CN109188999A - A kind of electric automatization device and its control method impregnating coating - Google Patents
A kind of electric automatization device and its control method impregnating coating Download PDFInfo
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- CN109188999A CN109188999A CN201811325467.8A CN201811325467A CN109188999A CN 109188999 A CN109188999 A CN 109188999A CN 201811325467 A CN201811325467 A CN 201811325467A CN 109188999 A CN109188999 A CN 109188999A
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- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/04—Programme control other than numerical control, i.e. in sequence controllers or logic controllers
- G05B19/05—Programmable logic controllers, e.g. simulating logic interconnections of signals according to ladder diagrams or function charts
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Automation & Control Theory (AREA)
- Coating Apparatus (AREA)
Abstract
The invention discloses a kind of electric automatization device and its control method for impregnating coating, the electric automatization device includes lifting device, impregnates cylinder, mounting plate, linear motor, guide rail, liquid level sensor and control cabinet；The two sides upper end for impregnating cylinder is beam structure, and the guide rail is mounted on beam structure；The linear motor is mounted on guide rail two sides, and mounting plate is mounted on the linear motor, is mounted with lifting device on the mounting plate；The solenoid valve is impregnating cylinder two sides by Pipe installing；It is mounted with Siemens's touch screen on the control cabinet, PLC200 is housed in control cabinet, solenoid valve, linear motor and lifting device are controlled by PLC200, workpiece is set to carry out immersion coating in impregnating cylinder, the electric automatization apparatus structure is simple, and control precision is quasi-, high degree of automation.
Description
Technical field
The invention belongs to technical field of electricity, are related to a kind of electric automatization device and its controlling party for impregnating coating
Method.
Background technique
In the coating procedure to workpiece, some workpiece need to be immersed in masking liquid, and existing masking liquid tinning is on one
In the cylinder body of end opening, when workpiece impregnates, the workpiece basket equipped with workpiece is placed into cylinder body by driving or electric block,
Workpiece is impregnated by the masking liquid in cylinder body, since driving or electric block are not easy to be controlled by worker, is easy to cause worker
Harm, and control process is slow, efficient cannot carry out, while being also difficult to realize the transformation of position as needed, it is difficult to
Meet the coating work requirement of automatic coating machine.
Summary of the invention
To solve the above problems, the present invention provides a kind of electric automatization device and its control method for impregnating coating, institute
Stating electric automatization device can be to automation control be carried out in workpiece soaking process, control mode is convenient effectively, reduces in work
To artificial loss in work, work efficiency is high.
The present invention is specially a kind of electric automatization device for impregnating coating, and the electric automatization device includes lifting dress
It sets, impregnate cylinder, mounting plate, linear motor, guide rail, liquid level sensor and control cabinet；The two sides upper end for impregnating cylinder is crossbeam
Structure, the guide rail are mounted on beam structure；The linear motor is mounted on guide rail two sides, is mounted on the linear motor
Mounting plate is mounted with lifting device on the mounting plate；The solenoid valve is impregnating cylinder two sides by Pipe installing；The control
It is mounted with Siemens's touch screen on cabinet, air switch, Switching Power Supply, PLC200 and intermediate relay are mounted in the control cabinet
Device, the intermediate relay include normally opened contact and coil contact, and the air switch accesses AC power source 220V, and passes through company
The end of incoming cables of wiring and Switching Power Supply is electrically connected, and the output end of the Switching Power Supply is capable of providing DC power supply 24V.
Further lifting device includes linear electric machine and elevating lever, and the linear electric machine installation is on a mounting board, described
Linear electric machine includes shell, driver, internal winding, magnet and track；Driver installation on the shell, the inside around
Group installation inside the shell, and is electrically connected with driver, and the magnet is fixed on track, and is mounted in internal winding；Institute
It states driver to be electrically connected by the normally opened contact of connecting line and AC power source 220V and intermediate relay, the driver passes through
Connecting line and the pulse input end of position control module are electrically connected；The elevating lever is fixed in the track of linear electric machine, institute
State the workpiece that immersion can be placed on elevating lever.
