CN107966961A - Electrophoresis household electrical appliances paint line - Google Patents

Electrophoresis household electrical appliances paint line Download PDF

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Publication number
CN107966961A
CN107966961A CN201610911963.6A CN201610911963A CN107966961A CN 107966961 A CN107966961 A CN 107966961A CN 201610911963 A CN201610911963 A CN 201610911963A CN 107966961 A CN107966961 A CN 107966961A
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CN
China
Prior art keywords
switch board
equipment
electrophoresis
field device
touch
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610911963.6A
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Chinese (zh)
Inventor
孙保林
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUXI QIZE MACHINERY TECHNOLOGY Co Ltd
Original Assignee
WUXI QIZE MACHINERY TECHNOLOGY Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUXI QIZE MACHINERY TECHNOLOGY Co Ltd filed Critical WUXI QIZE MACHINERY TECHNOLOGY Co Ltd
Priority to CN201610911963.6A priority Critical patent/CN107966961A/en
Publication of CN107966961A publication Critical patent/CN107966961A/en
Pending legal-status Critical Current

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Classifications

    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/4185Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
    • G05B19/4186Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication by protocol, e.g. MAP, TOP
    • GPHYSICS
    • G05CONTROLLING; REGULATING
    • G05BCONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
    • G05B19/00Programme-control systems
    • G05B19/02Programme-control systems electric
    • G05B19/418Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
    • G05B19/41875Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by quality surveillance of production

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  • Engineering & Computer Science (AREA)
  • General Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Quality & Reliability (AREA)
  • Physics & Mathematics (AREA)
  • General Physics & Mathematics (AREA)
  • Automation & Control Theory (AREA)
  • Application Of Or Painting With Fluid Materials (AREA)

Abstract

The invention discloses a kind of household electrical appliances paint line, electrical control cabinet is made of and is installed together with two switch boards of electrophoresis equipment side by side three switch boards, pre-treatment electrical control and touch-screen are installed in electrophoresis switch board, employ the serial equipment of Siemens, the fieldbus networks that communication with module uses, the communication modes with touch-screen are fieldbus networks;Electrical control cabinet incoming power uses the power supply mode of three-phase five-wire mode;Switch board is electric power incoming line cabinet, and switch board is mainly made of air switch, contactor and transformer, and switch board is mainly made of input/output module and intermediate relay;The startup of pre-treating technology equipment, the indicator light of stop button and relevant device are provided with control cabinet panel, automatically selects the switching of button manually and noise reduction to fault alarm, reset button.The degree of automation of the present invention is high.

