CN109248822A - A kind of electric automatization device and its control method for workpiece coating - Google Patents

A kind of electric automatization device and its control method for workpiece coating Download PDF

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Publication number
CN109248822A
CN109248822A CN201811087449.0A CN201811087449A CN109248822A CN 109248822 A CN109248822 A CN 109248822A CN 201811087449 A CN201811087449 A CN 201811087449A CN 109248822 A CN109248822 A CN 109248822A
Authority
CN
China
Prior art keywords
workpiece
plc200
power supply
connecting line
electrically connected
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201811087449.0A
Other languages
Chinese (zh)
Inventor
季小龙
沈亚铃
李杨
李玮蓉
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
DAFENG LONGSHENG INDUSTRY Co Ltd
State Grid Corp of China SGCC
Yancheng Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
Original Assignee
DAFENG LONGSHENG INDUSTRY Co Ltd
State Grid Corp of China SGCC
Yancheng Power Supply Co of State Grid Jiangsu Electric Power Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by DAFENG LONGSHENG INDUSTRY Co Ltd, State Grid Corp of China SGCC, Yancheng Power Supply Co of State Grid Jiangsu Electric Power Co Ltd filed Critical DAFENG LONGSHENG INDUSTRY Co Ltd
Priority to CN201811087449.0A priority Critical patent/CN109248822A/en
Publication of CN109248822A publication Critical patent/CN109248822A/en
Pending legal-status Critical Current

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Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C1/00Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating
    • B05C1/04Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length
    • B05C1/06Apparatus in which liquid or other fluent material is applied to the surface of the work by contact with a member carrying the liquid or other fluent material, e.g. a porous member loaded with a liquid to be applied as a coating for applying liquid or other fluent material to work of indefinite length by rubbing contact, e.g. by brushes, by pads
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05CAPPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C11/00Component parts, details or accessories not specifically provided for in groups B05C1/00 - B05C9/00
    • B05C11/10Storage, supply or control of liquid or other fluent material; Recovery of excess liquid or other fluent material
    • B05C11/1002Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves
    • B05C11/1015Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target
    • B05C11/1021Means for controlling supply, i.e. flow or pressure, of liquid or other fluent material to the applying apparatus, e.g. valves responsive to a conditions of ambient medium or target, e.g. humidity, temperature ; responsive to position or movement of the coating head relative to the target responsive to presence or shape of target

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  • Spray Control Apparatus (AREA)

Abstract

The invention discloses a kind of electric automatization device and its control method for workpiece coating, the electric automatization device includes bottom plate, lifting support, lifting device, photoelectric sensor, painting device, transmission belt, servo motor and control cabinet;The lifting device is fixed on bottom plate by lifting support, and the painting device is mounted on lifting device;The transmission belt is mounted on servo motor, and is fixed on bottom plate, and the photoelectric sensor is fixed on the top of transmission belt;It is mounted with Siemens's touch screen on the control cabinet, automation control, easy to operate, high degree of automation are carried out to workpiece by the PLC200 in control cabinet.

