CN109225540B - Hardware waste recycling process - Google Patents
Hardware waste recycling process Download PDFInfo
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- CN109225540B CN109225540B CN201811206349.5A CN201811206349A CN109225540B CN 109225540 B CN109225540 B CN 109225540B CN 201811206349 A CN201811206349 A CN 201811206349A CN 109225540 B CN109225540 B CN 109225540B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/26—Disintegrating by knives or other cutting or tearing members which chop material into fragments with knives which both reciprocate and rotate
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22F—WORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
- B22F9/00—Making metallic powder or suspensions thereof
- B22F9/02—Making metallic powder or suspensions thereof using physical processes
- B22F9/04—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling
- B22F2009/045—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by other means than ball or jet milling
- B22F2009/046—Making metallic powder or suspensions thereof using physical processes starting from solid material, e.g. by crushing, grinding or milling by other means than ball or jet milling by cutting
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- Crushing And Pulverization Processes (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention belongs to the technical field of hardware, in particular to a hardware waste recycling and treating process, wherein after hardware waste is cut into pieces by an ion cutting machine, the surface of the hardware waste is irregularly crushed by a punch, so that the surface of the hardware waste has bulges and openings, the hardware waste is conveniently crushed, a crushing cabin of a hardware waste treating device is added with a fixed amount of ice water mixture and grinding materials, the ice water mixture can effectively prevent the hardware waste from generating high temperature in the crushing process, the service life of the device is shortened, and the ice water mixture can effectively reduce the noise in the crushing process; the grinding material can assist the device to crush the hardware waste, and in the crushing process, the surface of the hardware waste can become uneven through grinding of the grinding material, so that the crushing speed is accelerated; the hardware waste treatment device used by the invention treats hardware waste through rotation and movement of the crushing wheel, vibration of the upper wheel and the lower wheel and vibration and movement of the crushing cabin, saves manpower and simultaneously ensures that the hardware waste is more fully treated.
Description
Technical Field
The invention belongs to the technical field of hardware, and particularly relates to a hardware waste recycling process.
Background
Along with the high-speed development of society, the use of instrument brings very big convenience for people, has saved a lot of labours, and the hardware processing field also breaks through various operational environment, produces suitable operation instrument, but in the production process, can inevitably appear a lot of wastes material, and current processing apparatus all is direct extrusion processing, still can occupy a lot of parking spaces after pressing because the waste material volume is too big, brings a lot of inconveniences to transportation and deposit.
Some technical schemes of hardware waste treatment devices also appear in the prior art, for example, a chinese patent with application number 2016107402851 discloses an environment-friendly waste treatment device for hardware manufacturing, which comprises a rotary motor, a first bearing seat, a screw rod, a nut, a first rotary shaft, a driving wheel, a second bearing seat, a top bracket, a first slide rail, a first slide block, a gear and the like; and a first rotating shaft is arranged on the second bearing block, a driving wheel is arranged on the first rotating shaft, a screw rod is arranged on the first bearing block, the bottom end of the screw rod is connected with a rotating motor, and the top end of the screw rod is connected with the bottom end of the first rotating shaft.
This technical scheme's an environmental protection waste material processing apparatus for hardware manufacturing, in five metals waste material treatment process, too rely on the manpower to accomplish, can't realize full automatic operation, first remove about placing the frame through stay cord control, handle the five metals waste material, lead to bursting of stay cord among the processing procedure easily, lead to the unable operation of device, and the pulling force of stay cord is limited, can't guarantee the five metals waste material and handle completely, only through the first removal of placing the frame, can't handle the five metals waste material thoroughly, and can produce a large amount of heats among the crushing process, produce the influence to the life of device, when smashing, too big noise can produce harm to staff's health.
Disclosure of Invention
The invention provides a hardware waste recycling process, which aims to make up for the defects of the prior art and solve the problems that hardware waste is not thoroughly treated, high temperature is generated in the crushing process, the service life of a device is shortened, noise generated in the crushing process is harmful to the health of workers, and manpower is excessively relied on in the treatment process.
