CN109225874B

CN109225874B - Intelligent classified collection robot for biological ceramsite filter materials

Info

Publication number: CN109225874B
Application number: CN201811131470.6A
Authority: CN
Inventors: 彭婷
Original assignee: Anhui Changjiuqu Environmental Protection Technology Co Ltd
Current assignee: Anhui Changjiuqu Environmental Protection Technology Co ltd
Priority date: 2018-09-27
Filing date: 2018-09-27
Publication date: 2020-06-02
Anticipated expiration: 2038-09-27
Also published as: CN109225874A

Abstract

The invention relates to an intelligent classified collection robot for biological ceramsite filter materials, which comprises an interface device, a connection impurity removal device and a sorting and collecting device, wherein the upper end of the sorting and collecting device is provided with the connection impurity removal device, and the upper end of the connection impurity removal device is provided with the interface device. The invention can solve the problems that the existing biological ceramsite filter material can be conveyed out from the discharge port of the rotary kiln after being processed, the finished product falls to the ground to cause secondary pollution because the output is large and the existing equipment cannot be completely collected, the filter material particles produced by the rotary kiln are different in size and need to be classified and collected according to different diameters, the classification and assembly are slow, the granular filter material is often mixed with impurities and powdery filter material after being processed, the manual cleaning is incomplete, the collection process is slow, the consumed time is long, and the like, and can realize the functions of classifying and collecting the biological ceramsite filter material and tightly clamping the discharge port of the rotary kiln.

Description

Intelligent classified collection robot for biological ceramsite filter materials

Technical Field

The invention relates to the field of biological ceramsite filter material processing, in particular to an intelligent classified collection robot for biological ceramsite filter materials.

Background

The biological ceramsite filter material is a granular material which is processed by a series of processes of drying, proportioning, pulverizing, balling, high-temperature firing, screening and the like by taking high-quality clay as a main production raw material, has good physical, chemical and hydraulic properties due to light weight, high strength, friction resistance, flushing resistance and no release of toxic and harmful substances to a water body, is a preferred filter material for biological pretreatment of sewage and micro-polluted water source water and a water supply filtering technology, but can be conveyed out from a discharge port of a rotary kiln after the existing biological ceramsite filter material is processed, cannot be completely collected by the existing equipment due to large output quantity, causes secondary pollution when a finished product falls to the ground, has different sizes of filter material particles produced by the rotary kiln, needs to be classified and collected according to different diameters, is slow in classification and assembly, and after processing, the granular filter material is often mixed with impurities and powdery filter materials, the manual cleaning is incomplete, the collection process is slow, and the time is long.

Disclosure of Invention

In order to solve the problems, the invention provides an intelligent classifying and collecting robot for biological ceramsite filter materials, which can solve the problems that the existing biological ceramsite filter materials are conveyed out from a discharge port of a rotary kiln after being processed, secondary pollution is caused by falling of finished products due to large output quantity and incomplete collection of the existing equipment, filter material particles produced by the rotary kiln have different sizes and need to be classified and collected according to different diameters, the classifying and assembling are slow, after being processed, the granular filter materials are often mixed with impurities and powdery filter materials, the manual cleaning is incomplete, the collecting process is slow, the consumed time is long, and the like, can realize the functions of classifying and collecting the biological ceramsite filter materials and tightly clamping the discharge port of the rotary kiln, automatically clamp and tightly clamp the discharge ports of the rotary kilns with different diameters, the finished products do not fall to avoid the secondary pollution, according to the different classification collection granule filter material of diameter, clear away impurity and powdered filter material many times, improved collection efficiency, easy operation consumes advantages such as time weak point.

In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides a biological haydite filter material intelligent classification collects robot, includes interface arrangement, connects and goes miscellaneous device and arrangement collection device, arrangement collection device's upper end install and connect and go miscellaneous device, connect the upper end of going miscellaneous device and install interface arrangement.

The interface device comprises two opposite plates, a main motor, two connecting plates, an interface tube, a screwing limiting mechanism, a pressing mechanism and a telescopic tube, wherein the interface tube is connected with the upper end of a connection impurity removal device through the telescopic tube, the interface tube is uniformly provided with the screwing limiting mechanism along the circumferential direction of the interface tube, the pressing mechanism is uniformly arranged on the interface tube along the circumferential direction of the interface tube, the screwing limiting mechanism and the pressing mechanism are arranged in a staggered mode, the two connecting plates are arranged at the lower end of the interface tube, the two opposite plates are arranged at the upper end of the connection impurity removal device, the main motor is arranged on the right opposite plate, the output shaft of the main motor is arranged on the right connecting plate, the left connecting plate is arranged on the left connecting plate through a pin shaft, the interface tube is sleeved according to the diameter of a rotary kiln discharge port during specific work, the screwing limiting mechanism is matched with the pressing mechanism to, the interface device is used for clamping rotary kiln discharge ports with different diameters, clamping is tight, a finished product does not fall to the ground, secondary pollution is avoided, consumption is short, and operation is simple.

Screwing up stop gear including linking the frame, assist the telescopic link, assist the board, assist the motor, screw thread post and rubber support the post, link to put up and install on the outer wall of mouth-piece, link to install on the frame and assist the telescopic link, assist the top of telescopic link and install on assisting the board, assist and install on the board and assist the motor, assist and install the screw thread post on the output shaft of motor, the screw thread post passes through the transmission mode of screw thread and links to each other with linking the frame, the inner of screw thread post is installed on rubber supports the post, when concrete work, it drives the outer wall that the screw thread post supported the rotary kiln discharge gate to assist the motor, it is spacing to screw up stop gear to carry out the mouth-.