Description

A kind of electric automatization device and its control method for workpiece coating
Technical field
The invention belongs to technical field of electricity, are related to a kind of for the electric automatization device of workpiece coating and its control Method.
Background technique
Coating machine is mainly used on the surface that liquid coating is sprayed to workpiece to be sprayed in product processes.But The coating of small parts mainly with the mode of spray paint, coats a large amount of small parts.This technology cannot incite somebody to action The surface of part can complete uniform daub, and in use, a large amount of coating volatilizees in air, not only Air environment is polluted, the health of sprinkling personnel is caused to seriously affect, but also a large amount of paint waste, it can not be better It meets the needs of users.
Summary of the invention
To solve the above problems, a kind of electric automatization device and its control method for workpiece coating of the present invention, institute Dyestuff can not only be saved by stating electric automatization device, protect working environment, moreover it is possible to efficient to carry out to miniature workpiece surface Coating.
The present invention is specially a kind of electric automatization device and its control method for workpiece coating, described electrical automatic Makeup is set including bottom plate, lifting support, lifting device, photoelectric sensor, painting device, transmission belt, servo motor and control cabinet; The lifting device is fixed on bottom plate by lifting support, and the painting device is mounted on lifting device;The transmission belt It is mounted on servo motor, and is fixed on bottom plate, the photoelectric sensor is fixed on the top of transmission belt;On the control cabinet It is mounted with Siemens's touch screen, air switch, Switching Power Supply, PLC200 and intermediate relay, institute is mounted in the control cabinet Stating intermediate relay includes normally opened contact and coil contact, and the air switch accesses AC power source 220V, and passes through connecting line It is electrically connected with the end of incoming cables of Switching Power Supply, the output end of the Switching Power Supply is capable of providing DC power supply 24V.
The further lifting device includes linear motor, guide rail, bracket and carriage, the linear motor installation On the bottom plate of lifting device lower end, the guide rail interts bottom plate and linear motor, the carriage being fixed in lifting device On;The linear motor is electrically connected by the normally opened contact and AC power source 220V of connecting line and intermediate relay, described straight The pulse input end of line motor is electrically connected by the position control module of control line and PLC200.
The further photoelectric sensor is mounted on the top of conveyer belt by bracket, and the photoelectric sensor passes through company Digital quantity input terminal in the CPU module of wiring and PLC200 is electrically connected.
The further painting device includes material cylinder, squeegee and rotating electric machine, and the material cylinder is injected by feed inlet Dyestuff, the material cylinder are connect by metallic conduit with squeegee, are mounted with that solenoid valve, the solenoid valve are logical on the metallic conduit Connecting line is crossed to be electrically connected with the digital output end in CPU module on PLC200;The power input of the rotating electric machine is logical The normally opened contact and AC power source 220V for crossing connecting line and intermediate relay are electrically connected, and are equipped in the shaft of the rotating electric machine Squeegee;Lint material is housed inside the squeegee;Clamping device is housed, the clamping device includes inside the hairbrush Mechanical structure and coil, the mechanical structure carry out workpiece by pull-in winding, the coil by connecting line and it is intermediate after The normally opened contact and DC power supply 24V of electric appliance are electrically connected.
Conveyer belt is secured on the runner of the further servo motor, the power input of the servo motor passes through The normally opened contact and AC power source 220V of connecting line and intermediate relay are electrically connected, and the pulse input end of the servo motor is logical It crosses control line and the port of the position control module in PLC200 is electrically connected.
The further PLC200CPU module and position control module;The CPU module passes through electric equipment operation institute It needs to ask and software is programmed, the CPU module includes digital output end and power input, the power input termination Enter DC power supply 24V, the digital output end by connecting line with and intermediate relay coil contact and Switching Power Supply DC power supply 24V is electrically connected;The position control module includes power input and pulse output end, the power input DC power supply 24V is accessed by connecting line, the pulse output end passes through connecting line and lifting device and servo motor electrical property phase It connects.
