CN109221995A - The preparation method of tomato block can - Google Patents
The preparation method of tomato block can Download PDFInfo
- Publication number
- CN109221995A CN109221995A CN201811179417.3A CN201811179417A CN109221995A CN 109221995 A CN109221995 A CN 109221995A CN 201811179417 A CN201811179417 A CN 201811179417A CN 109221995 A CN109221995 A CN 109221995A
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- Prior art keywords
- tomato
- preparation
- block
- sealing
- tomato block
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- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- 235000007688 Lycopersicon esculentum Nutrition 0.000 title claims abstract description 85
- 238000002360 preparation method Methods 0.000 title claims abstract description 33
- 240000003768 Solanum lycopersicum Species 0.000 title claims description 80
- 238000001816 cooling Methods 0.000 claims abstract description 13
- 238000011049 filling Methods 0.000 claims abstract description 10
- 238000007789 sealing Methods 0.000 claims description 24
- 241001465754 Metazoa Species 0.000 claims description 5
- 206010033546 Pallor Diseases 0.000 claims description 4
- 244000061458 Solanum melongena Species 0.000 claims description 3
- 235000002597 Solanum melongena Nutrition 0.000 claims description 3
- 206010053615 Thermal burn Diseases 0.000 claims 1
- 238000000034 method Methods 0.000 abstract description 19
- 230000001954 sterilising effect Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000004659 sterilization and disinfection Methods 0.000 abstract description 10
- 241000227653 Lycopersicon Species 0.000 abstract 5
- 230000008569 process Effects 0.000 description 9
- 235000013305 food Nutrition 0.000 description 6
- 238000005457 optimization Methods 0.000 description 5
- VEXZGXHMUGYJMC-UHFFFAOYSA-N Hydrochloric acid Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 235000013399 edible fruits Nutrition 0.000 description 4
- 238000004321 preservation Methods 0.000 description 4
- 239000002994 raw material Substances 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 3
- 238000005265 energy consumption Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 239000002699 waste material Substances 0.000 description 3
- 241000726221 Gemma Species 0.000 description 2
- 206010027146 Melanoderma Diseases 0.000 description 2
- 230000008901 benefit Effects 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000010438 heat treatment Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 238000000926 separation method Methods 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 244000012254 Canarium album Species 0.000 description 1
- 235000009103 Canarium album Nutrition 0.000 description 1
- 241000238631 Hexapoda Species 0.000 description 1
- 241000607479 Yersinia pestis Species 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 230000004888 barrier function Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000002224 dissection Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 235000011194 food seasoning agent Nutrition 0.000 description 1
- -1 for example Substances 0.000 description 1
- 238000002372 labelling Methods 0.000 description 1
- 238000005360 mashing Methods 0.000 description 1
- 230000000050 nutritive effect Effects 0.000 description 1
- 238000004806 packaging method and process Methods 0.000 description 1
- 238000009928 pasteurization Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 235000015067 sauces Nutrition 0.000 description 1
- 210000000697 sensory organ Anatomy 0.000 description 1
- 239000002893 slag Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 238000010025 steaming Methods 0.000 description 1
- 230000009466 transformation Effects 0.000 description 1
- 230000009261 transgenic effect Effects 0.000 description 1
- 235000013311 vegetables Nutrition 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000004260 weight control Methods 0.000 description 1
Classifications
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L19/00—Products from fruits or vegetables; Preparation or treatment thereof
- A23L19/03—Products from fruits or vegetables; Preparation or treatment thereof consisting of whole pieces or fragments without mashing the original pieces
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23V—INDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
- A23V2002/00—Food compositions, function of food ingredients or processes for food or foodstuffs
Landscapes
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Preparation Of Fruits And Vegetables (AREA)
Abstract
The present invention relates to tinned tomatoes production technical fields, are a kind of preparation methods of tomato block can, sequentially carry out as follows: stripping and slicing, filling, steam exhaust-gas, vacuum seal, high pressure sterilization and cooling.The preparation method of tomato block can of the present invention can be completed by carrying out steam exhaust-gas, vacuum seal, high pressure sterilization and cooling to tomato block, compared to the prior art, preparation method technique of the present invention is more simplified, and it can be improved tomato block can yield, added value of product is improved, enterprise's production cost is reduced.