The connecting impurity removing device comprises an input frame, a screening net, a blower, a sealing plate, a telescopic cylinder, an air pipe, two switch plates and two switch cylinders, wherein the input frame is arranged on the arranging and collecting device, the screening net is symmetrically arranged on the left side and the right side of the rear end of the input frame, the telescopic cylinder is arranged in the middle of the rear end of the input frame, the top end of the telescopic cylinder is arranged on the sealing plate, the sealing plate is connected with the input frame in a sliding fit mode, the two switch plates are arranged at the lower end of the input frame through hinges, the switch cylinders are arranged between the switch plates and the input frame through pin shafts, the blower is arranged on the front side of the upper end of the arranging and collecting device through a base, the blower is connected with the front end of the input frame through the air pipe, when the biological ceramsite filter material is in specific work, the biological ceramsite filter material is conveyed into the input frame, the hair-dryer blows the biological haydite filter material that comes to carrying backward on the screen cloth in confined space, and the impurity that attaches to on the biological haydite filter material blows off through the screen cloth, and the biological haydite filter material remains in the input frame, and after blowing finishes, two switch cylinders drive two switch boards and open, and in the arrangement collection device was carried to the filter material, connect and remove impurity device and carry out the first blow-off screening with powdered filter material to impurity in the granular filter material, consume for a short time, easy operation.

As a preferred technical scheme of the invention, the arranging and collecting device comprises a connecting frame, a limiting plate, an adjusting cylinder, a supporting plate, a pushing cylinder, a stabilizing plate, a stabilizing cylinder, a separating frame, two moving sliders, four connecting mechanisms, a shaking plate, a large screening hole, a medium screening hole, a small screening hole, a large screening mechanism, a medium screening mechanism, a small screening mechanism, a first elastic cloth, a second elastic cloth, a stirring mechanism, a shaking column, a cam, a shaking motor, a supporting plate, an angle cylinder and a bottom plate, wherein the left end of the bottom plate is provided with the supporting plate, the upper end of the supporting plate is arranged on the connecting frame through a hinge, the angle cylinder is arranged between the connecting frame and the bottom plate through a pin shaft, the front end of the connecting frame is provided with an inlet and outlet groove, the right end of the connecting frame is provided with a material pouring groove, the lower end of the connecting frame is provided with an open chute, a limit plate is arranged in the feeding groove through a hinge, an adjusting cylinder is arranged between the limit plate and the support plate through a pin shaft, a stabilizing plate is arranged in the discharging groove through a hinge, a stabilizing cylinder is arranged between the stabilizing plate and the connecting frame through a pin shaft, a pushing cylinder is arranged at the rear end of the connecting frame through a base, the top end of the pushing cylinder is arranged on the separating frame, two moving sliders are arranged at the left end and the right end of the separating frame and are connected with an opening chute, four connecting mechanisms are evenly arranged on the separating frame, the upper ends of the connecting mechanisms are arranged on a shaking plate, large screening holes are evenly arranged at the front end of the shaking plate, medium screening holes are arranged in the middle of the shaking plate, small screening shaking holes are arranged at the rear end of the shaking plate, a large screening mechanism is arranged at the front side of the lower end of the shaking plate, a medium screening mechanism is arranged in the middle, the upper end of the shaking plate is provided with a stirring mechanism, the lower end of the middle shielding mechanism is provided with a shaking column, the middle part of the separation frame is provided with a shaking motor through a base, the output shaft of the shaking motor is provided with a cam, the cam is attached to the shaking column, a first elastic cloth is connected between the separation frame and the shaking plate and is positioned between the large screening hole and the middle screening hole, a second elastic cloth is connected between the separation frame and the shaking plate and is positioned between the middle screening hole and the small screening hole, during specific work, filter materials are conveyed to the shaking plate, the large shielding mechanism, the middle shielding mechanism and the small shielding mechanism are sequentially opened according to working requirements, so that the filter materials with different diameters enter different cavities of the separation frame, the stirring mechanism drives the conveyed filter materials to be stirred so that filter material particles can be turned into the bottom to enter the holes, when stirring, the shake motor drives the cam and shakes the board and handle, the arrangement collection device carries out the independent collection to powdered filter material, steady board is opened to steady cylinder, angle cylinder drives and separates the frame and carries out the angle modulation and ensure that powdered filter material carries out in separating the frame, the arrangement collection device finishes the back to the collection of different radial granule filter materials, the promotion cylinder drives and separates the frame and slide forward, the personnel assemble different radial granule filter materials in batches, the arrangement collection device carries out categorised collection granule filter material according to the difference of diameter, and simultaneously, impurity and powdered filter material in the arrangement collection device to the granule filter material blow off the screening once more, and the work efficiency is improved, and is simple in operation, consume the weak point.

As a preferred technical scheme of the invention, the front end of the large screening hole is of a square structure, the rear end of the large screening hole is of a cylindrical structure, the large screening hole, the medium screening hole and the small screening hole have the same structure, the sizes of the large screening hole, the medium screening hole and the small screening hole are gradually reduced, and granular filter materials with different radiuses are respectively screened.

As a preferable technical scheme of the invention, the support plate is of a V-shaped structure and is firmly fixed.

In a preferred embodiment of the present invention, the connecting mechanism includes an L-shaped frame and a connecting rod, the connecting rod is mounted on the separating frame, the top end of the connecting rod is mounted on the L-shaped frame, the L-shaped frame is mounted on the shaking plate, and the connecting mechanism serves to buffer and connect the shaking plate.