The technical scheme adopted by the invention for solving the technical problems is as follows: the invention relates to a hardware waste recycling process, which comprises the following steps:
s1: after the hardware waste is cut into pieces by using a plasma cutting machine, irregularly crushing the surface of the hardware waste by using a punch, and cutting into pieces and irregularly crushing to ensure that the surface of the hardware waste has bulges and crevasses, thereby facilitating the later crushing treatment;
s2: a quantitative ice-water mixture is added into a crushing cabin in the hardware waste treatment device, the ice-water mixture can effectively prevent the hardware waste from generating high temperature in the crushing process, the service life of the device is shortened, and the ice-water mixture can effectively reduce the noise in the crushing process;
s3: quantitative abrasive is added into a crushing cabin in the hardware waste treatment device in the S2, the abrasive is made of cubic boron nitride, the hardness of the cubic boron nitride exceeds that of diamond single crystal, the toughness of the cubic boron nitride is superior to that of commercial hard alloy, the oxidation resistance temperature of the cubic boron nitride is higher than that of the cubic boron nitride single crystal, the device can be assisted to crush the hardware waste, in the crushing process, the surface of the hardware waste can become uneven through the grinding of the abrasive, and the crushing speed is accelerated;
s4: a hardware waste treatment device is used on the basis of S1, S2 and S3;
the hardware waste treatment device used in the S2 comprises a frame body; the inner wall of the top of the frame body is fixedly connected with a motor, and the motor is controlled by a controller; the motor is vertically arranged, and a rotating shaft of the motor is fixedly connected with a first rotating shaft; the surface of the first rotating shaft is fixedly connected with a first conical gear; the right side of the motor is provided with a fixed plate fixedly connected with the inner wall of the top of the frame body; the fixed plate is rotatably connected with a transmission shaft which is horizontally arranged; the transmission shaft penetrates through the fixing plate; the left end of the transmission shaft is fixedly connected with a second bevel gear meshed with the first bevel gear; the right side of the fixed plate is provided with a second rotating shaft which is rotatably connected to the inner wall of the top of the frame body; the second rotating shaft is vertically arranged, and a third bevel gear is fixedly sleeved on the surface of the second rotating shaft; the right end of the transmission shaft is fixedly connected with a fourth bevel gear meshed with the third bevel gear; the lower end of the second rotating shaft is fixedly connected with a first air cylinder; the first cylinder is vertically arranged, and the extending end of the first cylinder is fixedly connected with a crushing wheel; the right side of the fixed plate is provided with an extrusion rod; the extrusion rod is fixedly connected to the surface of the transmission shaft; the inner wall of the top of the frame body is fixedly connected with a first air bag; the first air bag corresponds to the position of the extrusion rod and is communicated with the first air cylinder; the crushing wheel is divided into an upper wheel, a middle wheel and a lower wheel; the middle wheel is annular, and grooves are formed in the upper surface and the lower surface of the middle wheel; the lower surface of the upper wheel is provided with a first bump corresponding to the groove; the upper surface of the lower wheel is provided with a second bump corresponding to the groove; the first lug and the second lug penetrate into the corresponding grooves, and first springs are fixedly connected between the first lug and the second lug and the bottoms of the grooves respectively; a horizontally arranged rotating rod is fixedly connected in the middle wheel; the extension end of the first cylinder penetrates through the surface of the upper wheel of the crushing wheel and is fixedly connected with the rotating rod, and the extension end of the first cylinder is in contact with the upper wheel; the outer surfaces of the upper wheel, the middle wheel and the lower wheel are fixedly connected with wavy crushing blades; a crushing cabin is arranged in the frame body; the crushing cabin is designed in a circular shape; the crushing wheel penetrates into the crushing cabin; during the use, controller control motor rotates, meshing through first conical gear and second conical gear, it rotates to drive the transmission shaft, it rotates to drive the second pivot through the meshing of third conical gear and fourth conical gear, it rotates to drive first cylinder simultaneously, the transmission shaft rotates, it extrudees and relaxs first gasbag to drive the stripper bar, make the end that stretches out of first cylinder rotate when flexible, it reciprocates to drive the dwang to make broken wheel pivoted simultaneously, handle the five metals waste material in the broken cabin through the cooperation of broken wheel and broken sword and broken cabin, and when broken wheel global motion, can make upper round and lower round pivoted vibrations respectively through the elastic action of first spring, it is more abundant to make the five metals waste material handle.
Preferably, the transmission shaft is composed of an elastic shaft and a non-elastic shaft; a disc is fixedly sleeved on the surface of the elastic shaft; the inner wall of the top of the frame body is fixedly connected with a friction block; the bottom of the friction block is provided with a friction groove, and the disc slides in the friction groove; during the use, the motor drives the transmission shaft and rotates, when beginning, frictional force between disc and the clutch blocks is greater than the torsion of elastic axis, the disc does not rotate, along with the rotation of motor, make torsion increase gradually, the disc rotates when torsion is greater than frictional force back, drive broken wheel and rotate, the motor stops the back, because the torsion effect, the disc can slowly stop, play the cushioning effect, the abrupt nature that effectively prevents broken wheel stops to lead to broken wheel damage, the loss of part has been reduced, can strengthen the treatment effect of five metals waste material simultaneously.