Further Siemens's touch screen is electrically connected by connecting line and DC power supply 24V, Siemens's touching It touches screen to connect by data connecting line with CPU module in PLC200, can show the state of electric automatization device, and right PLC200 carries out parameter setting, and Siemens's touch screen can set login user and input password, to not possessing operating rights The user of benefit carries out permission limitation, user exits log in after do not influence the operation of automation equipment remote monitoring system.
The invention also includes a kind of control methods of electric automatization device for workpiece coating, and steps are as follows:
Step 1: closure air switch, Switching Power Supply are powered, and export DC power supply 24V, touch PLC200 and Siemens Screen, which is powered, to be run;
Step 2: being required according to control through software programming, and be downloaded in PLC200 and Siemens's touch screen.At west gate The parameter that servo motor is run is set on sub- touch screen;
Step 3: according to the parameter that lifting device is arranged according to workpiece shapes size on Siemens's touch screen;
Step 4: clicking operation, servo motor, which is powered, to be rotated, driving transmission belt operation.When the workpiece in transmission belt passes through light When electric transducer, PLC200 receives signal, and by controlling the pulse input of servo motor, workpiece is transmitted to painting device Under;
Step 5: general who has surrendered's painting device is covered on workpiece under lifting device, and the clamping device in painting device consolidates workpiece It is scheduled in painting device;
Step 6: workpiece being coated by rotating electric machine rotation, after the completion of coating, painting device will unclamp workpiece simultaneously Playback is moved up, workpiece drives transmission belt to remove outside electric automatization device by servo motor;
Step 7: the solenoid valve between material cylinder and squeegee can be controlled on Siemens's touch screen, pass through pipeline and electromagnetism Dyestuff in material cylinder is delivered in squeegee by valve.
Detailed description of the invention
Fig. 1 is to invent a kind of electric automatization device and its control method overall structure diagram for workpiece coating;
Fig. 2 is to invent a kind of electric automatization device for workpiece coating and its control method control cabinet structural representation Figure;
Fig. 3 is to invent a kind of electric automatization device for workpiece coating and its control method painting device internal structure Schematic diagram.
In figure: 1, lifting device;2, lifting support;3, photoelectric sensor;4, painting device;5, transmission belt;6, servo electricity Machine;7, bottom plate;8, control cabinet;9, air switch;10, Switching Power Supply;11, CPU module;12, position control module;13, intermediate Relay;14, Siemens's touch screen;15, rotating electric machine;16, squeegee;17, clamping device;18, feed inlet;19, material cylinder; 20, solenoid valve.
Specific embodiment
It is specifically real to a kind of electric automatization device and its control method for workpiece coating is invented with reference to the accompanying drawing The mode of applying elaborates.
As shown in Figure 1, the present invention is specially a kind of electric automatization device and its control method for workpiece coating, institute State electric automatization device include bottom plate 7, lifting support 2, lifting device 1, photoelectric sensor 3, painting device 4, transmission belt 5, Servo motor 6 and control cabinet 8;The lifting device 1 is fixed on bottom plate 7 by lifting support 2, and the painting device 4 is installed On lifting device 1;The transmission belt 5 is mounted on servo motor 6, and is fixed on bottom plate 7, and the photoelectric sensor 3 is solid It is scheduled on the top of transmission belt 5;As shown in Fig. 2, Siemens's touch screen 14 is mounted on the control cabinet 8, peace in the control cabinet 8 Filled air switch 9, Switching Power Supply 10, PLC200 and intermediate relay 13, the intermediate relay 13 include normally opened contact and Coil contact, the air switch 9 accesses AC power source 220V, and passes through the end of incoming cables electrical property phase of connecting line and Switching Power Supply 9 It connects, the output end of the Switching Power Supply 9 is capable of providing DC power supply 24V.
Wherein the lifting device 1 includes linear motor, guide rail, bracket and carriage, and the linear motor is mounted on On the bottom plate 7 of 1 lower end of lifting device, the guide rail interts bottom plate 7 and linear motor, the sliding dress being fixed in lifting device 1 It sets;The linear motor is electrically connected by the normally opened contact and AC power source 220V of connecting line and intermediate relay 13, institute The pulse input end for stating linear motor is electrically connected by the position control module 12 of control line and PLC200.