As a preferred technical scheme of the invention, the large-size screening mechanism, the medium-size screening mechanism and the small-size screening mechanism are of structures with consistent structures and sizes, the large-size screening mechanism comprises a fixed air cylinder, a shielding plate and a connecting plate, the fixed air cylinder is symmetrically arranged on a shaking plate, the top end of the fixed air cylinder is arranged on the shielding plate, the shielding plate is uniformly arranged on the connecting plate, during specific work, when a filter material enters the shaking plate, the fixed air cylinder drives the shielding plate to move so that the front end part of a large-size screening hole leaks, the powdery filter material falls into a separation frame under shaking of a sorting and collecting device, the separation frame carries out angle adjustment, the powdery filter material is poured out from a material pouring groove, then the fixed air cylinder drives the shielding plate to completely leak the large-size screening hole, the granular filter material which meets the radius falls into the separation frame, and when the filter material does not need to fall, the fixed air cylinder drives the shielding plate to shield the large-, large-size shelters from the mechanism and shelters from, to the getting rid of and screening corresponding graininess filter material of magazine and powdered filter material large-size screening hole according to the operating requirement, has improved work efficiency, and easy operation consumes the weak point.

As a preferred technical scheme of the invention, the stirring mechanism comprises two electric sliding blocks, two moving frames, an operating motor and a stirring frame, wherein the two electric sliding blocks are arranged at the left end and the right end of the shaking plate, the moving frames are arranged on the electric sliding blocks, the operating motor is arranged on the moving frame on the left side, an output shaft of the operating motor is connected with the left end of the stirring frame, the right end of the stirring frame is arranged on the moving frame on the right side through a bearing, and when the stirring mechanism works specifically, the operating motor drives the stirring frame to stir, and the two electric sliding blocks drive the rotating stirring frame to stir the filter material uniformly, so that the working efficiency is improved, the operation is simple, and the consumption is short.

As a preferred technical scheme of the invention, the pressure inlet holes are uniformly formed in the interface tube along the circumferential direction of the interface tube, the inner wall of the interface tube is of a stepped structure which is sequentially increased from top to bottom, the interface tube is used for performing targeted nesting on rotary kiln discharge holes with different diameters, and the operation is simple.

According to the preferred technical scheme, the pressing mechanism comprises the connecting cylinder, the vertical plate and the limiting column, the connecting cylinder is installed at the lower end of the connector pipe, the top end of the connecting cylinder is installed on the vertical plate, the limiting column is evenly installed on the vertical plate, the limiting column is located in the press-in hole, when the pressing mechanism works specifically, the connecting cylinder drives the limiting column to press the outer wall of the discharge hole of the rotary kiln, clamping is tight, a finished product does not fall to the ground, secondary pollution is avoided, consumption is short, and operation is simple.

When the device works, the interface device starts to work, the interface tube is sleeved according to the diameter of the discharge port of the rotary kiln, the screwing limiting mechanism is matched with the pressing mechanism to drive the interface tube to be tightly clamped on the discharge port of the rotary kiln, the main motor drives the interface tube to adjust the angle, then, the screwing limiting mechanism starts to work, the auxiliary motor drives the threaded column to abut against the outer wall of the discharge port of the rotary kiln, the screwing limiting mechanism limits the interface tube, then, the pressing mechanism starts to work, the connecting cylinder drives the limiting column to press the outer wall of the discharge port of the rotary kiln, in the second step, the connection impurity removal device starts to work, after the biological ceramsite filter material is processed, the biological ceramsite filter material is conveyed into the input frame from the discharge port of the rotary kiln, after the conveying is finished, the telescopic cylinder drives the sealing plate to seal the input frame, the blower blows the conveyed biological ceramsite filter material backwards, the biological ceramsite filter material is retained in the input frame, after blowing is finished, the two switch cylinders drive the two switch plates to be opened, the filter material is conveyed into the arranging and collecting device, the arranging and collecting device starts to work, the filter material is conveyed onto the shaking plate, the large-size shielding mechanism, the medium-size shielding mechanism and the small-size shielding mechanism are sequentially opened according to working requirements, so that the filter material with different diameters enters different cavities of the separation frame, the stirring mechanism drives the conveyed filter material to be stirred so that the filter material particles can be turned into the bottommost surface and enter the holes, when stirring is carried out, the shaking motor drives the cam to shake the shaking plate, the arranging and collecting device carries out independent collection on the powdery filter material, the stable cylinder opens the stable plate, the angle cylinder drives the separation frame to carry out angle adjustment so as to ensure that the powdery filter material is conveyed out of the separation frame, and after the arranging and collecting, the push cylinder drives the separation frame to slide forwards, a person assembles granular filter materials with different radiuses in batches, then the connecting mechanism starts to work, the connecting mechanism plays a role in buffering and connecting the shaking plate, then the large-size shielding mechanism starts to work, when the filter materials enter the shaking plate, the fixed cylinder drives the shielding plate to move so that the front end part of the large-size screening hole leaks out, the powdery filter materials fall into the separation frame under the shaking of the arranging and collecting device, the angle of the separation frame is adjusted, the powdery filter materials are poured out from the material pouring groove, then the fixed cylinder drives the shielding plate to completely leak out the large-size screening hole, the granular filter materials with the radiuses fall into the separation frame, when the granular filter materials do not need to fall, the fixed cylinder drives the shielding plate to shield the large-size screening hole, then the stirring mechanism starts to work, the operation motor drives the stirring frame to stir, the two electric sliding blocks drive the rotating stirring frame to uniformly stir the filter materials, the functions of classifying and collecting the biological ceramsite filter materials and tightly clamping the discharge hole of the rotary kiln can be realized.