Preferably, the bottom of the frame body is fixedly connected with two vertically arranged supporting plates; the supporting plate is in a T-shaped design; a second air bag is arranged between the supporting plate and the bottom of the crushing cabin; the second air bag is fixedly connected to the upper surface of the supporting plate; a third rotating shaft which is vertically arranged is arranged between the two supporting plates; the lower end of the third rotating shaft is rotatably connected to the bottom of the frame body; a gear is fixedly sleeved on the surface of the third rotating shaft; the upper surface of the gear is designed to be in an undulated shape; a vibration shaft which is rotatably connected to the third rotating shaft is arranged above the gear; the upper end of the vibration shaft is fixedly connected with a vibration plate; the vibration plate is arranged in a circular shape, and a circular sliding groove is formed in the upper surface of the vibration plate; the bottom of the crushing cabin is fixedly connected with a sliding plate; the sliding plate slides in the sliding groove; the lower end of the vibration shaft is attached to the upper surface of the gear; the lower end of the first rotating shaft is fixedly sleeved with a fifth conical gear; a horizontally arranged transmission spring is arranged in the frame body; the left end of the transmission spring is fixedly connected with a sixth conical gear; the sixth conical gear is meshed with the fifth conical gear; the right end of the transmission spring is rotatably connected to the inner wall of the frame body, and the transmission spring is meshed with the gear; when the gear is used, the motor drives the first rotating shaft to rotate, and the transmission spring is rotated through the meshing of the fifth conical gear and the sixth conical gear, so that the gears are rotated; through the design of gear upper surface cambered surface fluctuation, make the gear drive the vibrations of vibrations board at the rotation in-process, the vibrations board drives broken cabin vibrations to make broken cabin vibrations, the processing speed of five metals waste material can be accelerated in the vibrations in broken cabin, and the vibrations enable the five metals waste material to handle more thoroughly.
Preferably, the second air bag is communicated with a second air cylinder; the second cylinder is fixedly connected to the right side wall of the frame body; the second air cylinder is horizontally arranged, and the driving end is fixedly connected to the side wall of the crushing cabin; during the use, broken cabin vibrations can extrude and relax the second gasbag, makes the second cylinder drive broken cabin and removes, and the removal in broken cabin can prevent effectively that local five metals waste material from handling insufficient phenomenon, guarantees the complete processing of five metals waste material.
Preferably, a cylindrical crushing plate is arranged in the crushing cabin; a third air bag is fixedly connected between the crushing plate and the inner wall of the crushing cabin; the third air bags are uniformly arranged and are respectively communicated with the corresponding grooves of the first lug and the second lug; when the crushing cabin is used, in the moving and vibrating processes of the crushing cabin, the crushing wheels extrude and release the crushing plate to compress and release the third air bag; increase the vibration amplitude of the upper wheel, the middle wheel and the lower wheel of broken wheel, accelerate the vibration frequency of the upper wheel, the middle wheel and the lower wheel of broken wheel simultaneously, make the five metals waste material handle more thoroughly, the setting of third gasbag plays good cushioning effect simultaneously, prevents that broken cabin and broken wheel from removing and the too big quilt of vibration amplitude is destroyed.
Preferably, the bottom surface of the crushing wheel and the surface of the inner wall of the bottom of the crushing cabin are both provided with bulges; the bulges are uniformly and alternately arranged; during the use, the processing efficiency of five metals waste material can be accelerated to the arch of evenly arranging, guarantees that the five metals waste material handles more thoroughly.
The invention has the following beneficial effects:
1. according to the hardware waste recycling and treating process, the hardware waste is cut into pieces by the ion cutting machine, and the surface of the hardware waste is irregularly crushed by the punch, so that the surface of the hardware waste is provided with bulges and crevasses, and the later crushing treatment is facilitated; the ice-water mixture can effectively prevent the hardware waste from generating high temperature in the crushing process, the service life of the device is shortened, and the ice-water mixture can effectively reduce the noise in the crushing process; can assist the device to smash five metals waste material through cubic boron nitride, and smash the in-process, can make five metals waste material surface become unevenness through the grinding of abrasive material for smash the speed.
2. The invention relates to a hardware waste recycling treatment process, a used hardware waste treatment device is provided with a motor, a transmission shaft, a first air cylinder, a first spring, a crushing cabin, a crushing wheel and a crushing blade, the motor is controlled by a controller to rotate, the transmission shaft is driven to rotate through the meshing of a first bevel gear and a second bevel gear, a second rotating shaft is driven to rotate through the meshing of a third bevel gear and a fourth bevel gear, the first air cylinder is driven to rotate simultaneously, the transmission shaft rotates to drive an extrusion rod to extrude and release a first air bag, so that an extension end of the first air cylinder rotates simultaneously, the rotating rod is driven to drive the crushing wheel to rotate and move up and down simultaneously, the hardware waste in the crushing cabin is treated through the matching of the crushing wheel, the crushing blade and the crushing cabin, and the upper wheel and the lower wheel can respectively vibrate while rotating through the elastic action of the first spring while the crushing wheel moves integrally, make five metals waste material handle more abundant, and only need the manpower control motor to rotate, can accomplish the breakage of five metals waste material, the effectual labour that has saved.