Description
Technical field
The present invention relates to tinned tomatoes production technical fields, are a kind of preparation methods of tomato block can.
Background technique
Tomato products are the agricultural product of widespread demand in world wide, from the trade of world vegetables over the years and its product
From the point of view of scale, tomato products volume of trade has leapt to third place in the world.China is as maximum tomato product exported country in the world, from new
The tomato products of boundary outlet have accounted for the 70% of national export volume, account for 30% of quantum of world trade or so.However tomato in China
Deep processing level is low, and leading products are only the catsup of primary processing, is exported and is gone abroad in the form of drum raw material sauce, then carried out
OEM processing, every 7 tons of tomatoes could produce 1 ton of catsup, and not only energy consumption is high, at high cost but also right for this tomato processing mode
For domestic enterprise, creation brand and raising market competition advantage difficulty are big.In addition, some countries are by improving skill in recent years
Art trade barrier limit the entrance of Tomato in China product, as importer requires to provide tomato non-transgenic certificate.These limitations,
Show that tomato in China secondary industry is badly in need of turning to industry chain (supply chain) by simple preliminary working to extend, product variety is from single catsup to product
Kind development in pluralism, the pattern transformation that sale pattern is laid equal stress on from single exported country to the home and abroad market Liang Ge.
The Chinese patent application file of Publication No. 107223916 discloses a kind of system of suction type seasoning tomato block can
Preparation Method, main technique be the peeling of tomato stalk, stripping and slicing, suction type mixing preparation, microwave disinfection, filling, vacuum seal, by
Grade cooling etc., the process flow is more many and diverse.
Summary of the invention
The present invention provides a kind of preparation methods of tomato block can, overcome the defects of the prior art, and can have
Effect solves the problems, such as existing tomato block can preparation method there are processes many and diverse.
The technical scheme is that realized by following measures: a kind of preparation method of tomato block can is pressed
Method progress: the first step is stated, by stalk and the tomato that cleans up is removed the peel, and stripping and slicing after peeling, the tomato block that stripping and slicing is obtained fills
It is filled in Can container, the filling Can container finished is sealed in advance then and obtains pre- sealing can；Second step is arranged using steam
Gas in pre- sealing can is all discharged gas mode；Third step, the pre- sealing can that exhaust is finished carry out vacuum seal
Obtain sealing can；4th step, by sealing can in the steaming that pressure is 0.12MPa to 0.2MPa, temperature is 120 DEG C to 121 DEG C
It is sterilized in vapour, then obtains tomato block can after cooling down.
Here is the further optimization and/or improvements to invention technology described above scheme:
In above-mentioned second step, the pre- can that seals is sequentially at 90 DEG C to 95 DEG C, 98 DEG C to 100 DEG C and 95 DEG C to 98 DEG C of steam ambient
Middle exhaust.
Above-mentioned tomato is the tomato of summer crop field natural maturity.
Above-mentioned peeling mode removes the peel mode using steam blanching.
The tomato skin that the above-mentioned first step obtains is used for animal feed after collecting.
The preparation method of tomato block can of the present invention is by carrying out steam exhaust-gas, vacuum seal, high pressure to tomato block
Sterilization and cooling can be completed, and compared to the prior art, preparation method technique of the present invention is more simplified, and can be improved
Tomato block can yield improves added value of product, reduces enterprise's production cost.
Detailed description of the invention
Attached drawing 1 is process flow chart of the invention.
Specific embodiment
The present invention is not limited by the following examples, can determine according to the technique and scheme of the present invention with actual conditions specific
Embodiment.It is previously mentioned various chemical reagent and chemical article in the present invention unless otherwise specified, is public in the prior art
Know common chemical reagent and chemical article；Percentage in the present invention does not have specified otherwise such as, is mass percent；This hair
It is the aqueous solution that solvent is water, for example, hydrochloric acid solution is aqueous hydrochloric acid solution if the solution in bright is without specified otherwise；This
Room temperature, room temperature in invention refer generally to 15 DEG C to 25 DEG C of temperature, are commonly defined as 25 DEG C.