The invention has the beneficial effects that:

1. the invention can solve the problems that the existing biological ceramsite filter material can be conveyed out from the discharge port of the rotary kiln after being processed, the finished product falls to the ground to cause secondary pollution due to large output quantity and can not be completely collected by the existing equipment, the filter material particles produced by the rotary kiln have different sizes and need to be classified and collected according to different diameters, the classification assembly is slow, after being processed, the granular filter material is often mixed with impurities and powdery filter material, the manual cleaning is incomplete, the collection process is slow, the consumed time is long and the like, can realize the functions of classifying and collecting the biological ceramsite filter material and tightly clamping the discharge port of the rotary kiln, automatically clamp and tightly clamp the discharge ports of the rotary kilns with different diameters, the finished product does not fall to avoid the secondary pollution, classifying and collecting the granular filter material according to different diameters, and repeatedly removing the impurities and the powdery filter material, the collection efficiency is improved, the operation is simple, the consumed time is short, and the like;

2. the rotary kiln discharge port clamping device is provided with the interface device, the interface device is used for clamping rotary kiln discharge ports with different diameters, clamping is tight, a finished product does not fall to the ground, secondary pollution is avoided, consumption is short, and operation is simple;

3. the device is provided with the connection impurity removal device which is used for carrying out primary blowing-off screening on the impurities in the granular filter materials and the powdery filter materials, so that the consumption is short, and the operation is simple;

4. the invention is provided with the arrangement and collection device which classifies and collects the granular filter materials according to different diameters, and meanwhile, the arrangement and collection device blows off and screens impurities in the granular filter materials and the powdery filter materials again, so that the working efficiency is improved, the operation is simple, and the consumption is short.

Drawings

The invention is further illustrated with reference to the following figures and examples.

FIG. 1 is a schematic structural view of the present invention;

FIG. 2 is a schematic structural diagram of an interface device and an input box according to the present invention;

FIG. 3 is a schematic view of a first structure of the present invention connecting the impurity removing means to the connecting frame;

FIG. 4 is a schematic view of a second construction of the present invention connecting the rogue device to the connecting frame;

FIG. 5 is a schematic view of a first arrangement of the collating collection apparatus of the present invention;

FIG. 6 is a schematic view of a second arrangement of the collating collecting device of the present invention;

FIG. 7 is a schematic structural diagram of the shaking plate, the large screening holes, the medium screening holes, the small screening holes, the large shielding mechanism, the medium shielding mechanism and the small shielding mechanism of the present invention.

Detailed Description

In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.

As shown in fig. 1 to 7, an intelligent classified collection robot for biological ceramsite filter materials comprises an interface device 1, a connection impurity removal device 2 and a sorting and collection device 3, wherein the upper end of the sorting and collection device 3 is provided with the connection impurity removal device 2, and the upper end of the connection impurity removal device 2 is provided with the interface device 1.

The interface device 1 comprises two opposite plates 11, a main motor 12, two connecting plates 13, an interface tube 14, a tightening limiting mechanism 15, a pressing mechanism 16 and an extension tube 17, wherein the interface tube 14 is connected with the upper end of the impurity removing device 2 through the extension tube 17, the tightening limiting mechanism 15 is uniformly arranged on the interface tube 14 along the circumferential direction, the pressing mechanism 16 is uniformly arranged on the interface tube 14 along the circumferential direction, the tightening limiting mechanism 15 and the pressing mechanism 16 are arranged in a staggered manner, the two connecting plates 13 are arranged at the lower end of the interface tube 14, the two opposite plates 11 are arranged at the upper end of the impurity removing device 2, the main motor 12 is arranged on the right opposite plate 11, the output shaft of the main motor 12 is arranged on the right connecting plate 13, the left connecting plate 13 is arranged on the left side 11 through a pin shaft, during specific work, the interface tube 14 is sleeved in according to the diameter of a discharge port of the rotary kiln, the tightening limiting mechanism 15 is matched with the pressing mechanism 16, the main motor 12 drives the interface tube 14 to adjust the angle, the interface device 1 is used for clamping rotary kiln discharge ports with different diameters, clamping is tight, a finished product does not fall to the ground, secondary pollution is avoided, consumption is short, and operation is simple.

The screwing limiting mechanism 15 comprises a connecting frame 151, an auxiliary telescopic rod 152, an auxiliary plate 153, an auxiliary motor 154, a threaded column 155 and a rubber supporting column 156, the connecting frame 151 is installed on the outer wall of the mouthpiece 14, the auxiliary telescopic rod 152 is installed on the connecting frame 151, the top end of the auxiliary telescopic rod 152 is installed on the auxiliary plate 153, the auxiliary motor 154 is installed on the auxiliary plate 153, the threaded column 155 is installed on an output shaft of the auxiliary motor 154, the threaded column 155 is connected with the connecting frame 151 through a threaded transmission mode, the inner end of the threaded column 155 is installed on the rubber supporting column 156, during specific work, the auxiliary motor 154 drives the threaded column 155 to support the outer wall of the discharge port of the rotary kiln, the screwing limiting mechanism 15 limits the mouthpiece 14, the consumption is short, and the operation is simple.