Description

Electrophoresis household electrical appliances paint line
Technical field
The invention belongs to field of coating, more particularly to a kind of electrophoresis household electrical appliances paint line.
Background technology
Application is an important step in modern product manufacture.Antirust, anticorrosive coating quality are that product is comprehensive One of importance of quality.Product appearance quality not only reflects product protection, decoration performance, but also is also to form product valency An important factor for value.Application is an important step in modern product manufacture.In actual industrial production application, electricity Electrophoresis painting dressing has many good qualities, its efficient, good reliability, more economical environmental protection etc. have obtained the accreditation of domestic and international relevant industries, obtain Arrive commonly used.Solves the problems such as paint recycling and the cleaning of working solution are floated in electrophoretic painting industry, solution method is in electricity Swimming tip side adds ultrafiltration system, largely reduces the loss of coating, improves service efficiency, reduces environmental pollution.
The content of the invention
The defects of for the prior art, the present invention provides a kind of electrophoresis household electrical appliances paint line.
A kind of household electrical appliances paint line, electrical control cabinet be made of side by side three switch boards and with two switch boards of electrophoresis equipment It is installed together, pre-treatment electrical control and touch-screen are installed in electrophoresis switch board, and employ Siemens is Row equipment, the fieldbus networks that the communication with module uses, the communication modes with touch-screen are fieldbus networks;Electric-controlled Cabinet incoming power processed uses the power supply mode of three-phase five-wire mode;Switch board is electric power incoming line cabinet, switch board mainly by air switch, Contactor and transformer composition, switch board are mainly made of input/output module and intermediate relay;Set on control cabinet panel It is equipped with the startup of pre-treating technology equipment, the indicator light of stop button and relevant device, the manual switching for automatically selecting button And noise reduction to fault alarm, reset button;Switch board is equipped with slave station module, some pieces of passages inputs, output module and Tunnels analogy amount module, by field device by being provided in cabinet external connection, the signal that field device is sent leads in signal source The wire connection terminal for crossing bottom in switch board is connected to module;Input module signal is provided by field device, after programming in logic, Part signal is exported by output module, is exported by intermediate relay, completes the logic control to field device;Institute in switch board Some signals are transferred to central control room upper computer man-machine interface, by host computer man-machine interface picture configuration, by scene by Ethernet Equipment state and fault alarm be aggregated into Central Control Room.
The beneficial effects of the invention are as follows:The processing mode of the Metal surface anti-corrosion used is cathode electro-coating.Electrophoresis applies Production line automation degree is high;Film thickness is adjustable, and controllability is strong;Antiseptic property is good;Electrophoretic paint utilization rate is high;Environmental pollution It is small, it is adapted to the modern industry for meeting environmental requirement.
Brief description of the drawings
Fig. 1 is system process figure;
Fig. 2 is system hardware equipment wiring diagram.
Embodiment
In order to make the foregoing objectives, features and advantages of the present invention clearer and more comprehensible, below in conjunction with the accompanying drawings to the present invention Embodiment be described in detail, make the above and other purpose of the present invention, feature and advantage will become apparent from.Complete Identical reference numeral indicates identical part in portion's attached drawing.Not deliberately attached drawing drawn to scale, it is preferred that emphasis is show this hair Bright purport.
Electrophoretic painting Wiring technology equipment master of the present invention plays by pre-processing device, electrophoresis equipment, dries thousand equipment and strong cool equipment Composition.Chemical liquids are cleaned and are surface-treated to metal surface in preprocessing system groove, easy to electrophoresis, by electrophoresis workpieces in electricity The interior high pressure night galvanic electricity source by rectifier power source of groove swim to ⊥ parts progress ability cathode electrophoresis, electrophoresis rear surface one layer of fine and close electricity of covering Film is painted in swimming, is cleaned after electrophoresis with ultrafiltration water and pure water and metal surface is cleaned, entered back into and dry electrophoretic paint for dry chamber. Generally by degreasing, table tune, phosphatization, passivation, clear water is washed fourth skill groove, the electrophoresis such as to be washed with pure water and is divided into electrophoresis, ultrafiltration preprocessing system Washing, pure water wash tip etc..Electrophoresis process is by electrophoresis, electrolysis, electro-deposition and electric osmose part.
The machine fortune transport system of electrophoretic coating production line is divided into aerial transport system and floor-based transport.Aerial delivery system System is responsible for frame cage internals carrying out beat-type conveying in mill solution groove body with landing, walking manner;Floor-based transport is by light Type slide wing conveying mechanism into, by single direction rotation rolling bed, bidirectional rotation rolling bed, the group such as conveyer of dividing a word with a hyphen at the end of a line, central rotation platform, elevator Into being above responsible for the conveying in addition to mill solution groove, color is included at frame cage feeding, discharge to lower part after the pretreatment solution tip, electrophoresis By excess temperature buy a house in installments and strong cool equipment, for it is strong it is cold after be back to carrier chain at loading and unloading.
