Differential two-speed rotary pelleting machine and prilling process
The invention belongs to relate to and a kind ofly make the full-bodied composite fertilizer's liquation that has a suspension particle, belong to comminutor and make the field smoothly by the mechanical device of prilling spry.
Background technology of the present invention: existing centrifugal granulator drives the prilling spry rotation by the main shaft that is vertically mounted in the transmission mechanism; fused solution by feed system to shower nozzle bottom; under action of centrifugal force; fused solution is the hyperbolic wire and is attached at the shower nozzle inwall and rotates synchronously with shower nozzle; under action of centrifugal force; spray the spray orifice of fused solution from the shower nozzle generatrix, the jet chance air of ejection is broken into and drips, the poly-spherical particle that becomes in the landing process.Adjust the rotating speed of inlet amount and shower nozzle, can obtain required centrifugate layer thickness, the thickness of centrifugal liquid layer has determined the radius of jet injection and the diameter of particle, that is to say that the liquid layer thickness of existing centrifugal granulating shower nozzle inside is the key of granulation quality.But then can't obtain expected effect with above-mentioned technology for the full-bodied composite fertilizer's liquation that has suspended particulate.Reason is that existing comminutor can't overcome the blocked problem of spray orifice, will have a strong impact on the quality of granulation and the discharging that increases dust and strengthen injection diameter.Simultaneously, strengthen injection diameter and can not thoroughly solve the blocked problem of spray orifice, because the plastic properties that the liquation of melt method combination process has time to time change than the viscosity and the compound mixture thereof of high thousands of times of single urea.
Purpose of design of the present invention: design a kind of full-bodied composite fertilizer's liquation that has suspension particle differential two-speed rotary pelleting machine by prilling spry smoothly that makes.
Design of the present invention: the present invention is different with the granulation principle of centrifugal granulator; adopt and settle two independently rotating mechanisms on the same axle center; the drive prilling spry of outer rim; inner drive distributing device; two mechanisms work on same axle center, finish liquation from entering into the process of ejection shower nozzle by adjusting rotating speed separately and turning to.Its organization plan: differential two-speed rotary pelleting machine; it comprises prilling spry (13); feed pipe flange (9) combines as a whole with feed pipe (15); column (10) upper end connects with feed pipe flange (9); the lower end connects with housing (1); main shaft (4) adopts bearing (2) to be positioned at housing (1); prilling spry (13) connects with the shower nozzle flange (12) that is positioned at the main shaft lower end; spindle pulley (3) is positioned at the top of main shaft and is dragged by variable-frequency motor; distributing device hollow shaft (8) adopts graphite bearing (5) to be positioned at main shaft; distributing device belt pulley (6) is positioned at distributing device hollow shaft top and is dragged by variable-frequency motor; graphite bearing (5) end face that is positioned at distributing device hollow shaft (8) bottom touches mutually with the shaft shoulder of distributing device hollow shaft (8) and makes itself and fused solution sealing by being positioned at several springs (7) on the distributing device belt pulley (6) and spring capping (16); the lower flange of distributing device hollow shaft connects with shower nozzle distributing device (14); distributing device hollow shaft (8) is enclosed within feed pipe (15) and goes up and leave the gap all around, adjusts column (10) and makes feed pipe (15) concentric with distributing device hollow shaft (8).Main shaft (4) and distributing device hollow shaft (8) can be in the same way or counter-rotating.Boss in the distributing device belt pulley (6) touches mutually with the upper surface of the graphite bearing that is positioned at distributing device hollow shaft top (5), the lower surface of its graphite bearing is positioned on the Baltimore groove platform on main shaft top, and touch mutually with Baltimore groove platform on main shaft (4) bottom upper surface that is positioned at the graphite bearing (5) of distributing device hollow shaft bottom.
The present invention compares with background technology, adopt and settle two independently rotating mechanisms on the same axle center, the drive prilling spry of outer rim, inner drive distributing device, two technical schemes that mechanism works on same axle center have realized making the full-bodied composite fertilizer's liquation of suspension particle that has smoothly by the prilling spry granulation.
Description of drawings:
Fig. 1 is a structural representation of the present invention.
1 couple of the present invention does with narration in conjunction with the accompanying drawings.
Embodiment 1: feed pipe flange (9) welds or spins with feed pipe (15) and is one, adjusting the two ends of column (10) adopts nut (11) to be connected with housing (1) outer with feed pipe flange (9) respectively, make feed pipe concentric by adjusting column (10) with distributing device hollow shaft (8), distributing device hollow shaft (8) is installed in the main shaft (4), and it rotates up and down bearing (5) is the resin pickup graphite bearing.Boss in the distributing device belt pulley (16) touches mutually with the upper surface of the graphite bearing that is positioned at distributing device hollow shaft top (5), the lower surface of its graphite bearing is positioned on the Baltimore groove platform on main shaft top, touch mutually with Baltimore groove platform on main shaft (4) bottom upper surface that is positioned at the graphite bearing (5) of distributing device hollow shaft bottom, and make itself and fused solution sealing by several springs (7).Distributing device hollow shaft (8) drags (not marking among the figure) by motor, its underpart flange and shower nozzle distributing device (14) connect, main shaft (4) is bound up in the housing (1) by bearing (2), main shaft drags (not marking among the figure) by motor, main shaft lower nozzle flange (12) connects prilling spry (13), two motors can be in the same way or counter-rotating, and motor is by separately its rotating speed of Frequency Converter Control.Operation principle: high viscosity fusion composite fertilizer liquation enters in the prilling spry (13) by feed pipe (15), variable-frequency motor drives distributing device hollow shaft (8) rotation by distributing device belt pulley (6), and the distributing device hollow shaft then drives liquation that distributing device (14) will be arranged in prilling spry and distributes its spray orifice that smoothly liquation is passed through prilling spry that matches with the mechanism that drives the prilling spry rotation is sprayed; Variable-frequency motor drives main shaft (4) rotation by spindle pulley (3), and main shaft drives prilling spry (13) rotation by shower nozzle flange (12), and its spray orifice that passes through that enters in the shower nozzle is entered but moulding in the medium of air cooling.
Embodiment 2: adopt and settle two independently rotating mechanisms on the same axle center, the drive prilling spry of outer rim, inner drive distributing device, two mechanisms work on same axle center, finish liquation from entering into the process of ejection shower nozzle by adjusting rotating speed separately and turning to.