The present invention will be further described below with reference to examples:
Embodiment 1: the preparation method of the tomato block can carries out as follows: the first step, by stalk and kind that cleans up
Eggplant peeling, stripping and slicing after peeling, the tomato block that stripping and slicing is obtained is filling into Can container, then by the filling Can container finished
Pre- sealing obtains pre- sealing can；The gas in pre- sealing can is all discharged using steam exhaust-gas mode for second step；Third
The pre- sealing can that exhaust finishes is carried out vacuum seal and obtains sealing can by step；4th step, will seal can in pressure is
It is sterilized in 0.12MPa to 0.2MPa, the steam that temperature is 120 DEG C to 121 DEG C, then obtains tomato block can after cooling down.
As shown in Fig. 1, the present invention provides a kind of different from the prior art (Chinese patent of Publication No. 107223916
Application documents) tomato block can preparation method, i.e. the tomato block that will obtain by stripping and slicing of the present invention is directly filling, without into
Row suction type mixing preparation, and after sterilization process is placed in vacuum seal process, tomato and tank can be killed simultaneously in this way
The bacterium that head container carries, and when the present invention uses the wet sterilization of the temperature and pressure, it can kill quickly various thin
The gemma of bacterium and its highly heat-resistant guarantees the quality of product；And traditional can preparation method is overcome using high-temperature heating sterilization
The disadvantages of tissue caused by technology is soft rotten, sense organ acceptance is poor, long sterilizing time, high energy consumption, sterilization process is once completed, and is not necessarily to
Re-pasteurization；In addition, when the preparation method using tomato block can of the present invention produces can, before cooling without step by step
Cooling, i.e. the method for the invention compared to the prior art, and reduce a procedure, and reduce the required energy consumption of cooling, by
This is it is found that the preparation method technique of tomato block can of the present invention is more simplified.
Under the premise of above-mentioned, when producing tomato block can using the preparation method of tomato block can of the present invention, every 2 tons
1 ton of tomato block can of tomato production, output increased which thereby enhance added value of product, reduce enterprise's production cost.
Mainly kitchen uses tomato block can obtained by preparation method using tomato block can of the present invention after food and drink.
Embodiment 2: the preparation method of the tomato block can, carry out as follows: the first step by stalk and cleans up
Tomato peeling, stripping and slicing after peeling, the tomato block that stripping and slicing is obtained is filling into Can container, then by the filling can finished
Container seals in advance obtains pre- sealing can；The gas in pre- sealing can is all discharged using steam exhaust-gas mode for second step；
The pre- sealing can that exhaust finishes is carried out vacuum seal and obtains sealing can by third step；4th step, by sealing can in pressure
It is sterilized in the steam for being 120 DEG C or 121 DEG C for 0.12MPa or 0.2MPa, temperature, then obtains tomato block can after cooling down.
Embodiment 3: pre- to seal can sequentially in 90 DEG C to 95 DEG C (preheatings in second step as the optimization of above-described embodiment
Area), be vented in the steam ambient of 98 DEG C to 100 DEG C (high-temperature regions) and 95 DEG C to 98 DEG C (heat preservation zone).
In embodiment 3, it is vented by heating pre- sealing can sequentially in preheating zone, high-temperature region and heat preservation zone, not only may be used
The gas in can and its content is excluded completely, and tomato is avoided to be constantly in hot environment (high-temperature region), with reduction kind
The nutritive loss of eggplant.
Embodiment 4: as the optimization of above-described embodiment, tomato is the tomato of summer crop field natural maturity.
Embodiment 5: as the optimization of above-described embodiment, mode is removed the peel using steam blanching and removes the peel mode.
Embodiment 6: as the optimization of above-described embodiment, the tomato skin that the first step obtains is used for animal feed after collecting.It should
Process realizes green production, prevents environmental pollution caused by tomato waste discharge, while improving the benefit of tomato waste
With rate, turn waste into wealth, improves the added value of tomato, lengthening manufacturing chain.
