CN109202360A - A kind of tooling suitable for test plate (panel) comprehensive welding - Google Patents
A kind of tooling suitable for test plate (panel) comprehensive welding Download PDFInfo
- Publication number
- CN109202360A CN109202360A CN201811452892.3A CN201811452892A CN109202360A CN 109202360 A CN109202360 A CN 109202360A CN 201811452892 A CN201811452892 A CN 201811452892A CN 109202360 A CN109202360 A CN 109202360A
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- CN
- China
- Prior art keywords
- panel
- test plate
- support plate
- steel
- plate
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
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- 238000012360 testing method Methods 0.000 title claims abstract description 57
- 238000003466 welding Methods 0.000 title claims abstract description 53
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 50
- 239000010959 steel Substances 0.000 claims abstract description 50
- 238000003825 pressing Methods 0.000 claims abstract description 9
- 235000008331 Pinus X rigitaeda Nutrition 0.000 claims description 5
- 235000011613 Pinus brutia Nutrition 0.000 claims description 5
- 241000018646 Pinus brutia Species 0.000 claims description 5
- 230000006835 compression Effects 0.000 claims description 2
- 238000007906 compression Methods 0.000 claims description 2
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 238000000034 method Methods 0.000 description 4
- 229910000746 Structural steel Inorganic materials 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000004807 localization Effects 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
- 230000003746 surface roughness Effects 0.000 description 1
- 238000012549 training Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K37/00—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups
- B23K37/04—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work
- B23K37/0408—Auxiliary devices or processes, not specially adapted to a procedure covered by only one of the preceding main groups for holding or positioning work for planar work
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- Physics & Mathematics (AREA)
- Optics & Photonics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The invention discloses a kind of toolings suitable for test plate (panel) comprehensive welding, including the upper beam, column and underbeam being arranged in pairs；The upper I-steel and upper angle steel for forming test plate (panel) horizontal bearing structure are equipped between the upper beam, upper I-steel is equipped with upper rail support plate；The cross track support plate for forming test plate (panel) lateral bearing structure and lateral angle steel are equipped between two column, wherein being equipped with side angle steel by the side of a column, side angle steel and column form the vertical bearing structure of test plate (panel)；The lower I-steel and lower angle steel for forming test plate (panel) horizontal bearing structure are equipped between two underbeam, lower I-steel is equipped with lower railway support plate；The pressing device for fixing test plate (panel) is equipped on the upper rail support plate, cross track support plate, lower railway support plate and column.The present invention is able to satisfy the requirement when welding of different welding position test plate (panel)s, has manufacturing expense low, and the place that test weld occupies is small, strong operability and safe and reliable feature.
Description
Technical field
The present invention relates to a kind of welding tooling, especially a kind of tooling suitable for test plate (panel) comprehensive welding.
Background technique
Steel construction need to carry out the works such as qualification of welding procedure, welders training examination and productivity welding before formal welding
Make.When test plate (panel) welds, the welding of abutment joint and angle seam flat, horizontal, that stand, face upward four kinds of positions is generally involved.Existing way
It is the different tooling of production to meet the welding of different location, causes the manufacturing expense of existing tooling high, the field that test weld occupies
Ground is big, leads to complete the welding of this test plate (panel) that time-consuming, and the safety of welding personnel cannot reliably guarantee.
Therefore, a kind of requirement being able to satisfy when different welding position test plate (panel)s weld is designed, manufacturing expense is low, what test weld occupied
Place is small, and strong operability and safe and reliable welding tooling are industry technical staff's urgent problems.
Summary of the invention
The object of the present invention is to provide a kind of toolings suitable for test plate (panel) comprehensive welding.The present invention is able to satisfy difference
Requirement when welding position test plate (panel) welds has manufacturing expense low, and the place that test weld occupies is small, strong operability and safe and reliable
The characteristics of.
Technical solution of the present invention: a kind of tooling suitable for test plate (panel) comprehensive welding, including the upper beam, vertical being arranged in pairs
Column and underbeam；It is equipped between the upper beam and forms the upper I-steel and upper angle steel of test plate (panel) horizontal bearing structure, on upper I-steel
Equipped with upper rail support plate；The cross track support plate and transverse direction for forming test plate (panel) lateral bearing structure are equipped between two column
Angle steel, wherein being equipped with side angle steel by the side of a column, side angle steel and column form the vertical bearing structure of test plate (panel)；Two underbeam it
Between be equipped with and form the lower I-steel and lower angle steel of test plate (panel) horizontal bearing structure, lower I-steel is equipped with lower railway support plate；It is described
Upper rail support plate, cross track support plate, compression dress for fixing test plate (panel) is equipped on lower railway support plate and column
It sets.