The connecting impurity removing device 2 comprises an input frame 21, a screening net 22, a blower 23, a closing plate 24, a telescopic cylinder 25, an air pipe 28, two switch plates 26 and two switch cylinders 27, wherein the input frame 21 is arranged on the sorting and collecting device 3, the screening net 22 is symmetrically arranged on the left side and the right side of the rear end of the input frame 21, the telescopic cylinder 25 is arranged in the middle of the rear end of the input frame 21, the top end of the telescopic cylinder 25 is arranged on the closing plate 24, the closing plate 24 is connected with the input frame 21 in a sliding fit manner, the two switch plates 26 are arranged at the lower end of the input frame 21 through hinges, the switch cylinders 27 are arranged between the switch plates 26 and the input frame 21 through pin shafts, the blower 23 is arranged on the front side of the upper end of the sorting and collecting device 3 through a base, the blower 23 is connected with the front end of the input frame 21 through the air pipe 28, and during the concrete work, the, after the conveying is finished, the telescopic cylinder 25 drives the sealing plate 24 to seal the input frame 21, the blower 23 blows the conveyed biological ceramsite filter material backwards on the screening net 22 in the sealed space, impurities attached to the biological ceramsite filter material are blown out through the screening net 22, the biological ceramsite filter material is kept in the input frame 21, after the blowing is finished, the two switch cylinders 27 drive the two switch plates 26 to be opened, the filter material is conveyed into the arrangement and collection device 3, the impurity removal device 2 is connected to carry out first blowing-off screening on the impurities in the granular filter material and the powdery filter material, the consumption is short, and the operation is simple.

The arrangement and collection device 3 comprises a connecting frame 31, a limit plate 32, an adjusting cylinder 33, a support plate 34, a pushing cylinder 35, a stabilizing plate 36, a stabilizing cylinder 37, a separating frame 38, two movable sliders 39, four connecting mechanisms 40, a shaking plate 41, a large screening hole 42, a medium screening hole 43, a small screening hole 44, a large screening mechanism 45, a medium screening mechanism 46, a small screening mechanism 47, a first elastic cloth 55, a second elastic cloth 56, a stirring mechanism 48, a shaking column 49, a cam 50, a shaking motor 51, a support plate 52, an angle cylinder 53 and a bottom plate 54, wherein the left end of the bottom plate 54 is provided with the support plate 52, the upper end of the support plate 52 is mounted on the connecting frame 31 through a hinge, the angle cylinder 53 is mounted between the connecting frame 31 and the bottom plate 54 through a pin shaft, the front end of the connecting frame 31 is provided with an inlet and outlet groove, the right end of the connecting frame 31 is provided with a material pouring groove, the lower end of the, a support plate 34 is arranged at the front end of the connecting frame 31, a limit plate 32 is arranged in the in-out groove through a hinge, an adjusting cylinder 33 is arranged between the limit plate 32 and the support plate 34 through a hinge pin, a stabilizing plate 36 is arranged in the material pouring groove through a hinge pin, a stabilizing cylinder 37 is arranged between the stabilizing plate 36 and the connecting frame 31 through a hinge pin, a pushing cylinder 35 is arranged at the rear end of the connecting frame 31 through a base, the top end of the pushing cylinder 35 is arranged on a separating frame 38, two moving sliders 39 are arranged at the left end and the right end of the separating frame 38, the moving sliders 39 are connected with an opening sliding groove, four connecting mechanisms 40 are uniformly arranged on the separating frame 38, the upper ends of the connecting mechanisms 40 are arranged on a shaking plate 41, large-size screening holes 42 are uniformly arranged at the front end of the shaking plate 41, a medium-size screening hole 43 is arranged in the middle of the shaking plate 41, a small-size screening, a medium shielding mechanism 46 is arranged in the middle of the lower end of the shaking plate 41, a small shielding mechanism 47 is arranged on the rear side of the lower end of the shaking plate 41, a stirring mechanism 48 is arranged at the upper end of the shaking plate 41, a shaking column 49 is arranged at the lower end of the medium shielding mechanism 46, a shaking motor 51 is arranged in the middle of the separation frame 38 through a base, a cam 50 is arranged on an output shaft of the shaking motor 51, the cam 50 is attached to the shaking column 49, a first elastic cloth 55 is connected between the separation frame 38 and the shaking plate 41, the first elastic cloth 55 is positioned between the large screening hole 42 and the medium screening hole 43, a second elastic cloth 56 is connected between the separation frame 38 and the shaking plate 41, the second elastic cloth 56 is positioned between the medium screening hole 43 and the small screening hole 44, during specific work, filter materials are conveyed to the shaking plate 41, the large shielding mechanism 45, the medium shielding mechanism 46 and the small shielding mechanism 47 are opened in sequence according to the work requirement, the filter materials with different diameters enter different cavities of the separation frame 38, the stirring mechanism 48 drives the conveyed filter materials to stir so that filter material particles can be turned into the lowest part and enter the hole, when stirring, the shaking motor 51 drives the cam 50 to shake the shaking plate 41, the sorting and collecting device 3 independently collects the powdery filter materials, the stabilizing plate 36 is opened by the stabilizing cylinder 37, the angle cylinder 53 drives the separation frame 38 to adjust the angle so as to ensure that the powdery filter materials are conveyed out of the separation frame 38, after the sorting and collecting device 3 finishes collecting the granular filter materials with different radiuses, the air cylinder 35 is pushed to drive the separation frame 38 to slide forwards, personnel assemble the granular filter materials with different radiuses in batches, the sorting and collecting device 3 sorts and collects the granular filter materials according to the different diameters, and simultaneously, the sorting and collecting device 3 blows off and screens impurities in the granular filter materials and the powdery filter materials again, the working efficiency is improved, the operation is simple, and the consumption is short.