Embodiment 7: as shown in Fig. 1, the preparation method of tomato block can carries out as follows:
Supplementary material purchase: choose the plantation of crop field built, natural maturity, the fresh food tomato manually picked be raw material, former fruit pH value
4.0 to 4.5, soluble solids content (in terms of refractometry) 3.8% to 5%, compression resistance 35N to 60N is transported using plastic crate
Defeated, every frame controls weight 19kg to 21kg, and the transport storage and transportation time must not exceed 48h；
The artificial separation of raw material: Chinese olive, rotten fruit, insect pest fruit and the exogenous impurity etc. in fresh food tomato are rejected；
Be bubbled trough washery fruit to select: raw material enters bubble type rinse bath after artificial separation and is cleaned, then is set by high-position lifting
It is standby to be sent into stalk process；
Stalk: carpopodium, blackspot in removal fresh food tomato；
Steam blanching peeling: the raw tomatoes material of stalk is sent to vaporium, and the raw tomatoes material after scalding skin is removed the peel by round brush, tomato skin
Slag enters mashing recyclable device, is used for feed；
Stripping and slicing is selected: the fresh food tomato after peeling being sent into vegetable-chopper, size is 2cm * 2cm, and is manually chosen again
The impurity such as small holes caused by worms, blackspot are carried out and are picked out, the fresh food tomato of stripping and slicing is fitted into can to (Weight control exists by choosing
3.8Kg is between 3.9Kg), and can lid is covered in advance, prevent content during subsequent heat from splashing out；
Steam exhaust-gas: the can sealed in advance is successively passed through into the preheating zone of 90 DEG C to 95 DEG C steam, the height of 98 DEG C to 100 DEG C steam
The heat preservation zone of warm area, 95 DEG C to 98 DEG C steam, heats can content by the steam in each area；When can is from heat preservation zone
When sending out, exhaust process is completed, can is sealed.
Sealing: sealing slack tank before sealer booting, and dissection tank body checks tightness >=55%, repeatedly connects rate >=55%, complete
Whole rate >=65% can be produced normally, checked within every 4 hours in production and once seen whether reach requirement.
High pressure sterilization: can enters high-pressure sterilizing pot after vacuum seal, warm in pot under the pressure of 0.12MPa
Degree under this vapor (steam) temperature, can kill the gemma of various bacteriums and its highly heat-resistant quickly, guarantee the matter of product up to 121 DEG C
It measures, then cooling treatment.
Packaging, storage: carrying out coding, labeling, vanning, winder and stacking as requested, hang up mark, is put in storage.
In conclusion the preparation method of tomato block can of the present invention is by carrying out steam exhaust-gas, vacuum to tomato block
Sealing, high pressure sterilization and cooling can be completed, and compared to the prior art, preparation method technique of the present invention is more simplified, and
And can be improved tomato block can yield, added value of product is improved, enterprise's production cost is reduced.
The above technical features constitute embodiments of the present invention, can basis with stronger adaptability and implementation result
Actual needs increases and decreases non-essential technical characteristic, to meet the needs of different situations.
Claims (8)
1. a kind of preparation method of tomato block can, it is characterised in that carry out as follows: the first step by stalk and is cleaned dry
Net tomato peeling, stripping and slicing after peeling, the tomato block that stripping and slicing is obtained is filling into Can container, then by the filling tank finished
Head container seals in advance obtains pre- sealing can；Second step is all arranged the gas in pre- sealing can using steam exhaust-gas mode
Out；The pre- sealing can that exhaust finishes is carried out vacuum seal and obtains sealing can by third step；4th step exists sealing can
It is sterilized in the steam that pressure is 0.12MPa to 0.2MPa, temperature is 120 DEG C to 121 DEG C, then obtains tomato block tank after cooling down
Head.
2. the preparation method of tomato block can according to claim 1, it is characterised in that in second step, it is pre- seal can according to
Sequence is vented in 90 DEG C to 95 DEG C, 98 DEG C to 100 DEG C and 95 DEG C to 98 DEG C of steam ambient.
3. the preparation method of tomato block can according to claim 1 or 2, it is characterised in that tomato is that summer crop field is natural
Mature tomato.
4. the preparation method of tomato block can according to claim 1 or 2, it is characterised in that peeling mode uses steam heat
Scald peeling mode.
5. the preparation method of tomato block can according to claim 3, it is characterised in that peeling mode uses steam blanching
Peeling mode.