Further linear motor includes shell, driver, internal winding and magnet；The driver is mounted on shell
On, the internal winding installation inside the shell, and is electrically connected with driver, and the driver passes through connecting line and AC power source
The normally opened contact of 220V and intermediate relay is electrically connected, and the driver is defeated by the power supply of connecting line and position control module
Outlet is electrically connected, and the magnet is mounted in internal winding；The magnet of the direct current generator is mounted on the guide rail of two sides.
Further liquid level sensor is pressure liquid level sensor, is mounted on the bottom for impregnating cylinder, the level sensing
Device is electrically connected by connecting line and the Analog input mModule in PLC200.
Further solenoid valve includes liquid inlet electromagnetic valve and draining solenoid valve, is separately mounted to impregnate the two sides of cylinder, described
Liquid inlet electromagnetic valve is mounted on the upper end for impregnating cylinder, and the draining solenoid valve is mounted on the lower end for impregnating cylinder；Divide in the solenoid valve
For spool and coil；The spool is fixed on pipeline, and coil is mounted on spool, passes through closing for conducting coil control valve core
It closes；The coil is electrically connected by the digital output end of connecting line and controller.
Further PLC200 includes CPU module, Analog input mModule and position control module；The CPU module is logical
Electric equipment operation necessary requirement to be crossed to be programmed software, the CPU module includes digital output end and power input,
The power input accesses DC power supply 24V, the digital output end by connecting line with and intermediate relay coil
The DC power supply 24V of contact and Switching Power Supply is electrically connected；The Analog input mModule includes power inleting terminal and analog quantity
Input terminal, the power inleting terminal access DC power supply 24V by connecting line, and the analog input end passes through connecting line and liquid
Level sensor is electrically connected；The position control module includes power input and pulse output end, and the power input is logical
Connecting line access DC power supply 24V is crossed, the pulse output end is electrically connected by connecting line and lifting device and linear motor.
Further Siemens's touch screen is electrically connected by connecting line and DC power supply 24V, Siemens's touch screen
It is connect by data connecting line with CPU module in PLC200, can show the state of electric device, and parameter is carried out to PLC200
Setting, Siemens's touch screen can set login user and input password, weigh to the user for not possessing operational rights
Limit limitation, user exits log in after do not influence the operation of automation equipment remote monitoring system.
The invention also includes a kind of control methods of electric automatization device for impregnating coating, and steps are as follows:
Step 1: the air switch in closure control cabinet, Switching Power Supply obtain electric, PLC200 and Siemens's touch screen energization fortune
Row；
Step 2: the level value in cylinder is impregnated in setting on Siemens's touch screen, and the liquid inlet electromagnetic valve in solenoid valve, which is powered, to be transported
Coating mixed solution is injected and is impregnated in cylinder by row, and when impregnating the liquid level arrival setting level value in cylinder, liquid inlet electromagnetic valve is closed
It closes, drain button is clicked on Siemens's touch screen, the draining solenoid valve in solenoid valve, which is powered, to be run, and the coating impregnated in cylinder is mixed
Close solution discharge；
Step 3: the mobile distance of linear motor is set on Siemens's touch screen；
Step 4: being arranged in lifting device on Siemens's touch screen and dropping distance and soaking time are set；
Step 5: clicking operation, linear motor will be moved along guide rail, be stopped when reaching set distance, in lifting device
Elevating lever move down, workpiece on elevating lever immerses in coating mixed solution；After reaching setting soaking time, lifting device
Elevating lever rise, the workpiece on elevating lever leaves coating mixed solution, and linear motor continuation is moved along guide rail, and it is most to reach guide rail
Head.
Detailed description of the invention
Fig. 1 is to invent a kind of electric automatization device schematic diagram of internal structure for impregnating coating；
Fig. 2 is to invent a kind of electric automatization device overlooking structure diagram for impregnating coating；
Fig. 3 is to invent a kind of electric automatization device control cabinet structural schematic diagram for impregnating coating.
In figure: 1, lifting device；2, cylinder is impregnated；3, elevating lever；4, mounting plate；5, linear motor；6, guide rail；7, electromagnetism
Valve；8, pipeline；9, liquid level sensor；10, air switch；11, Switching Power Supply；12, CPU module；13, Analog input mModule；
14, position control module；15, intermediate relay；16, control cabinet；17, Siemens's touch screen.
Specific embodiment
With reference to the accompanying drawing to the electric automatization device and its control method specific embodiment party for inventing a kind of immersion coating
Formula elaborates.