Pre-treatment ⊥ skills equipment is made of, two lines, and two-wire is two independent lines, and isolated operation also or is at the same time run.Before Treatment process groove, which has, to be washed after washing, table tune, phosphatization, passivation, phosphatization after degreasing, degreasing, external process have workpiece go out groove spray, Thermal cycle, phosphatization are except fishing system, phosphatization plate pickling system, degreasing and phosphatizing chemistry dispensing and transfer system, chamber body in tank liquor Interior exhaust system, waste water drainage system etc. form, and when workpiece dipping is completed to prepare to be lifted, electromagnetism pottery is opened, and compress empty promotion gas Dynamic pottery, implements to spray to going out tip workpiece, and after the completion of workpiece enhancing action, solenoid valve is closed, and compressed air is closed, and pneumatically reads pass, So complete the once spray to workpiece.Wherein wash and wash and sprayed for pre- degreasing, washing and washing are phosphatization;Spray, it is preceding Processing pure water is washed as the last a step of pre-treatment.It is washing and water-cleaning overflow to wash with the liquid in rinsing bowl, washes and washes Liquid in groove is tap water, and the liquid in pure water washing trough is fresh pure water.It is molten in rinsing bowl that washing ⊥ parts, which go out groove spray, Liquid, washing workpiece go out groove spray for the solution in rinsing bowl, and pure water washing and spraying is the fresh pure water of pure water equipment.
Pre- degreasing, degreasing tank liquor technological temperature are generally higher than environment temperature, it is therefore desirable to carry out circulating-heating to it.It is right Pre- degreasing, degreasing bath use plate heat exchanger circulating-heating, and horizontal centrifugal record extracts tank liquor from slot bottom out, passes through filter bag and plate Formula exchanger.Plate heat exchanger has two groups of pipelines, and one group is process equipment circulation line, and another group adds for heating energy source steam Heat.On the pipeline of horizontal centrifugal grain extraction tip liquid the double branch thermoelectricity of installation piece it is attached come detect tank in solution real time temperature, pass through three The valve degree size of the logical noisy door of steam adjusting carrys out the temperature of solution in control flume.When temperature significantly small ten is set in thermal resistance detect tank Fixed actual temperature value inch, motorized adjustment are read enterprise and are opened;With temperature progressively close to setting value when, motorized adjustment reads wealthy Men Du slowly Diminish;Temperature, which reaches, in groove sets his inch, adjusts pottery door contract fully, the tank liquor of horizontal centrifugal pumped is without board-like at this time Exchanger.The logical motorized adjustment mountain temperature control instrument directly controls.
Preprocessing system also has exhaust system, chemical charging system, waste water heat-extraction system etc..On pre- degreasing, degreasing, phosphatization top Lamp bank wind turbine is all installed in portion, and the exhaust gas that the steam and car that groove body position is heated are asked discharges chamber body, Ke Yigai by exhaust system The environment that kind car is asked.Preprocessing system feed proportioning system is mainly degreaser and phosphating solution, in pre- tread flaking, degreasing bath and Phosphating Slot Installation dispensing charging bucket is nearby set, and two-wire is respectively installed two groups of degreasing chargings, the charging of group table tune, two groups of phosphatization chargings and organized blunt Change feeding device.Pre-treatment blowdown is divided to the hole of soda acid two, and it after alkalescence, phosphatization is acid that pre- non-fat portion, which is, sets waste water respectively Hole.
Paint line pretreatment part is made of two-wire, and equipment is divided into, two lines, and two-wire is independent two lines, can be with Run at the same time, can also isolated operation.Two-wire installation site base image is symmetrical, and equipment is basically identical, and technique is also essentially identical, Two lines all using embathed by electrophoresis workpieces in groove body, workpiece goes out groove when washing spray cleaning way and inversely rinse Technique cleaning way.Conveying equipment between technique groove body uses program control crane, each five program control cranes of two-wire, technique beat one Cause, be responsible for the productive temp according to technological requirement, each station will be sent to according to step requirement by electrophoresis workpieces, completed to electric The pre-treating technology for equipment of swimming.
Pre-treating technology equipment is mainly by pre- degreasing, degreasing, washing, washing, table tune, phosphatization, washing, washing, passivation, pure The road such as washing processing step composition, equipment is mainly by Stainless Steel groove body, all kinds of chemical solvent grooves, clear water pure water rinse bath, technique Equipment pipeline, pre-treating technology chamber body, exhaust system and exhaust pipeline etc. form.Do not lure and various chemical solvents are placed in steel tank body And clear water or pure water cleaning.Wherein pre- degreasing, degreasing, table tune, phosphatization, passivation are chemical solvent groove, wash, wash, washing, Wash as Rinsing Area, pure water is washed embathes mode for pure water groove, chemical solvent groove using workpiece, and clear water pure water groove is embathed using workpiece The technology mode combined with going out groove spray.Either chemical tank or rinsing bowl, each technology groove side and bottom are equipped with Fountain is circulated, water record extracts solution from slot bottom out, and higher position is returned in groove from tank liquor position, solution in groove is constantly circulated, in groove Solution is stirred continuously the solution that can make to contact with workpiece surface and constantly updates, and chemical solution can be speeded to react with workpiece surface Speed, rinse bath can improve the quality on cleaning workpiece surface, while can be by solution concentration evenly, heating-up temperature basic one Cause, so as to improve coating quality.