6. the preparation method of tomato block can described according to claim 1 or 2 or 5, it is characterised in that kind that the first step obtains
Eggplant skin is used for animal feed after collecting.
7. the preparation method of tomato block can according to claim 3, it is characterised in that the tomato skin that the first step obtains is received
Animal feed is used for after collection.
8. the preparation method of tomato block can according to claim 4, it is characterised in that the tomato skin that the first step obtains is received
Animal feed is used for after collection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811179417.3A CN109221995A (en) | 2018-10-10 | 2018-10-10 | The preparation method of tomato block can |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811179417.3A CN109221995A (en) | 2018-10-10 | 2018-10-10 | The preparation method of tomato block can |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109221995A true CN109221995A (en) | 2019-01-18 |
Family
ID=65055600
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811179417.3A Pending CN109221995A (en) | 2018-10-10 | 2018-10-10 | The preparation method of tomato block can |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109221995A (en) |
Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201709355U (en) * | 2010-06-28 | 2011-01-19 | 湛江市鸿威科技有限公司 | Tin sterilization machine |
| CN102550647A (en) * | 2012-02-15 | 2012-07-11 | 陈其钢 | Tomato can and production method thereof |
| CN103569391A (en) * | 2012-12-31 | 2014-02-12 | 陈其钢 | Cold filling vacuum opening sealing process for tomato block cans |
| CN103719234A (en) * | 2012-10-10 | 2014-04-16 | 陈其钢 | Canned tomato and preparation process thereof |
| CN104126846A (en) * | 2014-07-30 | 2014-11-05 | 徐州市坤元食品有限公司 | Heat peeling method of tomato fruits |
| CN104982853A (en) * | 2015-06-12 | 2015-10-21 | 新疆冠农果茸集团股份有限公司 | Method for preparing canned diced tomatoes |
| CN205284913U (en) * | 2015-12-10 | 2016-06-08 | 天津威晟番茄制品有限公司 | Tomato is evaporated and scalds and vacuum treatment installation |
| CN106360464A (en) * | 2016-08-29 | 2017-02-01 | 宁波秀可食品有限公司 | Preparation method of canned cherry tomatoes |
| CN107223916A (en) * | 2016-03-24 | 2017-10-03 | 新疆中亚食品研发中心(有限公司) | A kind of preparation method of suction type seasoning tomato block can |
| CN108618017A (en) * | 2017-03-16 | 2018-10-09 | 新疆康美瑞农业发展有限公司 | A kind of peeled tomato and its production method of tinplate packaging |
-
2018
- 2018-10-10 CN CN201811179417.3A patent/CN109221995A/en active Pending
Patent Citations (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201709355U (en) * | 2010-06-28 | 2011-01-19 | 湛江市鸿威科技有限公司 | Tin sterilization machine |
| CN102550647A (en) * | 2012-02-15 | 2012-07-11 | 陈其钢 | Tomato can and production method thereof |
| CN103719234A (en) * | 2012-10-10 | 2014-04-16 | 陈其钢 | Canned tomato and preparation process thereof |
| CN103569391A (en) * | 2012-12-31 | 2014-02-12 | 陈其钢 | Cold filling vacuum opening sealing process for tomato block cans |
| CN104126846A (en) * | 2014-07-30 | 2014-11-05 | 徐州市坤元食品有限公司 | Heat peeling method of tomato fruits |
| CN104982853A (en) * | 2015-06-12 | 2015-10-21 | 新疆冠农果茸集团股份有限公司 | Method for preparing canned diced tomatoes |
| CN205284913U (en) * | 2015-12-10 | 2016-06-08 | 天津威晟番茄制品有限公司 | Tomato is evaporated and scalds and vacuum treatment installation |
| CN107223916A (en) * | 2016-03-24 | 2017-10-03 | 新疆中亚食品研发中心(有限公司) | A kind of preparation method of suction type seasoning tomato block can |
| CN106360464A (en) * | 2016-08-29 | 2017-02-01 | 宁波秀可食品有限公司 | Preparation method of canned cherry tomatoes |
| CN108618017A (en) * | 2017-03-16 | 2018-10-09 | 新疆康美瑞农业发展有限公司 | A kind of peeled tomato and its production method of tinplate packaging |
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|---|
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| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190118 |
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