Roller washing machine's production line
Technical Field
The invention relates to the field of drum washing machines, in particular to a production line of a drum washing machine.
Background
Roller washing machine is the essential articles for daily use of people in daily life, in the production process to roller washing machine, often can pass through a various and complicated production line, in the production process of production line, need carry out the water injection to the washing machine that produces, the pressure measurement test, still need to carry out washing machine's performance detection, and to washing machine's packing, water injection to washing machine, in the pressure measurement test procedure, often can appear needing the manual work to observe rivers, and can appear the phenomenon of leaking after closing the valve, in the testing process to washing machine performance, thereby debris can appear, thereby the dust influences the problem of test effect, and it is slow to also can appear packing at the in-process of packing washing machine, machine location inaccuracy, the problem of unable positioning height of adjusting.
Disclosure of Invention
The invention aims to provide a production line of a drum washing machine, which aims to solve the problems that the prior art has the defects that after a valve is closed, water leakage occurs, sundries and dust occur, so that the test effect is influenced, the packaging is slow, the machine is not accurately positioned, and the positioning height cannot be adjusted.
In order to achieve the purpose, the invention provides the following technical scheme:
a production line of a roller washing machine comprises an overhead display billboard, a lifting plate returning machine, a bar code printer, a chain plate line, a speed-multiplying chain conveying line, a power-assisted bucket hanging device, an automatic code scanner, a water injection machine, a performance detection mechanism, a comprehensive test device, a mute room, a repair roller conveying line, an automatic bottom filling foam machine, a case sealer, an overhead roller conveying line, a continuous lifter and a roller conveying line, and the aerial display billboard, the lifting board returning machine, the bar code printer, the chain board line, the speed-multiplying chain conveying line, the power-assisted bucket lifting equipment, the automatic code scanner, the water injection machine, the performance detection mechanism, the comprehensive test equipment, the mute room, the repairing roller conveying line, the automatic bottom-loading foam machine and the case sealer are sequentially connected, one side of the case sealer is connected with the continuous lifter, and the number of the continuous elevators is two, and the two continuous elevators are connected through a high-altitude roller conveying line.
Further: the water injection machine comprises an equipment support, a water tank and an installation guardrail, the equipment support, the water tank and the installation guardrail are sequentially connected, a water injection port is arranged on the equipment support, a flow monitoring device is arranged at the bottom of the equipment support, two ends of the water injection port are respectively provided with an angle seat valve and a residual water removing device, a water injection pump is arranged in the installation guardrail, and one end of the water injection pump is mutually communicated with one side of the water tank.
Further: the performance detection mechanism comprises a stainless steel chain plate conveying line and an electric inspection line hoisting support frame, the electric inspection line hoisting support frame is located at the upper end of the stainless steel chain plate conveying line, two aerial electric inspection lines are arranged at the bottom of the electric inspection line hoisting support frame, a plurality of electric inspection line electric control boxes are arranged between the two aerial electric inspection lines, a plurality of roller washing machines are arranged on the stainless steel chain plate conveying line, and a blocking limiting mechanism is arranged at one end of the stainless steel chain plate conveying line.
Further: the automatic bottom-loading foam machine comprises a main body frame, a foam collet support and a roller support, wherein the bottom of the foam collet support is connected with the top of the roller support, one end of the main body frame is connected with one end of the roller support, a servo lifting mechanism is arranged on one side of the main body frame, one side of the servo lifting mechanism is provided with a clamping mechanism, the two sides of the clamping mechanism are connected with the servo lifting mechanism through swing arms, and a foam collet conveying mechanism is arranged on the foam collet support.
Further: push away and be equipped with foam collet buffer memory stop gear on one side of foam collet support, just it is equipped with frock board positioning mechanism to push away one side of foam collet support and the upper end department that is located the roll stand, one side of frock board positioning mechanism is passed through product delivery cylinder and is connected with one side of foam collet buffer memory stop gear, just the top of frock locating plate mechanism is equipped with foam collet positioning mechanism, the one side of pushing away foam collet support is equipped with foam collet clamping mechanism.
Compared with the prior art, the invention has the beneficial effects that:
1. adopt the water injection pump as the power supply of water injection, the flow stability of water injection at every turn, and there is flow detection device in the water injection process, real time monitoring water injection volume, the switch adopts pneumatic means's angle seat valve, and the action is sensitive stable, when reaching the water injection volume, can be rapidly stable close the valve, can not appear the phenomenon of leaking after getting rid of the residual water, increased after the water injection is accomplished and got rid of the residual water device, can not produce the phenomenon of dripping.