Above-mentioned a kind of suitable for the tooling of test plate (panel) comprehensive welding, the pressing device includes support, on support
It is hinged with ratchet, the side of ratchet is fixed with handle, and the other side of ratchet is fixed with briquetting, and the lower section of ratchet is equipped with kelly, card
Bar slides axially along ratchet, and kelly includes that the locking section of latching ratchet and the pine of release ratchet set section.
Above-mentioned a kind of suitable for the tooling of test plate (panel) comprehensive welding, the outer wall of the support is extended with baffle, described
Kelly is equipped with baffle, is arranged with reset spring on kelly, reset spring is matched with baffle and baffle.
It is above-mentioned a kind of suitable for the tooling of test plate (panel) comprehensive welding, the upper rail support plate, cross track branch
Track support frame mounting hole and smooth surface portion are equipped in fagging and lower railway support plate.
Compared with prior art, the present invention includes general frame, test plate (panel) rack slot and track support plate three parts.Whole frame
Frame and test plate (panel) rack slot combine, and meet the needs of the welding positions such as downhand welding, horizontal position welding, vertical position welding, overhead welding, eliminate multiple work, manufacture
Cost and occupied area reduce.Whole frame designs according to the actual situation, leaves sufficient operating space, can effectively mention
The operating efficiency and safety of high welding personnel.Moreover, track support plate of the invention provides the foundation for automatic welding, needs
Carry out automatic welding or other when needing to be laid with the automatic welding of track, only need to be by track laying on track support plate, then
It is welded.
Further, the present invention fastens test plate (panel) by the pressing device with ratchet, and easy to operate stability is good, Er Qieyong
Offsetting spring structure, the release of ratchet also very simple.
Further, track support plate of the invention is by track support frame mounting hole and smooth surface portion, support magnetic,
The track support frame of bolt fastening and sucked type, meets the needs of a variety of tracks.
To sum up, the present invention is able to satisfy requirement when different welding position test plate (panel)s weld, and has manufacturing expense low, and test weld occupies
Place it is small, strong operability and safe and reliable feature.
Detailed description of the invention
Fig. 1 is front schematic view of the invention；
Fig. 2 is side cross-sectional, view of the invention；
Fig. 3 is the structural schematic diagram of pressing device；
Fig. 4 is schematic cross-section of the Fig. 3 in the direction A-A.
Appended drawing reference: 10- upper beam, the upper I-steel of 11-, the upper angle steel of 12-, 13- upper rail support plate, 14- track support frame
Mounting hole, 15- smooth surface portion, 20- column, 21- cross track support plate, 22- transverse direction angle steel, 23- side angle steel, 30- underbeam, 31-
Lower I-steel, angle steel under 32-, 33- lower railway support plate, 40- pressing device, 41- support, 42- ratchet, 43- handle, 44- pressure
Block, 45- kelly, 46- locking section, 47- pine set section, 48- baffle, 49- baffle.
Specific embodiment
Below with reference to embodiment, the invention will be further described, but is not intended as the foundation limited the present invention.
Embodiment: a kind of tooling suitable for test plate (panel) comprehensive welding, composition such as Fig. 1 to figure [it is shown, including be arranged in pairs
Upper beam 10, column 20 and underbeam 30；The upper I-steel 11 for forming test plate (panel) horizontal bearing structure is equipped between the upper beam 10
With upper angle steel 12, upper I-steel 11 is equipped with upper rail support plate 13；It is equipped between two column 20 and forms test plate (panel) and laterally hold
The cross track support plate 21 and transverse direction angle steel 22 for carrying structure, wherein being equipped with side angle steel 23, side angle steel 23 by the side of a column 20
The vertical bearing structure of test plate (panel) is formed with column 20；The lower I-shaped for forming test plate (panel) horizontal bearing structure is equipped between two underbeam 30
Steel 31 and lower angle steel 32, lower I-steel 31 are equipped with lower railway support plate 33；The upper rail support plate 13, cross track branch
The pressing device 40 for fixing test plate (panel) is equipped on fagging 21, lower railway support plate 33 and column 20.