As shown in Figs. 1-2, the present invention is specially a kind of electric automatization device and its control method for impregnating coating, described
Electric automatization device includes lifting device 1, impregnates cylinder 2, mounting plate 4, linear motor 5, guide rail 6, liquid level sensor 9 and control
Cabinet 16；The two sides upper end for impregnating cylinder 2 is beam structure, and the guide rail 6 is mounted on beam structure；The linear motor 5
6 two sides of guide rail are mounted on, mounting plate 4 is mounted on the linear motor 5, is mounted with lifting device 1 on the mounting plate 4；Institute
It states solenoid valve 7 and is mounted on by pipeline 8 and impregnate 2 two sides of cylinder；As shown in figure 3, being mounted with that Siemens touches on the control cabinet 16
Shield 17, is mounted with air switch 10, Switching Power Supply 11, PLC200 and intermediate relay 15, the centre in the control cabinet 16
Relay 15 includes normally opened contact and coil contact, and the air switch 10 accesses AC power source 220V, and by connecting line with
The end of incoming cables of Switching Power Supply 11 is electrically connected, and the Switching Power Supply 11 is capable of providing DC power supply 24V.
Wherein the lifting device 1 includes linear electric machine and elevating lever 3, and the linear electric machine is mounted on mounting plate 4, institute
Stating linear motor 5 includes shell, driver, internal winding, magnet and track；The driver installation is on the shell, described interior
Portion's winding is installed inside the shell, and is electrically connected with driver, and the magnet is fixed on track, and is mounted on internal winding
In；The driver is electrically connected by the normally opened contact of connecting line and AC power source 220V and intermediate relay 15, the drive
Dynamic device is electrically connected by connecting line and the pulse input end of position control module 14；The elevating lever 3 is fixed on linear electric machine
Track in.
Wherein the linear motor 5 includes shell, driver, internal winding and magnet；The driver is mounted on outer
On shell, the internal winding installation inside the shell, and is electrically connected with driver, and the driver passes through connecting line and alternating current
The normally opened contact of source 220V and intermediate relay 15 is electrically connected, and the driver passes through connecting line and position control module 14
Power output end is electrically connected, and the magnet is mounted in internal winding；The magnet of the direct current generator is mounted on leading for two sides
On rail 6.
Wherein the liquid level sensor 9 is pressure liquid level sensor, is mounted on the bottom for impregnating cylinder 2, and the liquid level passes
Sensor 9 is electrically connected by connecting line with the Analog input mModule 13 in PLC200.
Wherein the solenoid valve 7 includes liquid inlet electromagnetic valve and draining solenoid valve, is separately mounted to impregnate the two sides of cylinder 2, institute
It states liquid inlet electromagnetic valve and is mounted on the upper end for impregnating cylinder 2, the draining solenoid valve is mounted on the lower end for impregnating cylinder 2；The solenoid valve 7
Inside it is divided into spool and coil；The spool is fixed on pipeline 8, and coil is mounted on spool, by the way that coil control valve core is connected
Closure；The coil is electrically connected by the digital output end of connecting line and controller.
Wherein the PLC200 includes CPU module 12, Analog input mModule 13 and position control module 14；The CPU
Module 12 is programmed software by electric equipment operation necessary requirement, the CPU module 12 include digital output end and
Power input, the power input access DC power supply 24V, the digital output end by connecting line with and centre after
The coil contact of electric appliance 15 and the DC power supply 24V of Switching Power Supply 11 are electrically connected；The Analog input mModule 13 includes electricity
Source end of incoming cables and analog input end, the power inleting terminal access DC power supply 24V, the analog input by connecting line
End is electrically connected by connecting line with liquid level sensor 9；The position control module 14 includes that power input and pulse export
End, the power input access DC power supply 24V by connecting line, and the pulse output end passes through connecting line and lifting device
1 and linear motor 5 be electrically connected.
Wherein Siemens's touch screen 17 is electrically connected by connecting line and DC power supply 24V, and the Siemens touches
Screen 17 is connect by data connecting line with CPU module 12 in PLC200, can show the state of electric device, and to PLC200 into
Row parameter setting, Siemens's touch screen 17 can set login user and input password, to the use for not possessing operational rights
Family carries out permission limitation, user exits log in after do not influence the operation of automation equipment remote monitoring system.