3. According to the hardware waste recycling treatment process, the used hardware waste treatment device is provided with the disc, the transmission shaft and the friction block, the transmission shaft is driven to rotate by the motor, the friction force between the disc and the friction block is larger than the torsion force of the elastic shaft at the beginning, the disc does not rotate and faces the rotation of the motor, the torsion force is gradually increased, the disc rotates after the torsion force is larger than the friction force to drive the crushing wheel to rotate, and after the motor stops, the disc can slowly stop due to the torsion force to play a buffering role, so that the crushing wheel is effectively prevented from being damaged due to sudden stop of the crushing wheel, the loss of parts is reduced, and the treatment effect of the hardware waste can be enhanced.
4. According to the hardware waste recycling and treating process, the used hardware waste treating device is provided with the transmission spring, the vibration plate, the second air bag and the second air cylinder motor, the first rotating shaft is driven to rotate through the motor, and the transmission spring is driven to rotate through the meshing of the fifth conical gear and the sixth conical gear, so that the gears are rotated; through the design of gear upper surface cambered surface fluctuation, make the gear drive the vibrations of vibrations board at the rotation in-process, the vibrations board drives broken cabin vibrations, thereby make broken cabin vibrations, the processing speed of five metals waste material can be accelerated in the vibrations of broken cabin, and the vibrations enable five metals waste material to handle more thoroughly, broken cabin vibrations can extrude and relax the second gasbag, make the second cylinder drive broken cabin and remove, the removal in broken cabin can effectively prevent local five metals waste material to handle insufficient phenomenon, guarantee the complete processing of five metals waste material.
Drawings
The invention will be further explained with reference to the drawings.
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 is a front view of a hardware waste disposal device;
FIG. 3 is a front view of the crushing wheel of FIG. 2;
FIG. 4 is an enlarged view of a portion of FIG. 2 at A;
FIG. 5 is an enlarged view of a portion of FIG. 3 at B;
in the figure: the crushing device comprises a frame body 1, a fixing plate 11, a second rotating shaft 12, a first air cylinder 13, an extrusion rod 14, a first air bag 15, a fifth bevel gear 16, a transmission spring 17, a sixth bevel gear 18, a motor 2, a first rotating shaft 21, a first bevel gear 22, a transmission shaft 23, an elastic shaft 231, a non-elastic shaft 232, a second bevel gear 24, a third bevel gear 25, a fourth bevel gear 26, a crushing wheel 3, an upper wheel 31, a middle wheel 32, a lower wheel 33, a first lug 34, a second lug 35, a first spring 36, a rotating rod 37, a crushing blade 38, a crushing cabin 4, a crushing plate 41, a third air bag 42, a disc 5, a friction block 51, a friction groove 52, a supporting plate 6, a second air bag 61, a third rotating shaft 62, a gear 63, a vibration shaft 64, a vibration plate 65, a sliding plate 66, a second air cylinder 67 and a protrusion 68.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further described with the specific embodiments.
As shown in fig. 1 to 5, a hardware waste recycling process includes the following steps:
s1: after the hardware waste is cut into pieces by using a plasma cutting machine, irregularly crushing the surface of the hardware waste by using a punch, and cutting into pieces and irregularly crushing to ensure that the surface of the hardware waste has bulges and crevasses, thereby facilitating the later crushing treatment;
s2: a quantitative ice-water mixture is added into a crushing cabin in the hardware waste treatment device, the ice-water mixture can effectively prevent the hardware waste from generating high temperature in the crushing process, the service life of the device is shortened, and the ice-water mixture can effectively reduce the noise in the crushing process;
s3: quantitative abrasive is added into a crushing cabin in the hardware waste treatment device in the S2, the abrasive is made of cubic boron nitride, the hardness of the cubic boron nitride exceeds that of diamond single crystal, the toughness of the cubic boron nitride is superior to that of commercial hard alloy, the oxidation resistance temperature of the cubic boron nitride is higher than that of the cubic boron nitride single crystal, the device can be assisted to crush the hardware waste, in the crushing process, the surface of the hardware waste can become uneven through the grinding of the abrasive, and the crushing speed is accelerated;
s4: a hardware waste treatment device is used on the basis of S1, S2 and S3;
the hardware waste treatment device used in the S2 comprises a frame body 1; the inner wall of the top of the frame body 1 is fixedly connected with a motor 2, and the motor 2 is controlled by a controller; the motor 2 is vertically arranged, and a rotating shaft of the motor 2 is fixedly connected with a first rotating shaft 21; the surface of the first rotating shaft 21 is fixedly connected with a first conical gear 22; the right side of the motor 2 is provided with a fixed plate 11 fixedly connected with the inner wall of the top of the frame body 1; the fixed plate 11 is rotatably connected with a transmission shaft 23 which is horizontally arranged; the transmission shaft 23 penetrates through the fixing plate 11; the left end of the transmission shaft 23 is fixedly connected with a second bevel gear 24 meshed with the first bevel gear 22; a second rotating shaft 12 which is rotatably connected to the inner wall of the top of the frame body 1 is arranged on the right side of the fixed plate 11; the second rotating shaft 12 is vertically arranged, and a third bevel gear 25 is fixedly sleeved on the surface of the second rotating shaft 12; the right end of the transmission shaft 23 is fixedly connected with a fourth bevel gear 26 meshed with the third bevel gear 25; the lower end of the second rotating shaft 12 is fixedly connected with a first cylinder 13; the