The front end of the large screening hole 42 is of a square structure, the rear end of the large screening hole 42 is of a cylindrical structure, the large screening hole 42, the medium screening hole 43 and the small screening hole 44 are of the same structure, the sizes of the large screening hole 42, the medium screening hole 43 and the small screening hole 44 are gradually reduced, and granular filter materials with different radiuses are respectively screened.

The support plate 34 is of a V-shaped structure and is firmly fixed.

The connecting mechanism 40 comprises an L-shaped frame 401 and a connecting and stretching rod 402, the connecting and stretching rod 402 is installed on the separating frame 38, the top end of the connecting and stretching rod 402 is installed on the L-shaped frame 401, the L-shaped frame 401 is installed on the shaking plate 41, and the connecting mechanism 40 plays a role in buffering and connecting the shaking plate 41.

The large-size shielding mechanism 45, the medium-size shielding mechanism 46 and the small-size shielding mechanism 47 are of structures with the same structure and size, the large-size shielding mechanism 45 comprises a fixed air cylinder 451, a shielding plate 452 and a connecting plate 453, the fixed air cylinder 451 is symmetrically arranged on a shaking plate 41, the top end of the fixed air cylinder 451 is arranged on the shielding plate 452, the shielding plate 452 is uniformly arranged on the connecting plate 453, during specific work, when a filter material enters the shaking plate 41, the fixed air cylinder 451 drives the shielding plate 452 to move so that the front end part of a large-size screening hole 42 leaks, the powdery filter material falls into the separation frame 38 under shaking of the sorting and collecting device 3, the separation frame 38 is subjected to angle adjustment, the powdery filter material is poured out from the pouring groove, then, the fixed air cylinder 451 drives the shielding plate 452 to completely leak the large-size screening hole 42, the granular filter material conforming to the radius falls into the separation frame 38, and when the granular filter material does not, the fixed cylinder 451 drives the shielding plate 452 to shield the large-size screening hole 42, and the large-size shielding mechanism 45 shields the large-size screening hole 42, removes magazines and powdery filter materials and screens corresponding granular filter materials according to working requirements, so that the working efficiency is improved, the operation is simple, and the consumption is short.

Stirring mechanism 48 include two electronic sliders 481, two move the frame 482, operation motor 483 and stir frame 484, two electronic sliders 481 are installed at the both ends of controlling of shaking board 41, be provided with on the electronic slider 481 and move the frame 482, install operation motor 483 on the left frame 482 that moves, the output shaft of operation motor 483 links to each other with the left end of stirring frame 484, the right-hand member of stirring frame 484 is installed on the right side moves the frame 482 through the bearing, during specific work, operation motor 483 drives stirring frame 484 and stirs, two electronic sliders 481 drives pivoted stirring frame 484 and evenly stirs the filter material, and the work efficiency is improved, and is simple to operate, consumes for a short time.

The pressure inlet holes are uniformly formed in the interface tube 14 along the circumferential direction of the interface tube, the inner wall of the interface tube 14 is of a stepped structure which is sequentially increased from top to bottom, the interface tube 14 is used for sleeving the discharge holes of rotary kilns with different diameters, and the operation is simple.

Hold-down mechanism 16 including linking cylinder 161, riser 162 and spacing post 163, link cylinder 161 to install the lower extreme at the mouth-piece 14, link the top of cylinder 161 to install on riser 162, evenly install spacing post 163 on riser 162, and spacing post 163 is located the impressed hole, during concrete work, link cylinder 161 to drive the outer wall that the rotary kiln discharge gate was pushed down to spacing post 163, the joint is tight, the finished product does not fall to the ground and has avoided secondary pollution, consumes for a short time, easy operation.