2. The electric inspection line is hoisted on the roof, a copper bar and an electric brush are adopted, current and a voltmeter are installed on each electric control box, the voltage state is monitored in real time, the conductive copper bar is installed downwards during testing, the influence of sundries and dust on the testing effect is effectively avoided, a blocking limiting mechanism is additionally arranged at an inlet, the alignment synchronization problem of a tested product and the electric inspection line in the vertical direction is effectively guaranteed through a matched control system, and the comprehensive testing function is integrated.
3. The realization is put the foam collet fast on the single line body, saves the cost, saves space, and height-adjustable control goes up and down adopts servo motor and ball drive, and the precision is high, and the foam collet is sent into and is fixed a position, and the product embolias of more quick accurate, presss from both sides to embrace and adopts hold-in range centering mechanism. The centering performance is good, the adjustment is easy, the structure is simple, the durability is realized, the foam clamping adopts a high-low cylinder positioning mechanism, the positioning is accurate, and the adjustment is simple and easy.
Drawings
FIG. 1 is a top view of a production line of the present invention.
Fig. 2 is a perspective view of the water injection machine of the present invention.
Fig. 3 is a bottom view of the performance detection mechanism of the present invention.
Fig. 4 is a perspective view of the automatic bottoming foam machine of the present invention.
FIG. 5 is a perspective view of a drum washing machine according to the present invention
In the figure: 1. an aerial display billboard; 2. lifting the plate returning machine; 3. a bar code printer; 4. a chain plate line; 5. a double-speed chain conveying line; 6. a power-assisted bucket-lifting apparatus; 7. an automatic code scanner; 8. injecting water; 9. a performance detection mechanism; 10. comprehensive test equipment; 11. a mute room; 12. repairing the roller conveying line; 13. automatically installing a bottom foam machine; 14. sealing the box machine; 15. a high-altitude roller conveying line; 16. a continuous elevator; 17. a roller conveyor line; 18. a water injection port; 19. a residual water removal device; 20. a water tank; 21. installing a guardrail; 22. a water injection pump; 23. an angle seat valve; 24. a drum washing machine; 25. a stainless steel chain plate conveying line; 26. hoisting a support frame by an electric inspection line; 27. aerial electric inspection; 28. an electric inspection line electric control box; 29. a blocking and limiting mechanism; 30. a clamping mechanism; 31. a foam base clamping mechanism; 32. a servo lifting mechanism; 33. swinging arms; 34. a tooling plate positioning mechanism; 35. a foam base support positioning mechanism; 36. a foam feeding collet mechanism; 37. a foam bottom support buffer limiting mechanism; 38. a flow monitoring device; 39. a main body frame; 40. an equipment support; 41. a drum support; 42. a foam shoe support; 43. and (4) conveying the roller.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1 to 5, in an embodiment of the present invention, a production line of a drum washing machine includes an overhead display signboard 1, a lifting/lowering/returning machine 2, a barcode printer 3, a link plate line 4, a double-speed chain conveying line 5, a power-assisted bucket hanging device 6, an automatic code scanner 7, a water injection machine 8, a performance detection mechanism 9, a comprehensive test device 10, a mute room 11, a repair drum conveying line 12, an automatic bottom-loading foam machine 13, a box sealing machine 14, an overhead drum conveying line 15, a continuous elevator 16, and a drum conveying line 17, wherein the overhead display signboard 1, the lifting/returning machine 2, the barcode printer 3, the link plate line 4, the double-speed chain conveying line 5, the power-assisted bucket hanging device 6, the automatic code scanner 7, the water injection machine 8, the performance detection mechanism 9, the comprehensive test device 10, the mute room 11, the repair drum conveying line 12, the automatic bottom-loading foam machine 13, and the box sealing machine 14, one side of the case sealer 14 is connected with two continuous elevators 16, and the two continuous elevators 16 are connected by an overhead roller conveyor line 15.