first air cylinder 13 is vertically arranged, and the extending end of the first air cylinder is fixedly connected with the crushing wheel 3; the right side of the fixed plate 11 is provided with an extrusion rod 14; the extrusion rod 14 is fixedly connected to the surface of the transmission shaft 23; the inner wall of the top of the frame body 1 is fixedly connected with a first air bag 15; the first air bag 15 corresponds to the position of the extrusion rod 14, and the first air bag 15 is communicated with the first air cylinder 13; the crushing wheel 3 is divided into an upper wheel 31, a middle wheel 32 and a lower wheel 33; the middle wheel 32 is annular, and grooves are formed in the upper surface and the lower surface of the middle wheel 32; the lower surface of the upper wheel 31 is provided with a first lug 34 corresponding to the groove; the upper surface of the lower wheel 33 is provided with a second bump 35 corresponding to the groove; the first lug 34 and the second lug 35 penetrate into the corresponding grooves, and a first spring 36 is fixedly connected between the first lug 34 and the bottom of each groove and between the second lug 35 and the bottom of each groove; a rotating rod 37 which is horizontally arranged is fixedly connected in the middle wheel 32; the extending end of the first cylinder 13 penetrates through the surface of the upper wheel 31 of the crushing wheel 3 and is fixedly connected to the rotating rod 37, and the extending end of the first cylinder 13 is in contact with the upper wheel 31; the outer surfaces of the upper wheel 31, the middle wheel 32 and the lower wheel 33 are fixedly connected with a wave-shaped crushing blade 38; a crushing cabin 4 is arranged in the frame body 1; the crushing cabin 4 is of circular design; the crushing wheel 3 penetrates into the crushing cabin 4; during the use, the controller control motor 2 rotates, through the meshing of first conical gear 22 and second conical gear 24, drive transmission shaft 23 and rotate, it rotates to drive second pivot 12 through the meshing of third conical gear 25 and fourth conical gear 26, drive first cylinder 13 simultaneously and rotate, transmission shaft 23 rotates, it extrudees 14 and relaxs first air pocket 15 to drive the extrusion pole, make the end that stretches out of first cylinder 13 rotate simultaneously, it reciprocates to drive dwang 37 messenger crushing wheel 3 pivoted simultaneously, handle the five metals waste material in crushing cabin 4 through crushing wheel 3 and crushing sword 38 and the cooperation of crushing cabin 4, and when crushing wheel 3 overall motion, can make upper wheel 31 and lower wheel 33 vibrations respectively when pivoted through the elastic action of first spring 36, make the five metals waste material handle more fully.
In one embodiment of the present invention, the transmission shaft 23 is composed of an elastic shaft 231 and a non-elastic shaft 232; the surface of the elastic shaft 231 is fixedly sleeved with a disc 5; the inner wall of the top of the frame body 1 is fixedly connected with a friction block 51; the bottom of the friction block 51 is provided with a friction groove 52, and the disc 5 slides in the friction groove 52; during the use, motor 2 drives transmission shaft 23 and rotates, when beginning, frictional force between disc 5 and the clutch blocks 51 is greater than the torsion of elastic axis 231, disc 5 does not rotate, along with motor 2's rotation, make torsion increase gradually, disc 5 rotates after torsion is greater than frictional force, drive broken wheel 3 and rotate, motor 2 stops the back, because the torsion effect, disc 5 can slow stop, play the cushioning effect, the abrupt nature that effectively prevents broken wheel 3 stops and leads to broken wheel 3 damaged, the loss of part has been reduced, can strengthen the treatment effect of hardware waste simultaneously.
As an embodiment of the invention, the bottom of the frame body 1 is fixedly connected with two vertically arranged supporting plates 6; the supporting plate 6 is in a T-shaped design; a second air bag 61 is arranged between the supporting plate 6 and the bottom of the crushing cabin 4; the second air bag 61 is fixedly connected to the upper surface of the supporting plate 6; a third rotating shaft 62 which is vertically arranged is arranged between the two supporting plates 6; the lower end of the third rotating shaft 62 is rotatably connected to the bottom of the frame body 1; a gear 63 is fixedly sleeved on the surface of the third rotating shaft 62; the upper surface of the gear 63 is designed to be in an undulated shape; a vibration shaft 64 rotatably connected to the third rotating shaft 62 is arranged above the gear 63; the upper end of the vibration shaft 64 is fixedly connected with a vibration plate 65; the vibration plate 65 is arranged in a circular shape, and the upper surface of the vibration plate is provided with a circular sliding chute; the bottom of the crushing cabin 4 is fixedly connected with a sliding plate 66; the sliding plate 66 slides in the sliding groove; the lower end of the vibration shaft 64 is attached to the upper surface of the gear 63; a fifth bevel gear 16 is fixedly sleeved at the lower end of the first rotating shaft 21; a horizontally arranged transmission spring 17 is arranged in the frame body 1; the left end of the transmission spring 17 is fixedly connected with a sixth bevel gear 18; the sixth bevel gear 18 is meshed with the fifth bevel gear 16; the right end of the transmission spring 17 is rotatably connected to the inner wall of the frame body 1, and the transmission spring 17 is meshed with the gear 63; when in use, the motor 2 drives the first rotating shaft 21 to rotate, and the transmission spring 17 is rotated through the meshing of the fifth conical gear 16 and the sixth conical gear 18, so that the gear 63 is rotated; through gear 63 upper surface cambered surface undulation design, make gear 63 drive vibrations of vibrations board 65 at the rotation in-process, vibrations board 65 drives broken cabin 4 vibrations to make broken cabin 4 vibrations, the processing speed of five metals waste material can be accelerated in the vibrations of broken cabin 4, and the vibrations enable the five metals waste material to handle more thoroughly.