When the device works, the interface device 1 starts to work, the interface tube 14 is sleeved according to the diameter of the discharge hole of the rotary kiln, the screwing limiting mechanism 15 is matched with the pressing mechanism 16 to drive the interface tube 14 to be tightly clamped on the discharge hole of the rotary kiln, the main motor 12 drives the interface tube 14 to adjust the angle, then, the screwing limiting mechanism 15 starts to work, the auxiliary motor 154 drives the threaded column 155 to abut against the outer wall of the discharge hole of the rotary kiln, the screwing limiting mechanism 15 limits the interface tube 14, then, the pressing mechanism 16 starts to work, the connecting cylinder 161 drives the limiting column 163 to press the outer wall of the discharge hole of the rotary kiln, in a second step, the impurity removing device 2 is connected to work, after the biological ceramsite filter material is processed, the biological ceramsite filter material is conveyed into the input frame 21 from the discharge hole of the rotary kiln, after the conveying is finished, the telescopic cylinder 25 drives the sealing plate 24 to seal the input frame 21, and, impurities attached to the biological ceramsite filter material are blown out through the screening net 22, the biological ceramsite filter material is retained in the input frame 21, after blowing is finished, the two switch cylinders 27 drive the two switch plates 26 to be opened, the filter material is conveyed into the sorting and collecting device 3, in the third step, the sorting and collecting device 3 starts to work, the filter material is conveyed onto the shaking plate 41, the large-size screening mechanism 45, the medium-size screening mechanism 46 and the small-size screening mechanism 47 are sequentially opened according to the working requirements, so that the filter material with different diameters enters different cavities of the separation frame 38, the stirring mechanism 48 drives the conveyed filter material to be stirred so that filter material particles can be stirred to the bottommost part and enter the hole, when stirring is carried out, the shaking motor 51 drives the cam 50 to shake the shaking plate 41, the sorting and collecting device 3 carries out independent collection on powdered filter material, the stable cylinder 37 opens the stable plate 36, the angle cylinder 53 drives the separation frame 38 to carry out angle adjustment to ensure that, after the sorting and collecting device 3 finishes collecting granular filter materials with different radiuses, the air cylinder 35 is pushed to drive the separation frame 38 to slide forwards, personnel assemble the granular filter materials with different radiuses in batches, then the connecting mechanism 40 starts to work, the connecting mechanism 40 plays a role in buffering and connecting the shaking plate 41, then the large-size shielding mechanism 45 starts to work, when the filter materials enter the shaking plate 41, the fixed air cylinder 451 drives the shielding plate 452 to move, so that the front end part of the large-size screening hole 42 leaks out, the powdery filter materials fall into the separation frame 38 under the shaking of the sorting and collecting device 3, the separation frame 38 carries out angle adjustment, the powdery filter materials are poured out from the pouring groove, then the fixed air cylinder 451 drives the shielding plate 452 to completely leak the large-size screening hole 42, the granular filter materials with the radiuses fall into the separation frame 38, when the granular filter materials do not need to fall, the fixed air cylinder 451 drives the shielding plate 452 to shield the large-size screening hole, afterwards, the stirring mechanism 48 starts to work, the operation motor 483 drives the stirring frame 484 to stir, the two electric sliding blocks 481 drive the rotating stirring frame 484 to stir the filter material uniformly, the functions of classifying and collecting the biological ceramsite filter material and tightly clamping the rotary kiln discharge port are realized, the problems that the existing biological ceramsite filter material can be conveyed out from the rotary kiln discharge port after being processed, the existing equipment cannot be completely collected due to large output quantity, finished products fall to the ground, secondary pollution is caused, the sizes of filter material particles produced by the rotary kiln are different, classification and collection are needed according to different diameters, classification and assembly are slow, impurities and powdery filter materials are often mixed in the granular filter material after being processed, manual cleaning is incomplete, the collection process is slow, the consumed time is long and the like are solved, and the purpose is achieved.

The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a biological haydite filter material intelligent classification collects robot, includes interface arrangement (1), connects and goes miscellaneous device (2) and arrangement collection device (3), its characterized in that: the upper end of the sorting and collecting device (3) is provided with a connecting impurity removal device (2), and the upper end of the connecting impurity removal device (2) is provided with an interface device (1);

the interface device (1) comprises two opposite plates (11), a main motor (12), two connecting plates (13), an interface tube (14), a screwing limiting mechanism (15), a pressing mechanism (16) and a telescopic tube (17), wherein the interface tube (14) is connected with the upper end of the connection impurity removing device (2) through the telescopic tube (17), the screwing limiting mechanism (15) is uniformly arranged on the interface tube (14) along the circumferential direction of the interface tube, the pressing mechanism (16) is uniformly arranged on the interface tube (14) along the circumferential direction of the interface tube, the screwing limiting mechanism (15) and the pressing mechanism (16) are arranged in a staggered mode, the lower end of the interface tube (14) is provided with two connecting plates (13), the upper end of the connecting impurity removing device (2) is provided with two opposite plates (11), the right opposite plate (11) is provided with a main motor (12), the output shaft of the main motor (12) is arranged on the connecting plate (13) on the right side, and the left connecting plate (13) is arranged on the left opposite plate (11) through a pin shaft;

the tightening limiting mechanism (15) comprises a connecting frame (151), an auxiliary telescopic rod (152), an auxiliary plate (153), an auxiliary motor (154), a threaded column (155) and a rubber support column (156), the connecting frame (151) is installed on the outer wall of the interface tube (14), the auxiliary telescopic rod (152) is installed on the connecting frame (151), the top end of the auxiliary telescopic rod (152) is installed on the auxiliary plate (153), the auxiliary motor (154) is installed on the auxiliary plate (153), the threaded column (155) is installed on an output shaft of the auxiliary motor (154), the threaded column (155) is connected with the connecting frame (151) in a threaded transmission mode, and the inner end of the threaded column (155) is installed on the rubber support column (156);

the connection impurity removing device (2) comprises an input frame (21), a screening net (22), a blower (23), a sealing plate (24), a telescopic cylinder (25), an air pipe (28), two switch plates (26) and two switch cylinders (27), wherein the input frame (21) is installed on the arrangement collecting device (3), the screening net (22) is symmetrically installed on the left side and the right side of the rear end of the input frame (21), the telescopic cylinder (25) is installed in the middle of the rear end of the input frame (21), the top end of the telescopic cylinder (25) is installed on the sealing plate (24), the sealing plate (24) is connected with the input frame (21) in a sliding fit mode, the two switch plates (26) are installed at the lower end of the input frame (21) through hinges, the switch cylinders (27) are installed between the switch plates (26) and the input frame (21) through pin shafts, the blower (23) is installed on the front side of the upper end of the arrangement collecting device (3), the blower 23 is connected to the front end of the input frame 21 through an air pipe 28.