The water injection machine 8 comprises an equipment support 40, a water tank 20 and an installation guardrail 21, the equipment support 40, the water tank 20 and the installation guardrail 21 are sequentially connected, a water injection port 18 is arranged on the equipment support 40, a flow monitoring device 38 is arranged at the bottom of the equipment support 40, two ends of the water injection port 18 are respectively provided with an angle seat valve 23 and a residual water removal device 19, a water injection pump 22 is arranged in the installation guardrail 21, one end of the water injection pump 22 is mutually communicated with one side of the water tank 20, the performance detection mechanism 9 comprises a stainless steel chain plate conveying line 25 and an electric detection line hoisting support frame 26, the electric detection line hoisting support frame 26 is positioned at the upper end of the stainless steel chain plate conveying line 25, two aerial electric detection lines 27 are arranged at the bottom of the electric detection line hoisting support frame 26, a plurality of electric detection line chain plate electric control boxes 28 are arranged between the two aerial electric detection lines 27, a plurality of roller washing machine 24 are arranged on the stainless steel, and one end of the stainless steel chain plate conveying line 25 is provided with a blocking limiting mechanism 29, the automatic bottom-loading foam machine 13 comprises a main body frame 39, a foam bottom support 42 and a roller support 41, the bottom of the foam bottom support 42 is connected with the top of the roller support 41, one end of the main body frame 39 is connected with one end of the roller support 41, one side of the main body frame 39 is provided with a servo lifting mechanism 32, one side of the servo lifting mechanism 32 is provided with a clamping mechanism 30, the two sides of the clamping mechanism 30 are connected with the servo lifting mechanism 32 through a swing arm 33, the foam bottom support 42 is provided with a foam bottom support conveying mechanism 36, one side of the foam bottom support 42 is provided with a foam bottom support buffering limiting mechanism 37, and the upper end of the foam bottom support 42 and the roller support 41 is provided with a tooling plate positioning mechanism 34, one side of the tooling plate positioning mechanism 34 is connected with one side of the foam shoe buffer limiting mechanism 37 through the product conveying roller 43, the top of the tooling plate positioning mechanism 34 is provided with the foam shoe positioning mechanism 35, and one side of the foam shoe pushing support 42 is provided with the foam shoe clamping mechanism 31.
The production line of the drum washing machine adopts the water injection pump as a power source for water injection, the flow of water injection is stable every time, the flow detection device is arranged in the water injection process, the water injection amount is monitored in real time, the blocking limiting mechanism is additionally arranged at the inlet, the alignment synchronization problem of a detected product and the electric control box of the electric detection line in the vertical direction is effectively ensured by matching with a control system, the foam bottom support is quickly arranged on a single line body, the cost is saved, and the space is saved.
The working principle of the invention is as follows: after the whole case of product is assembled, carry out the bar code through bar code printer 3 and print, then carry out the final assembly through helping hand well-bucket equipment 6, then carry out the outward appearance button equipment with the product, then send the product after assembling into water injection machine 8 and carry out the water injection, the pressure measurement test, but when the product entered into this post, trigger the inductor and send out the instruction, have more the model of product, then stretch into the washing machine interior bucket with the water injection pipe, through water injection pump 22 with the water in the water tank 20 in the washing machine interior bucket, the water injection pipe stretches into the in-process of the washing machine interior bucket can automated inspection washing machine's door and whether have the opening, if not open the door then the unusual warning can appear, do not inject water. And recording production data for feedback to the control system. If the washing machine door is opened, normal water injection is carried out, the water injection amount is monitored through the flow monitoring device 38 in the water injection process, water injection is customized when the preset value is reached, residual water is removed through the residual water removing device 19, after water injection and pressure measurement monitoring are completed, products enter the performance detection mechanism 9, the electric control box 28 of the electric detection line and the detected products are aligned in the vertical direction during testing, in order to ensure that the electric control box 28 of the electric detection line and the detected products are relatively in the vertical state, the blocking limiting mechanism 29 is additionally arranged in the inlet direction of the stainless steel chain plate line 25, after the electric control box 28 of the electric detection line moves to the set position, blocking and releasing are carried out, and the products and the electric control box 28 of the electric detection line are synchronously conveyed. This ensures vertical alignment between the product and the electrical cassette 28. Mute room 11 main objective is in order to keep apart the interference of external noise, be used for detecting whether the operation of judging the product has the abnormal sound, but after the performance detection to the product is accomplished, enter into automatic dress end foam machine 13 department, block spacingly through frock board positioning mechanism to the product, then through clamping mechanism 30, servo raising price mechanism 32 and swing arm 33's use presss from both sides the product and reaches suitable height, press from both sides tightly just 31 through the creeping formwork collet, foam collet positioning mechanism 35, send foam collet mechanism 36 and foam collet buffer stop gear 37 to fix a position the foam collet, then drive clamping mechanism 30 through servo elevating system 32 and descend and embolia the product in the foam collet, then send foam collet mechanism 36 to return, and simultaneously, clamping mechanism 30 and swing arm 33 rise, the finished set foam collet of product flows.
It will be evident to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied in other specific forms without departing from the spirit or essential attributes thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.