Immersion trough bottom and groove body side are all equipped with number row stirring spray ring and nozzle, and spray is equipped with going out groove body both sides at groove spray Mouth, accelerates Solution flow rates, more preferably reaches cleaning purpose.In the pipeline of the solution tank of each leaching achievement, sample tap is set, can Taken out at any time by sample tap when the liquid in time slot, easy to analyze solution in groove.Phosphating Slot technique is complex, removes The initial stage for installing that mixed flow nozzle produces surface flow layer to control that workpiece is formed under Phosphating Slot is outside alramenting film, it is also necessary to Extruded phosphatization is clear in time by paper bag type filter press, prevent the clear matter for concentrating at phosphatization trench bottom, controlling phosphating process of phosphatization Amount.
Electrical control cabinet is made of and is installed together with two switch boards of electrophoresis equipment side by side three switch boards.Preceding place Manage electrical control and touch-screen is installed in electrophoresis switch board.The serial equipment of Siemens is employed, with module Communicate the fieldbus networks used, and the module of slave station has selected the input/output module of company, the communication modes with touch-screen Also it is fieldbus networks.Fieldbus compares the communication modes of mainstream for Siemens, and Technical comparing is ripe, and scene is electrically set Standby control is safe and reliable.Electrical control cabinet incoming power uses the power supply mode of three-phase five-wire mode.Switch board from a left side to It is right to number respectively.Switch board is electric power incoming line cabinet, and switch board is mainly made of air switch, contactor and transformer, control Cabinet is mainly made of input/output module and intermediate relay.Control cabinet panel on be provided with pre-treating technology equipment startup, The indicator light of stop button and relevant device, automatically select the switching of button and noise reduction, reset to fault alarm manually Button.
Switch board is equipped with slave station module, some pieces of passage inputs, output module and tunnels analogy amount module, signal source By field device by being provided in cabinet external connection, the wire connection terminal that the signal that field device is sent passes through bottom in switch board It is connected to module.Input module signal is provided by field device, and after programming in logic, part signal is exported by output module, Exported by intermediate relay, complete the logic control to field device;All signals pass through Ethernet, transmission in switch board To central control room upper computer man-machine interface, by host computer man-machine interface picture configuration, by the equipment state and fault alarm at scene It is aggregated into Central Control Room.
Pre-processing device and aerial machine fortune equipment interlocking control, and join when respectively driving carries frame cage with the spray of rinsing bowl Lock and the coordinated signals of sliding door on the pre- degreasing of three heating tanks, degreasing, Phosphating Slot.When driving is in rinsing bowl upgrading slot inside casing cage When, groove washing nozzle slot when workpiece lifting starts to lifting to highest order will implement elevated workpiece to go out groove spray, spray Leaching is opened to be provided by the fortune equipment driving of aerial machine, and spray time is set by process equipment.The pre- degreasing of three heating tanks of pre-treatment, take off Fat, Phosphating Slot are equipped with sliding door on groove, and when driving does not carry the lifting of frame cage, sliding door is constantly in closed mode, when driving is taken During the cage lifting of band frame, sliding door is opened on groove, and when driving action is completed, sliding door is automatically closed on groove.
Touch screen terminal, that is, man-machine interface is installed on process equipment electrical control cabinet panel, on the touchscreen can be to scene Equipment carries out operation and display device running state information.Touch-screen uses page page turning form.According to the situation of field device Divide multiple page menus.It is general that the pages such as equipment state, fault alarm, parameter setting, help interface are set.Touch-screen can be right Field device carries out start and stop, some parameters can be configured, and be capable of the operating status of displaying scene equipment.Work as scene When equipment is alarmed, the warning message of real-time display equipment is capable of on the annunciator menu column on touch-screen, after alarm release, reset It can confirm.
Many details are elaborated in the above description in order to fully understand the present invention.But above description is only Presently preferred embodiments of the present invention, the invention can be embodied in many other ways as described herein, therefore this Invention from specific implementation disclosed above limitation.Any those skilled in the art are not departing from the technology of the present invention at the same time In the case of aspects, all technical solution of the present invention is made using the methods and technical content of the disclosure above many possible Changes and modifications, or it is revised as the equivalent embodiment of equivalent variations.Every content without departing from technical solution of the present invention, according to this The technical spirit of invention still falls within skill of the present invention to any simple modifications, equivalents, and modifications made for any of the above embodiments In the range of the protection of art scheme.

