司 High-efficiency roller gear tooth hard alloy surfacing system and surfacing method

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