As an embodiment of the present invention, the second air bag 61 is communicated with a second air cylinder 67; the second cylinder 67 is fixedly connected with the right side wall of the frame body 1; the second air cylinder 67 is horizontally arranged, and the driving end of the second air cylinder is fixedly connected to the side wall of the crushing cabin 4; during the use, 4 vibrations in broken cabin can extrude and relax second gasbag 61, make second cylinder 67 drive broken cabin 4 and remove, and the removal in broken cabin 4 can prevent effectively that local five metals waste material from handling the insufficient phenomenon, guarantees the complete processing of five metals waste material.
As an embodiment of the present invention, a cylindrical crushing plate 41 is arranged in the crushing chamber 4; a third air bag 42 is fixedly connected between the crushing plate 41 and the inner wall of the crushing cabin 4; the third air bags 42 are uniformly arranged and are respectively communicated with the grooves corresponding to the first lug 34 and the second lug 35; when in use, the crushing wheel 3 presses and releases the crushing plate 41 to compress and release the third air bag 42 in the moving and vibrating process of the crushing cabin 4; increase the vibration amplitude of the upper wheel 31, the middle wheel 32 and the lower wheel 33 of the crushing wheel 3, accelerate the vibration frequency of the upper wheel 31, the middle wheel 32 and the lower wheel 33 of the crushing wheel 3 simultaneously, make the treatment of hardware waste more thorough, the setting of the third air bag 42 plays a good role in buffering simultaneously, and prevent the crushing cabin 4 and the crushing wheel 3 from moving and the too large damage of vibration amplitude.
As an embodiment of the invention, the bottom surface of the crushing wheel 3 and the inner wall surface of the bottom of the crushing cabin 4 are both provided with protrusions 68; the protrusions 68 are uniformly and alternately arranged; when the metal waste treatment device is used, the protrusions 68 which are uniformly arranged can accelerate the treatment efficiency of metal waste, and the metal waste treatment is ensured to be more thorough.
When the metal waste processing device is used, the metal waste is cut into pieces by the ion cutting machine, the surface of the metal waste is irregularly crushed by the punch, a certain amount of ice-water mixture and abrasive are added into a crushing cabin of the metal waste processing device, and the processed metal waste is introduced into the metal waste processing device; the controller controls the motor 2 to rotate, the transmission shaft 23 is driven to rotate through the meshing of the first bevel gear 22 and the second bevel gear 24, the second rotating shaft 12 is driven to rotate through the meshing of the third bevel gear 25 and the fourth bevel gear 26, the first air cylinder 13 is driven to rotate at the same time, the transmission shaft 23 rotates, the extrusion rod 14 is driven to extrude and release the first air bag 15, the extension end of the first air cylinder 13 rotates while stretching, the rotating rod 37 is driven to enable the crushing wheel 3 to move up and down while rotating, hardware waste in the crushing cabin 4 is treated through the matching of the crushing wheel 3, the crushing blade 38 and the crushing cabin 4, and the upper wheel 31 and the lower wheel 33 can respectively vibrate while rotating through the elastic action of the first spring 36 while the crushing wheel 3 moves integrally, so that the hardware waste is treated more fully; meanwhile, the transmission shaft 23 rotates, when the transmission shaft starts to rotate, the friction force between the disc 5 and the friction block 51 is larger than the torsion force of the elastic shaft 231, the disc 5 does not rotate, the torsion force is gradually increased along with the rotation of the motor 2, when the torsion force is larger than the friction force, the disc 5 rotates to drive the crushing wheel 3 to rotate, after the motor 2 stops, the disc 5 can slowly stop due to the torsion force to play a buffering role, the crushing wheel 3 is effectively prevented from being damaged due to the sudden stop of the crushing wheel 3, the loss of parts is reduced, the treatment effect of hardware waste can be enhanced, meanwhile, the first rotating shaft 21 rotates, the transmission spring 17 rotates through the meshing of the fifth conical gear 16 and the sixth conical gear 18, and the gear 63 rotates; through gear 63 upper surface cambered surface undulation design, make gear 63 drive vibrations of vibrations board 65 at the rotation in-process, vibrations board 65 drives broken cabin 4 vibrations, thereby make 4 vibrations in broken cabin, the processing speed of five metals waste material can be accelerated in the vibrations in broken cabin 4, and the vibrations enable five metals waste material to handle more thoroughly, 4 vibrations in broken cabin can extrude and relax second gasbag 61, make second cylinder 67 drive broken cabin 4 and remove, the removal in broken cabin 4 can effectively prevent local five metals waste material to handle insufficient phenomenon, guarantee the complete processing of five metals waste material. During the movement and vibration of the crushing cabin 4, the crushing wheel 3 presses and releases the crushing plate 41 to compress and release the third air bag 42; increase the last wheel 31 of broken wheel 3, the vibration range of well wheel 32 and lower wheel 33, accelerate the last wheel 31 of broken wheel 3 simultaneously, the vibration frequency of well wheel 32 and lower wheel 33, make the five metals waste material handle more thoroughly, the setting of third gasbag 42 plays good cushioning effect simultaneously, prevent that broken cabin 4 and broken wheel 3 from removing and the too big quilt of vibration range is destroyed, and the arch 68 of evenly arranging can accelerate the treatment effeciency of five metals waste material, guarantee that the five metals waste material handles more thoroughly.