Claims (2)

  1. A kind of 1. household electrical appliances paint line, it is characterised in that electrical control cabinet be made of side by side three switch boards and with electrophoresis equipment Two switch boards are installed together, and pre-treatment electrical control and touch-screen are installed in electrophoresis switch board, employ German west gate The serial equipment of subsidiary, the fieldbus networks that the communication with module uses, the communication modes with touch-screen are fieldbus Network;Electrical control cabinet incoming power uses the power supply mode of three-phase five-wire mode;Switch board is electric power incoming line cabinet, and switch board is main It is made of air switch, contactor and transformer, switch board is mainly made of input/output module and intermediate relay;Control Be provided with cabinet panel the startup of pre-treating technology equipment, stop button and relevant device indicator light, automatically select manually The switching of button and noise reduction to fault alarm, reset button;
    Switch board is equipped with slave station module, and some pieces of passage inputs, output module and tunnels analogy amount module, signal source is by existing By being provided in cabinet external connection, the signal that field device is sent is connected field device by the wire connection terminal of bottom in switch board To module;Input module signal is provided by field device, and after programming in logic, part signal is exported by output module, is passed through Intermediate relay exports, and completes the logic control to field device;All signals are by Ethernet in switch board, in being transferred to Room host computer man-machine interface is controlled, by host computer man-machine interface picture configuration, the equipment state at scene and fault alarm are collected To Central Control Room.
  2. 2. household electrical appliances paint line according to claim 1, it is characterised in that field device can be grasped on the touchscreen Make and display device running state information;Touch-screen uses page page turning form;According to the multiple pages of the situation of field device point Menu;It is general that the pages such as equipment state, fault alarm, parameter setting, help interface are set;Touch-screen can to field device into Row start and stop, can be configured some parameters, and be capable of the operating status of displaying scene equipment;When field device is reported When alert, the warning message of real-time display equipment is capable of on the annunciator menu column on touch-screen, and alarm release, can confirm after resetting.
CN201610911963.6A 2016-10-20 2016-10-20 Electrophoresis household electrical appliances paint line Pending CN107966961A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610911963.6A CN107966961A (en) 2016-10-20 2016-10-20 Electrophoresis household electrical appliances paint line

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610911963.6A CN107966961A (en) 2016-10-20 2016-10-20 Electrophoresis household electrical appliances paint line

Publications (1)

Publication Number Publication Date
CN107966961A true CN107966961A (en) 2018-04-27

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Application Number Title Priority Date Filing Date
CN201610911963.6A Pending CN107966961A (en) 2016-10-20 2016-10-20 Electrophoresis household electrical appliances paint line

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109188999A (en) * 2018-11-08 2019-01-11 国网江苏省电力有限公司南通供电分公司 A kind of electric automatization device and its control method impregnating coating

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109188999A (en) * 2018-11-08 2019-01-11 国网江苏省电力有限公司南通供电分公司 A kind of electric automatization device and its control method impregnating coating

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Application publication date: 20180427

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