Wherein the photoelectric sensor 3 is mounted on the top of conveyer belt by bracket, and the photoelectric sensor 3 passes through connection Digital quantity input terminal in the CPU module 11 of line and PLC200 is electrically connected.
As shown in figure 3, wherein the painting device 4 includes material cylinder 19, squeegee 16 and rotating electric machine 15, the material cylinder 19 Dyestuff is injected by feed inlet 18, the material cylinder 19 is connect with squeegee 16 by metallic conduit, installed on the metallic conduit Solenoid valve 20, the solenoid valve 20 are electrically connected by connecting line and the digital output end on PLC200 in CPU module 11; The normally opened contact and AC power source 220V electricity that the power input of the rotating electric machine 15 passes through connecting line and intermediate relay 13 Property connect, in the shaft of the rotating electric machine 15 be equipped with squeegee 16;Lint material is housed inside the squeegee 16;The hair Clamping device 17 is housed, the clamping device 17 includes mechanical structure and coil, and the mechanical structure passes through actuation inside brush device Coil carries out workpiece, and the coil passes through the normally opened contact and DC power supply 24V electrical property phase of connecting line and intermediate relay 13 It connects.
Conveyer belt is wherein secured on the runner of the servo motor 6, the power input of the servo motor 6 passes through company Wiring and the normally opened contact and AC power source 220V of intermediate relay 13 are electrically connected, the pulse input end of the servo motor 6 It is electrically connected by control line and the port of the position control module 12 in PLC200.
Wherein the PLC200CPU module 11 and position control module 12;The CPU module 11 passes through electric equipment operation Necessary requirement is programmed software, and the CPU module 11 includes digital output end and power input, the power input Terminate into DC power supply 24V, the digital output end by connecting line with and intermediate relay 13 coil contact and switch The DC power supply 24V of power supply 9 is electrically connected;The position control module 12 includes power input and pulse output end, described Power input accesses DC power supply 24V by connecting line, and the pulse output end passes through connecting line and lifting device 1 and servo Motor 6 is electrically connected.
Wherein Siemens's touch screen 14 is electrically connected by connecting line and DC power supply 24V, and the Siemens touches Screen 14 is connect by data connecting line with CPU module 11 in PLC200, can show the state of electric device, and to PLC200 into Row parameter setting, Siemens's touch screen 14 can set login user and input password, to the use for not possessing operational rights Family carries out permission limitation, user exits log in after do not influence the operation of automation equipment remote monitoring system.
The invention also includes a kind of control methods of electric automatization device for workpiece coating, and steps are as follows:
Step 1: closure air switch 9, Switching Power Supply 9 are powered, and export DC power supply 24V, touch PLC200 and Siemens Touch 14 energization operation of screen.
Step 2: being required according to control through software programming, and be downloaded in PLC200 and Siemens's touch screen 14.In west The parameter that setting servo motor 6 is run on the sub- touch screen 14 of door.
Step 3: according to the parameter that lifting device 1 is arranged according to workpiece shapes size on Siemens's touch screen 14.
Step 4: clicking operation, servo motor 6, which is powered, to be rotated, and driving transmission belt 5 is run.When the workpiece warp in transmission belt 5 When crossing photoelectric sensor 3, PLC200 receives workpiece, and by controlling the pulse input of servo motor 6, workpiece is transmitted to brushing Under device 4.
Step 5: the lower general who has surrendered's painting device 4 of lifting device 1 is covered on workpiece, and the clamping device 17 in painting device 4 will Workpiece is fixed in painting device 4.
Step 6: workpiece being coated by the rotation of rotating electric machine 15, after the completion of coating, painting device 4 will unclamp workpiece And playback is moved up, workpiece drives transmission belt 5 to remove outside electric automatization device by servo motor 6.
Step 7: the solenoid valve 20 between material cylinder 19 and squeegee 16 can be controlled on Siemens's touch screen 14, pass through pipe Dyestuff in material cylinder 19 is delivered in squeegee 16 by road and solenoid valve 20.
Finally it should be noted that only illustrating technical solution of the present invention rather than its limitations in conjunction with above-described embodiment.Institute The those of ordinary skill in category field is it is to be understood that those skilled in the art can repair a specific embodiment of the invention Change or equivalent replacement, but these modifications or change are being applied among pending claims.