The invention also includes a kind of control methods of electric automatization device for impregnating coating, and steps are as follows:
Step 1: the air switch 10 in closure control cabinet 16, Switching Power Supply 11 obtain electric, PLC200 and Siemens's touch screen
17, which are powered, runs；
Step 2: the level value in cylinder 2 is impregnated in setting on Siemens's touch screen 17, and the liquid inlet electromagnetic valve in solenoid valve 7 is logical
Coating mixed solution is injected and is impregnated in cylinder 2 by electricity operation, when impregnating the liquid level arrival setting level value in cylinder 2, feed liquor electromagnetism
Valve closure clicks drain button on Siemens's touch screen 17, and the draining solenoid valve in solenoid valve 7, which is powered, to be run, and impregnates in cylinder 2
Coating mixed solution discharge；
Step 3: the mobile distance of linear motor 5 is set on Siemens's touch screen 17；
Step 4: being arranged in lifting device 1 on Siemens's touch screen 17 and dropping distance and soaking time are set；
Step 5: clicking operation, linear motor 5 will be moved along guide rail 6, be stopped when reaching set distance, lifting device
Elevating lever 3 in 1 moves down, and the workpiece on elevating lever 3 immerses in coating mixed solution；After reaching setting soaking time, rise
The elevating lever 3 of falling unit 1 rises, and the workpiece on elevating lever 3 leaves coating mixed solution, and linear motor 5 continues to move along guide rail 6
It is dynamic, reach 6 end of guide rail.
Finally it should be noted that only illustrating technical solution of the present invention rather than its limitations in conjunction with above-described embodiment.Institute
The those of ordinary skill in category field is it is to be understood that those skilled in the art can repair a specific embodiment of the invention
Change or equivalent replacement, but these modifications or change are being applied among pending claims.
Claims (8)
1. it is a kind of impregnate coating electric automatization device, which is characterized in that the electric automatization device include lifting device,
Impregnate cylinder, mounting plate, linear motor, guide rail, liquid level sensor and control cabinet；The two sides upper end for impregnating cylinder is crossbeam knot
Structure, the guide rail are mounted on beam structure；The linear motor is mounted on guide rail two sides, is mounted on the linear motor
Loading board is mounted with lifting device on the mounting plate；The solenoid valve is impregnating cylinder two sides by Pipe installing；The control cabinet
On be mounted with Siemens's touch screen, air switch, Switching Power Supply, PLC200 and intermediate relay are mounted in the control cabinet,
The intermediate relay includes normally opened contact and coil contact, and the air switch accesses AC power source 220V, and passes through connection
The end of incoming cables of line and Switching Power Supply is electrically connected, and the output end of the Switching Power Supply is capable of providing DC power supply 24V.
2. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that the lifting device
Including linear electric machine and elevating lever, linear electric machine installation on a mounting board, the linear electric machine include shell, driver,
Internal winding, magnet and track；Driver installation on the shell, the internal winding installation inside the shell, and with driving
Device is electrically connected, and the magnet is fixed on track, and is mounted in internal winding；The driver by connecting line with exchange
The normally opened contact of power supply 220V and intermediate relay is electrically connected, and the driver passes through the arteries and veins of connecting line and position control module
Input terminal is rushed to be electrically connected；The elevating lever is fixed in the track of linear electric machine, and immersion can be placed on the elevating lever
Workpiece.
3. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that the linear motor
Including shell, driver, internal winding and magnet；On the shell, the internal winding is mounted on shell for the driver installation
It is interior, and be electrically connected with driver, the driver passes through the normally opened touching of connecting line and AC power source 220V and intermediate relay
Point is electrically connected, and the driver is electrically connected by the power output end of connecting line and position control module, the magnet peace
In internal winding；The magnet of the direct current generator is mounted on the guide rail of two sides.
4. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that the level sensing
Device is pressure liquid level sensor, is mounted on the bottom for impregnating cylinder, and the liquid level sensor passes through in connecting line and PLC200
Analog input mModule is electrically connected.
5. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that the solenoid valve packet
Liquid inlet electromagnetic valve and draining solenoid valve are included, is separately mounted to impregnate the two sides of cylinder, the liquid inlet electromagnetic valve, which is mounted on, impregnates cylinder
Upper end, the draining solenoid valve are mounted on the lower end for impregnating cylinder；It is divided into spool and coil in the solenoid valve；The spool is fixed
On pipeline, coil is mounted on spool, by the closure that coil control valve core is connected；The coil passes through connecting line and control
The digital output end of device is electrically connected.
6. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that the PLC200 packet
Include CPU module, Analog input mModule and position control module；The CPU module passes through electric equipment operation necessary requirement pair
Software is programmed, and the CPU module includes digital output end and power input, and the power input accesses direct current
Source 24V, the digital output end by connecting line with and intermediate relay coil contact and Switching Power Supply DC power supply
24V is electrically connected；The Analog input mModule includes power inleting terminal and analog input end, and the power inleting terminal passes through
Connecting line accesses DC power supply 24V, and the analog input end is electrically connected by connecting line and liquid level sensor；The position
Control module includes power input and pulse output end, and the power input accesses DC power supply 24V, institute by connecting line
Pulse output end is stated to be electrically connected by connecting line and lifting device and linear motor.
7. a kind of electric automatization device for impregnating coating according to claim 1, which is characterized in that Siemens's touching
It touches screen to be electrically connected by connecting line and DC power supply 24V, Siemens's touch screen passes through in data connecting line and PLC200
CPU module connection can show the state of electric device, and carry out parameter setting, Siemens's touch screen energy to PLC200
Enough set login user and input password, to do not possess operational rights user carry out permission limitation, user exits log in after not
Influence the operation of automation equipment remote monitoring system.
8. a kind of control method based on the electric automatization device of any of claims 1-7 for impregnating coating, step
It is rapid as follows:
Step 1: the air switch in closure control cabinet, Switching Power Supply obtain electric, PLC200 and the energization operation of Siemens's touch screen；
Step 2: the level value in cylinder is impregnated in setting on Siemens's touch screen, and the liquid inlet electromagnetic valve in solenoid valve, which is powered, to be run,
Coating mixed solution is injected and is impregnated in cylinder, when impregnating the liquid level arrival setting level value in cylinder, liquid inlet electromagnetic valve closure,
Drain button is clicked on Siemens's touch screen, the draining solenoid valve in solenoid valve, which is powered, to be run, and the coating mixing impregnated in cylinder is molten
Liquid discharge；
Step 3: the mobile distance of linear motor is set on Siemens's touch screen；
Step 4: being arranged in lifting device on Siemens's touch screen and dropping distance and soaking time are set；
Step 5: clicking operation, linear motor will be moved along guide rail, be stopped when reaching set distance, the liter in lifting device
Drop bar moves down, and the workpiece on elevating lever immerses in coating mixed solution；After reaching setting soaking time, the liter of lifting device
It drops bar to rise, the workpiece on elevating lever leaves coating mixed solution, and linear motor continuation is moved along guide rail, reaches the guide rail end.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811325467.8A CN109188999A (en) | 2018-11-08 | 2018-11-08 | A kind of electric automatization device and its control method impregnating coating |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811325467.8A CN109188999A (en) | 2018-11-08 | 2018-11-08 | A kind of electric automatization device and its control method impregnating coating |
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| Publication Number | Publication Date |
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| CN109188999A true CN109188999A (en) | 2019-01-11 |
Family
ID=64938535
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201811325467.8A Pending CN109188999A (en) | 2018-11-08 | 2018-11-08 | A kind of electric automatization device and its control method impregnating coating |
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Cited By (2)
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| CN112223066A (en) * | 2020-11-06 | 2021-01-15 | 南通通明集团有限公司 | Automatic polishing device and using method thereof |
| CN116493184A (en) * | 2023-06-26 | 2023-07-28 | 淄博齐茂催化剂有限公司 | Gasoline hydrofining catalyst preparation facilities |
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|---|---|---|---|---|
| CN112223066A (en) * | 2020-11-06 | 2021-01-15 | 南通通明集团有限公司 | Automatic polishing device and using method thereof |
| CN116493184A (en) * | 2023-06-26 | 2023-07-28 | 淄博齐茂催化剂有限公司 | Gasoline hydrofining catalyst preparation facilities |
| CN116493184B (en) * | 2023-06-26 | 2023-09-22 | 淄博齐茂催化剂有限公司 | Gasoline hydrofining catalyst preparation facilities |
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