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are described in the specification and illustrated only to illustrate the principle of the present invention, but that various changes and modifications may be made therein without departing from the spirit and scope of the present invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The hardware waste recycling treatment process is characterized by comprising the following steps: the process comprises the following steps:
s1: cutting the hardware waste into pieces by using a plasma cutting machine, and irregularly crushing the surface of the hardware waste by using a punch;
s2: adding a quantitative ice-water mixture into a crushing cabin in the hardware waste treatment device;
s3: adding quantitative abrasive into a crushing cabin in the hardware waste treatment device in the S2, wherein the abrasive is made of cubic boron nitride material;
s4: a hardware waste treatment device is used on the basis of S1, S2 and S3;
the hardware waste treatment device used in S2 comprises a frame body (1); the inner wall of the top of the frame body (1) is fixedly connected with a motor (2), and the motor (2) is controlled by a controller; the motor (2) is vertically arranged, and a rotating shaft of the motor (2) is fixedly connected with a first rotating shaft (21); the surface of the first rotating shaft (21) is fixedly connected with a first conical gear (22); the right side of the motor (2) is provided with a fixed plate (11) fixedly connected with the inner wall of the top of the frame body (1); the fixed plate (11) is rotatably connected with a transmission shaft (23) which is horizontally arranged; the transmission shaft (23) penetrates through the fixing plate (11); the left end of the transmission shaft (23) is fixedly connected with a second bevel gear (24) meshed with the first bevel gear (22); a second rotating shaft (12) which is rotatably connected to the inner wall of the top of the frame body (1) is arranged on the right side of the fixed plate (11); the second rotating shaft (12) is vertically arranged, and a third bevel gear (25) is fixedly sleeved on the surface of the second rotating shaft (12); the right end of the transmission shaft (23) is fixedly connected with a fourth bevel gear (26) meshed with the third bevel gear (25); the lower end of the second rotating shaft (12) is fixedly connected with a first air cylinder (13); the first cylinder (13) is vertically arranged, and the extending end of the first cylinder is fixedly connected with a crushing wheel (3); an extrusion rod (14) is arranged on the right side of the fixed plate (11); the extrusion rod (14) is fixedly connected to the surface of the transmission shaft (23); the inner wall of the top of the frame body (1) is fixedly connected with a first air bag (15); the first air bag (15) corresponds to the position of the extrusion rod (14), and the first air bag (15) is communicated with the first air cylinder (13); the crushing wheel (3) is divided into an upper wheel (31), a middle wheel (32) and a lower wheel (33); the middle wheel (32) is annular, and grooves are formed in the upper surface and the lower surface of the middle wheel (32); the lower surface of the upper wheel (31) is provided with a first bump (34) corresponding to the groove; the upper surface of the lower wheel (33) is provided with a second bump (35) corresponding to the groove; the first lug (34) and the second lug (35) penetrate into the corresponding grooves, and a first spring (36) is fixedly connected between the first lug (34) and the bottom of each groove and between the second lug (35) and the bottom of each groove; a rotating rod (37) which is horizontally arranged is fixedly connected in the middle wheel (32); the extending end of the first cylinder (13) penetrates through the surface of an upper wheel (31) of the crushing wheel (3) and is fixedly connected to the rotating rod (37), and the extending end of the first cylinder (13) is in contact with the upper wheel (31); the outer surfaces of the upper wheel (31), the middle wheel (32) and the lower wheel (33) are fixedly connected with a wave-shaped crushing blade (38); a crushing cabin (4) is arranged in the frame body (1); the crushing cabin (4) is of circular design; the crushing wheel (3) penetrates into the crushing cabin (4); controller control motor (2) rotate, accessible transmission shaft (23) and dwang (37) drive broken wheel (3) and rotate, transmission shaft (23) drive squeeze bar (14) extrusion and relax first gasbag (15) simultaneously, reciprocate through first cylinder (13) messenger broken wheel (3) pivoted simultaneously, handle the five metals waste material in broken cabin (4) through the cooperation of broken wheel (3) and broken sword (38) and broken cabin (4), and when broken wheel (3) global motion, can make upper wheel (31) of broken wheel (3) through the elastic action of first spring (36), well wheel (32) and lower wheel (33) shake respectively, it is more abundant to make the five metals waste material handle.