Claims (8)

1. a kind of electric automatization device for workpiece coating, which is characterized in that the electric automatization device include bottom plate, Lifting support, lifting device, photoelectric sensor, painting device, transmission belt, servo motor and control cabinet;The lifting device is logical It crosses lifting support to be fixed on bottom plate, the painting device is mounted on lifting device;The transmission belt is mounted on servo motor On, and be fixed on bottom plate, the photoelectric sensor is fixed on the top of transmission belt;It is mounted with that Siemens touches on the control cabinet Screen is touched, air switch, Switching Power Supply, PLC200 and intermediate relay, the intermediate relay packet are mounted in the control cabinet Include normally opened contact and coil contact, the air switch accesses AC power source 220V, and by connecting line and Switching Power Supply into End-of-line electrical connects, and the output end of the Switching Power Supply is capable of providing DC power supply 24V.
2. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that the lifting Device includes linear motor, guide rail, bracket and carriage, and the linear motor is mounted on the bottom plate of lifting device lower end, The guide rail interts bottom plate and linear motor, is fixed on the carriage in lifting device;The linear motor passes through connection The normally opened contact and AC power source 220V of line and intermediate relay are electrically connected, and the pulse input end of the linear motor passes through control The position control module of line and PLC200 processed is electrically connected.
3. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that the photoelectricity Sensor is mounted on the top of conveyer belt by bracket, and the photoelectric sensor passes through in the CPU module of connecting line and PLC200 Digital quantity input terminal be electrically connected.
4. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that the brushing Device includes material cylinder, squeegee and rotating electric machine, and the material cylinder injects dyestuff by feed inlet, and the material cylinder passes through metallic conduit It is connect with squeegee, is mounted with that solenoid valve, the solenoid valve pass through CPU module on connecting line and PLC200 on the metallic conduit In digital output end be electrically connected;The power input of the rotating electric machine is normally opened by connecting line and intermediate relay Contact and AC power source 220V are electrically connected, and squeegee is housed in the shaft of the rotating electric machine;It is equipped with inside the squeegee Lint material;Clamping device is housed, the clamping device includes mechanical structure and coil, the mechanical knot inside the hairbrush Structure carries out workpiece by pull-in winding, and the coil passes through the normally opened contact and DC power supply of connecting line and intermediate relay 24V is electrically connected.
5. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that the servo Secure conveyer belt on the runner of motor, the power input of the servo motor is normally opened by connecting line and intermediate relay Contact and AC power source 220V are electrically connected, and the pulse input end of the servo motor passes through the position in control line and PLC200 The port of control module is electrically connected.
6. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that described PLC200CPU module and position control module;The CPU module compiles software by electric equipment operation necessary requirement Journey, the CPU module include digital output end and power input, and the power input accesses DC power supply 24V, described Digital output end by connecting line with and intermediate relay coil contact and Switching Power Supply DC power supply 24V electrical property phase It connects;The position control module includes power input and pulse output end, and the power input is accessed straight by connecting line Galvanic electricity source 24V, the pulse output end are electrically connected by connecting line and lifting device and servo motor.
7. a kind of electric automatization device for workpiece coating according to claim 1, which is characterized in that the west gate Sub- touch screen is electrically connected by connecting line and DC power supply 24V, Siemens's touch screen by data connecting line with CPU module connects in PLC200, can show the state of electric automatization device, and carry out parameter setting to PLC200, described Siemens's touch screen can set login user and input password, carry out permission limitation to the user for not possessing operational rights, use Family is exited log in after do not influence the operation of automation equipment remote monitoring system.
8. the controlling party described in a kind of -7 any one according to claim 1 for the electric automatization device of workpiece coating Method, which is characterized in that specific step is as follows for the control method:
Step 1: closure air switch, Switching Power Supply are powered, and export DC power supply 24V, keep PLC200 and Siemens's touch screen logical Electricity operation;
Step 2: being required according to control through software programming, and be downloaded in PLC200 and Siemens's touch screen, touched in Siemens Touch the parameter that setting servo motor is run on screen;
Step 3: according to the parameter that lifting device is arranged according to workpiece shapes size on Siemens's touch screen;
Step 4: clicking operation, servo motor, which is powered, to be rotated, driving transmission belt operation, when the workpiece in transmission belt passes through photoelectric transfer When sensor, PLC200 receives workpiece, and by controlling the pulse input of servo motor, workpiece is transmitted under painting device;
Step 5: general who has surrendered's painting device is covered on workpiece under lifting device, and workpiece is fixed on by the clamping device in painting device In painting device;
Step 6: workpiece being coated by rotating electric machine rotation, after the completion of coating, painting device will unclamp workpiece and move up Playback, workpiece drive transmission belt to remove outside electric automatization device by servo motor;
Step 7: the solenoid valve between material cylinder and squeegee can be controlled on Siemens's touch screen, it will by pipeline and solenoid valve Dyestuff in material cylinder is delivered in squeegee.
CN201811087449.0A 2018-09-18 2018-09-18 A kind of electric automatization device and its control method for workpiece coating Pending CN109248822A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201811087449.0A CN109248822A (en) 2018-09-18 2018-09-18 A kind of electric automatization device and its control method for workpiece coating

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201811087449.0A CN109248822A (en) 2018-09-18 2018-09-18 A kind of electric automatization device and its control method for workpiece coating

Publications (1)

Publication Number Publication Date
CN109248822A true CN109248822A (en) 2019-01-22

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201811087449.0A Pending CN109248822A (en) 2018-09-18 2018-09-18 A kind of electric automatization device and its control method for workpiece coating

Country Status (1)

Country Link
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111822251A (en) * 2020-07-24 2020-10-27 郑新月 Glue spreader system
CN111889295A (en) * 2020-08-07 2020-11-06 南京审计大学 Thin film battery coating device for computer communication power supply

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111822251A (en) * 2020-07-24 2020-10-27 郑新月 Glue spreader system
CN111889295A (en) * 2020-08-07 2020-11-06 南京审计大学 Thin film battery coating device for computer communication power supply
CN111889295B (en) * 2020-08-07 2022-03-11 南京审计大学 Thin film battery coating device for computer communication power supply

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Application publication date: 20190122