The pressing device 40 includes support 41, is hinged with ratchet 42 on support 41, the side of ratchet 42 is fixed with handle
Hand 43, the other side of ratchet 42 are fixed with briquetting 44, and the lower section of ratchet 42 is equipped with kelly 45, and kelly 45 is sliding along the axial direction of ratchet 42
It is dynamic, and kelly 45 includes that the locking section 46 of latching ratchet 42 and the pine of release ratchet 42 set section 47.
The outer wall of the support 41 is extended with baffle 48, and the kelly 45 is equipped with baffle 49, is arranged on kelly 45 multiple
Position spring, reset spring are matched with baffle 49 and baffle 48.
Track support is equipped in the upper rail support plate 13, cross track support plate 21 and lower railway support plate 33
Frame mounting hole 14 and smooth surface portion 15.
Working principle:
Test plate (panel) welding can be carried out after the completion of tooling manufacture, reversible deformation and localization process first are carried out to test plate (panel) before welding, so
Test plate (panel) is placed by corresponding test plate (panel) rack slot and fixation according to the difference of test plate (panel) welding position afterwards.If you need to carry out submerged-arc welding or other
It needs to be laid with the automatic welding of track, on track support plate by track laying, is then welded.
As shown in the picture, for the angle iron position of each position as shown in Fig. 2, the position of angle steel does not limit, not meet can
It limits test plate (panel) and it is made to be compacted device 40 and fix.Length direction of the weld seam along test plate (panel), upper I-steel 11 and upper angle steel
12 corresponding overhead welding, cross track support plate 21 and the corresponding horizontal position welding of lateral angle steel 22, the vertical welding corresponding with column 20 of side angle steel 23, lower work
Word steel 31 and the corresponding downhand welding of lower angle steel 32.
Pressing device 40 is 42 structure of ratchet, and upper lift handle 43 is to compress, and the locking section 46 of ratchet 42 and kelly 45 cooperates
Locking.When needing to unclamp, kelly 45 is pressed to the right in direction as shown in Figure 3, and the pine to kelly 45 sets section 47 and is moved to 42 lower section of ratchet
Ratchet 42 can be unclamped, the baffle 49, reset spring and baffle 48 on kelly 45 match automatically reseting for achievable kelly 45.
The track support plate of each position is all metal, meets the magnetic-type track support frame on basis, track support plate
On mounting hole meet the track support frame of bolt fastening, smooth surface portion 15 is then to meet sucked type track support frame, smooth surface portion
The 15 i.e. position of surface roughness the.
By these structures, the present invention is able to satisfy the requirement when welding of different welding position test plate (panel)s, is suitable for gas shield
The welding methods such as weldering, welding electrode arc welding, submerged-arc welding.A strong operability, widely applicable, peace are provided for test plate (panel) welding
Complete reliable tooling.
Claims (4)
1. a kind of tooling suitable for test plate (panel) comprehensive welding, it is characterised in that: including upper beam (10), the column being arranged in pairs
(20) and underbeam (30)；The upper I-steel (11) for forming test plate (panel) horizontal bearing structure and upper angle are equipped between the upper beam (10)
Steel (12), upper I-steel (11) are equipped with upper rail support plate (13)；It is equipped between two column (20) and forms test plate (panel) transverse direction
The cross track support plate (21) of bearing structure and lateral angle steel (22), wherein being equipped with side angle steel by the side of a column (20)
(23), side angle steel (23) and column (20) form the vertical bearing structure of test plate (panel)；It is equipped between two underbeam (30) and forms test plate (panel)
The lower I-steel (31) and lower angle steel (32) of horizontal bearing structure, lower I-steel (31) are equipped with lower railway support plate (33)；Institute
It is all provided on upper rail support plate (13), cross track support plate (21), lower railway support plate (33) and the column (20) stated useful
In the pressing device (40) of fixed test plate (panel).
2. a kind of tooling suitable for test plate (panel) comprehensive welding according to claim 1, it is characterised in that: the compression
Device (40) includes support (41), is hinged on support (41) ratchet (42), and the side of ratchet (42) is fixed with handle (43), spine
The other side of wheel (42) is fixed with briquetting (44), and the lower section of ratchet (42) is equipped with kelly (45), and kelly (45) is along ratchet (42)
It slides axially, and kelly (45) includes that the locking section (46) of latching ratchet (42) and the pine of release ratchet (42) set section (47).