2. The intelligent classified collection robot for the biological ceramsite filter material according to claim 1, wherein the robot comprises: the sorting and collecting device (3) comprises a connecting frame (31), a limiting plate (32), an adjusting cylinder (33), a support plate (34), a pushing cylinder (35), a stabilizing plate (36), a stabilizing cylinder (37), a separating frame (38), two movable sliders (39), four connecting mechanisms (40), a shaking plate (41), a large-size screening hole (42), a medium-size screening hole (43), a small-size screening hole (44), a large-size shielding mechanism (45), a medium-size shielding mechanism (46), a small-size shielding mechanism (47), a first elastic cloth (55), a second elastic cloth (56), a stirring mechanism (48), a shaking column (49), a cam (50), a shaking motor (51), a support plate (52), an angle cylinder (53) and a bottom plate (54), wherein the support plate (52) is installed at the left end of the bottom plate (54), and the upper end of the support plate (52) is installed on the connecting frame (31) through a hinge, an angle cylinder (53) is arranged between the connecting frame (31) and the bottom plate (54) through a pin shaft, an inlet-outlet groove is arranged at the front end of the connecting frame (31), a material pouring groove is arranged at the right end of the connecting frame (31), an opening sliding groove is arranged at the lower end of the connecting frame (31), a support plate (34) is arranged at the front end of the connecting frame (31), a limit plate (32) is arranged in the inlet-outlet groove through a hinge, an adjusting cylinder (33) is arranged between the limit plate (32) and the support plate (34) through a pin shaft, a stabilizing plate (36) is arranged in the material pouring groove through a hinge, a stabilizing cylinder (37) is arranged between the stabilizing plate (36) and the connecting frame (31) through a pin shaft, a pushing cylinder (35) is arranged at the rear end of the connecting frame (31) through a base, the top end of the pushing cylinder (35) is arranged on the, the movable sliding block (39) is connected with the opening sliding groove, four connecting mechanisms (40) are uniformly installed on the separation frame (38), the upper ends of the connecting mechanisms (40) are installed on the shaking plate (41), large screening holes (42) are uniformly formed in the front end of the shaking plate (41), medium screening holes (43) are installed in the middle of the shaking plate (41), small screening holes (44) are installed at the rear end of the shaking plate (41), large shielding mechanisms (45) are installed on the front side of the lower end of the shaking plate (41), medium shielding mechanisms (46) are installed in the middle of the lower end of the shaking plate (41), small shielding mechanisms (47) are installed on the rear side of the lower end of the shaking plate (41), stirring mechanisms (48) are installed at the upper end of the shaking plate (41), shaking columns (49) are installed at the lower ends of the medium shielding mechanisms (46), and shaking motors (51) are installed in the middle of the separation frame (38) through, the output shaft of the shaking motor (51) is provided with a cam (50), the cam (50) is attached to the shaking column (49), a first elastic cloth (55) is connected between the separation frame (38) and the shaking plate (41), the first elastic cloth (55) is positioned between the large screening hole (42) and the medium screening hole (43), a second elastic cloth (56) is connected between the separation frame (38) and the shaking plate (41), and the second elastic cloth (56) is positioned between the medium screening hole (43) and the small screening hole (44).

3. The intelligent classified collection robot for the biological ceramsite filter material according to claim 2, wherein the robot comprises: the front end of the large screening hole (42) is of a square structure, the rear end of the large screening hole (42) is of a cylindrical structure, the structures of the large screening hole (42), the medium screening hole (43) and the small screening hole (44) are the same, and the sizes of the large screening hole (42), the medium screening hole (43) and the small screening hole (44) are gradually reduced;

the support plate (34) is of a V-shaped structure;

the connecting mechanism (40) comprises an L-shaped frame (401) and a connecting and stretching rod (402), the connecting and stretching rod (402) is installed on the separating frame (38), the top end of the connecting and stretching rod (402) is installed on the L-shaped frame (401), and the L-shaped frame (401) is installed on the shaking plate (41).

4. The intelligent classified collection robot for the biological ceramsite filter material according to claim 2, wherein the robot comprises: the large shielding mechanism (45), the medium shielding mechanism (46) and the small shielding mechanism (47) are of structures with the same structure and size, the large shielding mechanism (45) comprises a fixed cylinder (451), a shielding plate (452) and a connecting plate (453), the fixed cylinder (451) is symmetrically arranged on the shaking plate (41), the top end of the fixed cylinder (451) is arranged on the shielding plate (452), and the shielding plates (452) are uniformly arranged on the connecting plate (453);

the stirring mechanism (48) comprises two electric sliding blocks (481), two moving frames (482), an operating motor (483) and a stirring frame (484), wherein the two electric sliding blocks (481) are arranged at the left end and the right end of the vibrating plate (41), the moving frames (482) are arranged on the electric sliding blocks (481), the operating motor (483) is arranged on the left moving frame (482), an output shaft of the operating motor (483) is connected with the left end of the stirring frame (484), and the right end of the stirring frame (484) is arranged on the right moving frame (482) through a bearing.

5. The intelligent classified collection robot for the biological ceramsite filter material according to claim 1, wherein the robot comprises: the pressure inlet holes are uniformly formed in the interface tube (14) along the circumferential direction of the interface tube, and the inner wall of the interface tube (14) is of a stepped structure which is sequentially increased from top to bottom.

6. The intelligent classified collection robot for the biological ceramsite filter material according to claim 1, wherein the robot comprises: hold-down mechanism (16) including linking cylinder (161), riser (162) and spacing post (163), link cylinder (161) and install the lower extreme at mouth-piece (14), link the top of cylinder (161) and install on riser (162), evenly install spacing post (163) on riser (162), and spacing post (163) are located the hole of impressing.