2. The hardware waste recycling and treating process according to claim 1, characterized in that: the transmission shaft (23) is composed of an elastic shaft (231) and a non-elastic shaft (232); the surface of the elastic shaft (231) is fixedly sleeved with a disc (5); the inner wall of the top of the frame body (1) is fixedly connected with a friction block (51); the bottom of the friction block (51) is provided with a friction groove (52), and the disc (5) slides in the friction groove (52); motor (2) drive transmission shaft (23) and rotate, make disc (5) slide in friction groove (52), through the torsion of elastic shaft (231), can realize the buffering to broken round of (3) crushing in-process, prevent broken round of (3) damage, can improve the treatment effect of five metals waste material simultaneously.
3. The hardware waste recycling and treating process according to claim 1, characterized in that: the bottom of the frame body (1) is fixedly connected with two vertically arranged supporting plates (6); the supporting plate (6) is in a T-shaped design; a second air bag (61) is arranged between the support plate (6) and the bottom of the crushing cabin (4); the second air bag (61) is fixedly connected to the upper surface of the supporting plate (6); a third rotating shaft (62) which is vertically arranged is arranged between the two supporting plates (6); the lower end of the third rotating shaft (62) is rotatably connected to the bottom of the frame body (1); a gear (63) is fixedly sleeved on the surface of the third rotating shaft (62); the upper surface of the gear (63) is designed to be undulated; a vibration shaft (64) which is rotatably connected with the third rotating shaft (62) is arranged above the gear (63); the upper end of the vibration shaft (64) is fixedly connected with a vibration plate (65); the vibration plate (65) is arranged in a circular shape, and the upper surface of the vibration plate is provided with a circular sliding chute; the bottom of the crushing cabin (4) is fixedly connected with a sliding plate (66); the sliding plate (66) slides in the sliding groove; the lower end of the vibration shaft (64) is attached to the upper surface of the gear (63); a fifth conical gear (16) is fixedly sleeved at the lower end of the first rotating shaft (21); a horizontally arranged transmission spring (17) is arranged in the frame body (1); the left end of the transmission spring (17) is fixedly connected with a sixth bevel gear (18); the sixth bevel gear (18) is meshed with the fifth bevel gear (16); the right end of the transmission spring (17) is rotatably connected to the inner wall of the frame body (1), and the transmission spring (17) is meshed with the gear (63); motor (2) drive first pivot (21) and rotate, make drive spring (17) rotate through fifth conical gear (16) and sixth conical gear (18) to make gear (63) rotate, through gear (63) upper surface cambered surface undulation design, make vibrations board (65) drive broken cabin (4) vibrations, thereby make the five metals waste material handle more thoroughly.
4. The hardware waste recycling and treating process according to claim 3, characterized in that: the second air bag (61) is communicated with a second air cylinder (67); the second cylinder (67) is fixedly connected to the right side wall of the frame body (1); the second air cylinder (67) is horizontally arranged, and the driving end of the second air cylinder is fixedly connected to the side wall of the crushing cabin (4); the second air bag (61) can be extruded and loosened by the vibration of the crushing cabin (4), so that the second air cylinder (67) drives the crushing cabin (4) to move, and the complete treatment of the hardware waste is ensured.
5. The hardware waste recycling and treating process according to claim 1, characterized in that: a cylindrical crushing plate (41) is arranged in the crushing cabin (4); a third air bag (42) is fixedly connected between the crushing plate (41) and the inner wall of the crushing cabin (4); the third air bags (42) are uniformly arranged and are respectively communicated with the corresponding grooves of the first lug (34) and the second lug (35); in the moving and vibrating process of the crushing cabin (4), the crushing wheel (3) extrudes and loosens the crushing plate (41) to compress and loosen the third air bag (42), so that the vibration amplitude of the upper wheel (31), the middle wheel (32) and the lower wheel (33) of the crushing wheel (3) is increased, and the hardware waste is more thoroughly treated and simultaneously has the buffering effect.
6. The hardware waste recycling and treating process according to claim 1, characterized in that: the bottom surface of the crushing wheel (3) and the inner wall surface of the bottom of the crushing cabin (4) are both provided with bulges (68); the bulges (68) are uniformly and alternately arranged, so that the treatment efficiency of the hardware waste can be improved.
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