3. a kind of tooling suitable for test plate (panel) comprehensive welding according to claim 2, it is characterised in that: the support
(41) outer wall is extended with baffle (48), and the kelly (45) is equipped with baffle (49), and kelly is arranged with reset spring on (45),
Reset spring is matched with baffle (49) and baffle (48).
4. a kind of tooling suitable for test plate (panel) comprehensive welding according to claim 1, it is characterised in that: the upper rail
Track support frame mounting hole (14) is equipped in road support plate (13), cross track support plate (21) and lower railway support plate (33)
With smooth surface portion (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811452892.3A CN109202360A (en) | 2018-11-30 | 2018-11-30 | A kind of tooling suitable for test plate (panel) comprehensive welding |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811452892.3A CN109202360A (en) | 2018-11-30 | 2018-11-30 | A kind of tooling suitable for test plate (panel) comprehensive welding |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN109202360A true CN109202360A (en) | 2019-01-15 |
Family
ID=64994705
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811452892.3A Pending CN109202360A (en) | 2018-11-30 | 2018-11-30 | A kind of tooling suitable for test plate (panel) comprehensive welding |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN109202360A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113579529A (en) * | 2021-09-29 | 2021-11-02 | 南通南飞精密钣金有限公司 | A auxiliary positioning mechanism for accurate sheet metal working |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203292745U (en) * | 2013-05-29 | 2013-11-20 | 湖北精工钢结构有限公司 | Welded test plate positioning device having overhead position welding function |
| CN203621819U (en) * | 2013-12-20 | 2014-06-04 | 中国水利水电第三工程局有限公司 | Device for fixing test pieces for welding |
| CN106670716A (en) * | 2016-12-26 | 2017-05-17 | 中国核工业二三建设有限公司 | Tool for automatic welding training |
| CN206628126U (en) * | 2016-12-15 | 2017-11-10 | 上海江南长兴造船有限责任公司 | A kind of examination frock for multiposition welding |
| CN206800979U (en) * | 2017-04-27 | 2017-12-26 | 廊坊凯博建设机械科技有限公司 | A kind of fall-preventing protection device of engaged lifting scaffolding |
| CN108098202A (en) * | 2017-12-27 | 2018-06-01 | 中国核工业二四建设有限公司 | A kind of multidimensional integrates process operation platform and its processing and debugging method |
| CN108724416A (en) * | 2018-08-06 | 2018-11-02 | 湖州欧贝得门业有限公司 | A kind of ratchet type timber fixture |
| CN209050331U (en) * | 2018-11-30 | 2019-07-02 | 国家电网有限公司 | Tooling suitable for test plate (panel) comprehensive welding |
-
2018
- 2018-11-30 CN CN201811452892.3A patent/CN109202360A/en active Pending
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN203292745U (en) * | 2013-05-29 | 2013-11-20 | 湖北精工钢结构有限公司 | Welded test plate positioning device having overhead position welding function |
| CN203621819U (en) * | 2013-12-20 | 2014-06-04 | 中国水利水电第三工程局有限公司 | Device for fixing test pieces for welding |
| CN206628126U (en) * | 2016-12-15 | 2017-11-10 | 上海江南长兴造船有限责任公司 | A kind of examination frock for multiposition welding |
| CN106670716A (en) * | 2016-12-26 | 2017-05-17 | 中国核工业二三建设有限公司 | Tool for automatic welding training |
| CN206800979U (en) * | 2017-04-27 | 2017-12-26 | 廊坊凯博建设机械科技有限公司 | A kind of fall-preventing protection device of engaged lifting scaffolding |
| CN108098202A (en) * | 2017-12-27 | 2018-06-01 | 中国核工业二四建设有限公司 | A kind of multidimensional integrates process operation platform and its processing and debugging method |
| CN108724416A (en) * | 2018-08-06 | 2018-11-02 | 湖州欧贝得门业有限公司 | A kind of ratchet type timber fixture |
| CN209050331U (en) * | 2018-11-30 | 2019-07-02 | 国家电网有限公司 | Tooling suitable for test plate (panel) comprehensive welding |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113579529A (en) * | 2021-09-29 | 2021-11-02 | 南通南飞精密钣金有限公司 | A auxiliary positioning mechanism for accurate sheet metal working |
| CN113579529B (en) * | 2021-09-29 | 2021-11-26 | 南通南飞精密钣金有限公司 | A auxiliary positioning mechanism for accurate sheet metal working |
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| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20190115 |
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| RJ01 | Rejection of invention patent application after publication |